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- Ermaksan Lasermak laser cutting machine 1
Ermaksan Lasermak laser cutting machine 1
ERMAKSAN lnnovative Technologies. Laser series
METAL FABRICATING MACHINERY innovative technologíes.
LASERMAK CO2 Laser Cutting Machine.
ERMAKSAN
METAL FABRICATING MACHINERY
innovative technologies.
Hígh Technology New Generation Fiber Laser
CNC Machines CO2 Laser
manufactured by
Press Brakë Ermaksan;
Servo Motorized Hybrid Press Brake
Plasma Cuttíng Machíne
Punch Press
Shear Cuttíng
lron Worker
Ermaksan ŕs proudly leaving 48 years of bright hŕstory behind and becoming, with its R D and technologícal ínvestments, oпe of the Wor1d leaders in its field with an innovative perspective for the 215tCentury.
Ermaksan ŕs a pŕoneer ŕn the industry with strong R D, an 80, OOOm2 modern productŕon facility, a highly qualified team of 700 staff, manufacturing high qualŕty, high-tech machinery for the sheet metal processing sector.
Our factory is equipped with the latest technology and precision CNC machines, under the supervision of expert engineers, it is able to manufacture 3, 000 units of sheet metal processing machines annually. Ermaksan are one of the leading companies in the industry and Ermaksan machines are répresented by exclusive dealers with
strong technical support ŕn 70 countries.
Ermaksan manufactures and designs high technology, value added, environmentally friendly and energy efficient machines by continually following new trends and customer expectations, using resources efficiently and effectively moving forward confidently towards sustainable growth.
CO2 Laser Cuiting Machine
To get perfect cutting results, Lasermak frame and components are specially machined in
CNC machining centers with maximum precision. Lasermak is equipped with linear motors which is an optional specifícatíon in most cases for other brands. The axis, moving along with strong magnets mounted on the frame, províde high speed and maximum acceleration.
Y axis 3G .This high speed and acceieration provides increased efficiency and productivity whíle also decreasing operational costs.
Frame and bridge are assembled by expert engineers and tested with latest high-tech
measuring technology in every phase of manufacturing process. This is the main reason of the perfectness in square and circular cutting. There is no need for secondary operations and Lasermak produces parts ready-to-assemble.
Control panel.
Renowned quality and technology with user friendly
Fanuc controller.
Perfect cut soiutíons wíth high speed;
Reduce your working hours with Lasermak corrosion and friction free linear motors.
Perfect cut solutions with high speed
LASERMAK, x 2
Rigid structure.
Processed with high precision, dynamic and static rigidity provided strong body.
Best choice ín laser
Lasermak is ready for lights-off production and íncrease your output.
Extremely low cost maintenance requirements for
Fanuc resonator 24,000 hours turbo blower lifetime and no-maintenance linear drives will give you the best cost per part.
Lasermak outputs finished products and doesn require secondary operation líke deburring, thus increasing your productivity.
Best choíce ín laser;
Perfect cutting speeds with out and out innovative technologies thanks to
Ermaksan s expert engineers developing
Lasermak.
Linear motorized ultra fast Lasermak is combined with today slatest 002 resonator technology. 3 main points were in our engineers minds while designing Lasermak;
LOW OPERATING COSTS
While the competition in the market is getting harder, low electricity and gas
consumption will create big advantages and will let you quote low cost parts/products just in time .
DURABILITY
Strong frame construction, world wide recognized brands and long life components that are used in Lasermak will increase your performance in every condition.
BEST MACHINE BEST PRICE
Ermaksan reflects íts mass manufacturing capability to its prices at your advantage, while having a principle of maintaining highest level of quality, unique design and technology in its products.
Automatic pallet changer.
Rapid sheet loadings thanks to dual pallet loading system.
Generai Features
Bridge type flying optíc laser.
High Speed : 170 m/dk. Simultaneous
High Acceleration : X: 2G;Y: 3G
Accuracy : Repetition :
Positioning :
Dynamic and high precisíon axes with linear motors.
Best cuttíng result with constant beam path and compensation system which is
synchronized with X axís brídge.
Stress relieving process applied to frame after welding process.
High performance rigid aluminum brídge.
Low energy and gas consumption.
Highly integrated complete system package from Fanuc. Laser resonator, controller
and línear motors
Compact exchangeable cartridge for 5 and 7,5
Height control with capacitive nozzle sensor.
High pressure cutting head 25 bar - 362 psi
Ping-pong function províding shortest hole-to-hole time.
Lantek CAD-CAM software with full auto-nesting.
Film burning feature.
Lasermak automatic cutting technology tables.
3 Different cutting technology for all materials and thicknesses.
Advanced cutting features. Edge, start-up, power control functíon
Automatic nesting, machining, time and cost calculation.
Automatic loading-unloadíng unit.
Restart and retrace function.
3 point reference sensor.
Auto-focus cutting head.
Part and scrap collecting conveyor.
Reliable high/low pressure assist gas system. Two proportional valves
Automatic controlled synchronized suction system.
Special filtered air dryer system.
Precise temperature control for water coolíng system.
Resonator- Laser
Power Unit
Fanuc COг
Fanuc beam mode is designed to cut thin and thick sheets in optimum speeds so it
will give the lowest damage to the lens and mirrors. Life time of optic components is
very long.
Fanuc resonator uses one type gas mixture. Extremely 1ow gas consumption. 10 1t/hr
Advanced alarm circuits.
Photo-Catalytic Element removes hydrocarbons to avoid mirror contamination and
protects laser power supply uníts.
Automatic aging, leak check and warm-up functions reduce maintenance time.
Highest reliability with intelligent technology.
Nano-machined mirror holders reduce resonator setup time after maintenance and
doesn t require beam alignment after cleaning the mirros.
Thanks to the new production technology, maintenance period for turbo blower is
24,000 hours.
Power of laser
NO WEAR ON ELECTRODES
Electrodes are mounted outside of the discharge tubes. The discharge tubes produce the laser beam, therefore there is no contact between electrodes and díscharge tubes and as a result there will be no wear on electrodes and could be used for a long time.
LOW GAS CONSUMPTION
Compared to DC-Discharge, energy consumption of RF-Discharge technology is considerably lower.
CONSTANT POWER OUTPUT
Homogenous gas discharge system keeps the laser output power always constant. Laser output power guarantees continuous cutting quality.
Fanuc mode is especially desígned to achieve the best cuttíng results over a wide range of thickness.
Fanuc 4 kW has only 6 folding mírrors. Fanuc kW has only 3 folding mirrors
Fanuc use a modular power supply system.
Typically 1 PSU per 1 kW output power .
Fanuc lasers offer latest RF excitation technology.
Discharge circuits of Fanuc lasers do not need any mm staínless maintenance.
Highest maintenance efficiency.
PRECITEC HP 1,5 Z- HP 2 Z LASERMATIC CUTTING HEAD
Exchangeable cartridge system for high pressure cutting applications.
The cartrídges which the lens are fixed on are very practical and easy to use. When the thickness is changed it wíll only take a few minutes to setup the new adjustments for the new cut.
, 5, , 10 with extension adaptor focal lengths are provided by two exchangeable cartridges on the cutting head.
Effective lens and cooling system.
Two assist gas connection.
Compact exchangeable cartridge dual focal lengths between - 18mm and + 10mm provídes lots of advantages for cutting.
The cutting head can be operated at hígh gas pressure up to 25 bar.
MPa
lntegrated distance sensor control keeps the distance same always between sheet and nozzle.
Error sígnals to protect cutting head from collision, cable cut and body touch.
PRECITEC HP 1,5 M HP 2 M LASERMATIC MOTORIZED CUTTING HEAD
Exchangeable cartridge system for high pressure cutting applications.
Automatic adjustable lens position wíth motorized head.
When sheet thickness or material is changed there is no need to adjust focus length thanks to signals between CNC and motorízed head.
Cartrìdge replacement system enables to replace lens faster.
Electronic cartridge detection. only 2 cutting head
lntegration of PS130-sensors and preamplífier into the cutting head optional
Laser crack sensor warns the operator about the cracks in the sensors Standard for 1 ,5 M shuttle table.
SHUTTLE TABLE
Automatíc or manually contro11ab1e dual shuttle table technology provides continuous production.
Lasermak integrated clamping system gives the best solution to fix thin sheets to the shuttle table.
Safety standards according to CE standards.
CONVEYOR
Conveyor placed under the machine frame carries dropped
scraps and dross which is collected into a wheeled scrap
box.
AIR DR1ER AND CONDITI0NER
Chemical air dryer and filters are very important and provides protection for the beam path and optical elements against oil dust and humidity.
Air drier and conditioner.
Machine frame was designed with fine element method and with its stress relieved, durable, rigid, mono block construction it will provide the same cuttíng precision for
years.
Machine frame was designed in one piece so it can be setup up and transported very quickly.
Safety window panel s surroundíng the work area protects the operator and provídes a clear view of the cutting process.
sliding door system.
Full access to table with sliding doors.
SUNCTION SYSTEM
lndependent suction windows are synchronized with the cutting head. The suction window opens according to the cutting head position. Therefore optimal suction is provided to avoid environment pollution.
COOLING SYSTEM
Cooling water system is designed to cool laser source, optical components, cutting head and lìnear motors.
Suction system. Protection against freezing. Alarm leve and warning messages.
All material in contact with water are made from stainless steel.
lntegrated heating to warm up the water.
Low noise.
Low energy consumption.
Bridge.
Aluminum cast bridge manufactured with high precision.
Cooling system.Control Panel
Years of joint experience in production for resonator, controller, driver and linear motor. Perfect integration and maximum control.
World s biggest manufacturer for CNC controllers.
color LCD screen_
512 KB part program memory.
Ethernet or PCMC1 card connections.
Π Programmable high speed for reducing cycle times.
High speed approaching function.
Easy access for cuttíng data tables.
Edge, machíning and start-up functions.
lntegrated laser screens.
Control characteristics can be changed by parameter
settíng.
Ping-pong function. very short hole-to-hole times
Restart and retrace function.
Display screen for periodic maintenance and alarm history.
Program formation with MDI panel.
Tіme and cost calculation.
CAD/CAM SOFTWARE
Lantek Expert
Lantek Expert Cut CAD / CAM Software
with the Lasermak postprocessor has
F 2824 M functíons to make the cutting easy wíth X
automatic machining and nesting,
time/cost calculation, micro - joint, partner cutting. Cutting parameters
cutting, piercing, edge, power control and technology charts for each part can
be written directly into the part program by proprietary Lasermak postprocessor,
thus part programs created on Lantek
can be transferred and run on themachine without any need for parametrícal change on the CNC. Furthermore it has a feature to make a hole with a diameter of tímes sheet thickness S and marking.
EASY PROGRAMMING FEATURES
Lantek contains cutting data table for all material types and thicknesses.
Automatic nesting and machining.
Time/cost calculation.
CAD module.
Micro-joint feature which keeps the part 20 mm mild steelon the sheet after it s cut.
Common cut feature.
Film burning.
Automatic lead-in/lead-out
Linear motortech.
Linear motor technology consists of magnetic fields providing corrosion, maintenance and friction free drives.
Key to ímpeccable cuts
Lasermak it can al kind of inetal sheet to maintain the highest production capacity with maximum precision and quality.
Compansatíon axis. V axís
Best cutting result with constant beam path and compensation system which is synchronized with bridge on X axis. With this feature you will get perfect cutting
result on every point of the table.
0,5 mm stainless
Standard Equipments
Machine frame,5 axes X,U,Y,V with línear motor - Z axis with servo motor ; Hígh speed laser cuttíng machine
Chiller unit, for laser source, linear motors, cutting head and all optic components, equipped with a special micron rated water filter.
CNC control unit, Fanuc 16i-LB LCD Screen, display screen for all laser and mainte-
nance functions, program storage wíth ethernet and PCMC1 card.
Cutting head, precitec for KW ; HP2 for 4 KW
Exchangeable cartridge system, precitec 5 and
Easy changeable lens Kit, ZnSe positive meniscus 1ens.
for 2 cutting head mm Dia mm FL - edge thickness: inch
5 for 2 cutting head mm Diak 127 mm FL - edge thíckness: inch
for cutting head mm Dia mm FL - edge thickness: inch
5 for cutting head mm Dia 127 mm FL - edge thickness: inch
Capacitive approaching controller, sensitive distance control with precitec EG8010
adjust box.
Nozzle Kit,
Optical mirror kit, 5 pieces folding mirror.
Cutting head ceramic part kit, 2 pieces ceramic part.
Beam path system, special beam path protective bellows.
Gas and air control, two proportional valve for pressure adjustment, two sensor to control
high and 1ow pressure.
C1ean - dry air system, chemical air - dryer with active carbonized filter.
Automatic loading - unloading unit.
Sheet clamps, four holder clamp on every table.
Three point reference sensor and programming.
Conveyor, part and scrap collecting conveyor.
Warning lamps.
Lantek CAD - CAM software.
Machíne and operator safety system.
PCMC1 flash memory card.
Manuals for all Lasermak equipments.
Optionai Equipments
Cutting cartrídge and Lens Lasermak spare part kit.
oniy for cutting head - 10 Lens Ceramic part - 2 pieces
with extension adaptor. Foldíng mirror - 2 pisces
5 Lens - 2 pieces Motorized cutting head.
Lens - 2 pieces - Precitec HP M Z - integrated
mm nozzle - 10 pieces lens break sensor.
mm nozzle - 10 píeces - Precitec HP 2 M Z
mm nozzle - 10 pieces
PS130 piercing sensor, process module, mm nozzle - 10 pieces
includes lens break and píercìng mm nozzle - 10 pieces
sensors together. on1y for HP2 mm nozzle - 10 pieces
and HP2 M Z
Flexible automation solutions.
Protective glasses aganist Lasermak
Pіpe cutting system.
002 laser beam.
Automatíc nozzle cleaning and changing Filter unit.
system.
Pipe cutting system. Automatíc nozzie cleaning and changing system.
Technical Features
LASERMAK ,5x1,25 LASERMAK ,5 LASERMAK 2500.4κ2
2500 Watt CO2-Laser GE 2500 Watt CO2-Laser GE 2500 Watt CO2-Laser GE
Fanuc C2000i-B, 5hort Fanuc C2000і-B, Short Fanuc C2000i-B, Short
RESONATOR Watt Optical PathType Optícal PathType Optical PathType
MAXIMUM PULSE PEAK POWER Watt 2700 2700 2700
BEAM MODE - Fanuc Low Order Mode Fanuc Low Order Mode Fanuc Low Order Mode
LASER SHUTTER - Mechanícal safe shutter Mechanical safe shutter Mechanical Safe Shutter
GE Fanuc seńes 16í-LB LCD GE Fanuc seríes 16i-LB LCD GE Fanuc seríes 16í-LB LCD
mounted type CNC w th mounted type CNC wíth CNC CONTROLLER OPERATOR
program memory reIevant laser
laser functions, Ethernet functions, lnnovative Technologies. I Laser Seríes
ERMAk AN
METAL FABRICATING MACHINERY
innovative technologies.