Donau PORT 440 Rapid radiaal drilling machine

DONAU FLEXIBEL BOHREN 

DONAU
FLEXIBLE DRILLING
Since 1955 DONAU is DONAU is developing and ALZMETALL is a Company
manufacturing Rapid Radial producing innovative CNC- with intemational standing
drilling machines. Thousandfold controlled and manually and woldwide activitíes.
proven machines from DONAU operated Rapid Radial drilling Fore more than 6 decades it is are presenting a fine quality and machines. leading in Drilling technologies innovative solutions from the in Milling technologies and in market leader in this sector. Since September 2008 Casting technologies. 
Engineering and Deveiopment,
Machine tools from DONAU are Production and Assembly, as Our in-house foundry is not
offeríng a maximum of innovation. well as Marketing, Sales and only producíng grey-cast iron 
More than Rapid Radial Service are originating at the and spheroidal castings for our
dríllíng machines are serving daily ALZMETALL Factories based own machine tools, but ís also ín many different branches of in Altenmarkt/Alz. a quality supplier for other
industry around the worid. Machine Tool manufacturers in 
We are driven to deliver Germany and abroad.
Our machines have proven Precision, Performance and themselves in a wide range of Quality in all our products  applícations in the automotive For this, DONAU is also using índustry, in the machine building advanced know-how of their índustry, the tool and the industry parent company ALZMETALL and ín many other manufacturing industries and workshops.

DONAUMERIC AND DONAUPORT RAPlD RADlAL DRILLING MACHINES
Efficiency is not a mattter of a sole machining solution, but the result of many intelligent
solutions
DONAUMERIC 440 and DONAUPORT 540 are our high-end CNC-controlled Rapid Radial drilling for automatic drilling operations with multiple options, up to an automatic
tool changer ATC .

MACHINE DATA
TYPE DONAUMERIC 440 DONAUPORT 540
MACHINING CAPACITIES:

drilling Capacity Plain E 335 St 60
Max. Diam. 40 mm, Max. Diam. 40 mm
Drilling Capacity Plain EN-GJL 200 GG 20
Max. Diam. 50 mm, Max. Diam. 50 mm
Tapping Capacity E 335 St 60
Max. M 36, Max. M 36
Tapping Capacity EN-GJL 200 GG 20
Max. M 42, Max. M 42

WORKING RANGE
Radial Arm Travel: Max. 1050 mm, Max. 1050 mm
Modular Travel U-Axis: 2600 mm [up to 14600 mm]
Column Height Adjustment W-Axis: Max. 410 mm, Max. 400 mm
Spindle Travel Z-Axis: Max. 200 mm, Max. 200 mm
Distance Spindle Nose to Table Surface: Min. 80 mm, Min. 140 mm
Distance Spindle Nose to Floor Plate Surface: Min. 880 mm, Max. 1490 mm
Drilling Radius: Min. 540 mm, Min. 540 mm
Max. 1590 mm, Max. 1590 mm
Angular Movement: Max. 330°, Max. 330°

WORKING TABLE
Clamping Surface: 1800x600 mm, 4000x800 mm [up to 16000 mm]
T-Slots: According to DIN 650 in X, 18 H9, 4x Distance 125 mm, 5x Distance 140 mm
Machine Table Height: 900 mm, 900 mm
At the reverse side of the machine and at the left side of the machine base, each 2 T slots 18 H12

OPERATION / CONTROL
4-Axes CNC Control [5./6. Axes], 5-Axes CNC Control [6. Axes]

MAIN SPINDLE DRIVE
AC-Motor Frequency-Controlled, Frequency-Controlled
Driving Capacity: 100 Intermittent Duty, Max. 5.5 kW, Max. 5.5 kW
Torque: 100 Intermittent Duty, Max. 250 Nm, Max. 250 Nm
Spindle Speed Range: Stepless Variator, 15 - 2800 min.-1, 15 - 2800 min.-1
Tool System: SA 40 DIN 69871, SA 40 DIN 69871
Tool Change: By Hand [Automatic], By Hand [Automatic]

ADVANCE FEED DRIVE
AC-Servo Drive
Rapid Travel X-Y Z-W-Axes: Max. 7.5/7.5/7.5/3 m/min, Max. 7.5/7.5/7.5/3 m/min
Advance Feed Speed Z-Axis: 5 - 2000 mm/rev, 5 - 2000 mm/rev
Advance Feed Force Z-Axis: Max. 12000 N, Max. 12000 N
Length Measuring System: Indirect, Indirect
In X-, Y, Z- AND W-Axis

OUTER MACHINE DIMENSIONS
Height, Min.: Approx. 2590 mm, Approx. 2801 mm
Height, Max.: Approx. 3000 mm, Approx. 2935 mm
Width, Min.: Approx. 1800 mm, Approx. 4190 mm
Width, Max.: Approx. 2020 mm, Approx. 5290 mm
Length, Min.: Approx. 2218 mm, Approx. 2270 mm
Depth, Max.: Approx. 2810 mm, Approx. 2890 mm

MACHINE WEIGHT
Approx. 2900 kg, Approx. 6500 kg

OPTIONS
Angular Table Position at the Reverse Floor Plate
Position at the Reverse Side of the Machine with Swivable Table
Manual Operation, Alternatively to Automatic CNC Mode Operation
Floor Plate Position with Clamping Splash and Chip Guard
Cube, Swivable Position with Swivable Vertically Movable, 2-Piece Unit
T-Slot Plate Position with Workpiece Table
Position Either Side Can Be Moved Down

DONAUMERIC 440
DONAUPORT 540
OPTIONS:
Coolant Device
Floor Plate
T-Slot Plate
Angular Table
Swivable Table
Intermediate Table
Clamping Cube
Machine Table, Enlarged
3-D Touch Probe
Automatic Tool Changer
Micro-Dosing Lubrication
Angular Table Position with Workpiece
Automatic Tool Changing System ATC
Protective Housing at the Reverse Side, Swivable Table for 5 Tools
Position at the Right Side of the Machine
Special Machine Lacquering
Position Aside of the Machine 5./6. CNC - Axes
Service-Solutions

DONAUMERIC 440 WITH 4-AXES
CNC-CONTROLLED FUNCTIONS - MODERN DATA COMMUNICATION THROUGH CAN-BUS-SYSTEM
TFT Flat Screen, Backlighted. Display Can Be Switched Alternatively Between Cartesian or Polar System. Measurements Are Displayed as Absolute Values or Incremental Values.
Programs Are Easily Created by Using the DONAU CLEAR-TEXT-DIALOGUE
The Tool Administration in the Control is Being Mastered in a Technology Database. For Many Different Machining Processes, Tools Can Be Chosen. In the Meantime, Material-Dependent Cutting Parameters Are Recommended.
The Tool Database Can Hold up to 500 Tools. A Material Database Holds 10 Basic Workpiece Materials.
Ready-Made Control Cycles for Centering, Drilling, Tapping, as Well as for Reaming and Sinking, Are Enabling a Fast Program Creation.
Multi-Functional, Ergonomic, and Sophisticated.
A Free Programmable Cycle Is Available for Special Tools.
A Modern CNC-Control, Tailor-Made for Daily Production Tasks, That Is Being Handled
Graphical Support - For Instance for Different Drill Patterns - Is Assisting the Program Creation Enormously
Easy Programming Assisted by Dialogue Functions.
Sub-Programming Is Shortening the Program Entry Time and the Length of Programs.
A Clear, Splash Water Protected, and Well-Readable Graphical Display Together with the Operating Keyboard Is Integrated in the Front Panel of the Drill Head.
Teach-In Function for the X-, Y- and Z-Axes as Well as a Program Interrupt Function with the Possibility to Re-enter in Any Program Position.
Reference Point Determination with a 3-D Touch Probe [Option]
USB Data Interface
Graphical Simulations for Controlling Drill Patterns Are Available to the Operator
Optional Integration of a 5th Respectively a 6th Axis

WORKING SPACE DIMENSIONS
DONAUMERIC 490, DONAUPORT 540

WORKING RANGES
CNC-Controlled, Multi-Functional, and Practice-Oriented.
The DONAUMERIC 440 with a Table of 1800 x 600 mm and a Radial Arm Travel of 1050 mm Enabling Machining of Following Workpieces:
Cylindrical Workpieces with a Max. Drilling Radius of 1050 mm
Workpieces with Drilling Dimensions up to 1800 x 770 mm
Workpieces with Drilling Dimensions up to 2216 x 600 mm
With the DONAUPORT 540, Is Available with Ranges of
DONAUPORT 540 X-Axis up to Approximately 15 m.