Ercolina 030 H 63 mega bender mandrel machine

The standard accessories of art. 030/H63 include: Art. 050A - 050B - 050D/1 - 050G - 050H - 810 - FPO10 Plus the standard accessories for the device consisting of the following articles: N. 1 former to select from: AR19 from R10 to R19 AR90 from R81 to R90 AR34 from R20 to R34 AR110 from R95 to R110

mandrel support arm with carriage guide AR40 from R35 to R40 AR140 from R120 to R140

sliding carriage with mandrel for blocking tube AR50 from R41 to R50 AR160 from R145 to R160 with automatic angular and linear adjustment AR60 from R51 to R60 AR180 from R165 to R180 mandrel support rod 25 mm 0.99 lower  AR70 from R61 to R70 AR200 from R185 to R200 on request AR80 from R71 to R80 13 - vice for tube locking with quick locking system

clamp die mechanism with quick locking system Art. A20: pressure die - wiper support bracket that provides a better-defined Art. A21: mandrel inside bend by distributing the surface forces correctly Art. A22: clamp die

standard Ø 42 1.65 shaft for former centering Art. A24: wiper die

set of brass jaws, from  10 0.40 to 64 mm 2.51 for tubes and profiles a a о -complete hydraulic power pack š Y - hydraulic cylinder kit for mandrel extraction MANDREL MEGABENDER V576 ACCESSORIES ON REQUEST TO BEND ANY KIND OF TUBE OR PROFILE

Art. Al2/1 - Mandrel support rod on request from Ø 6 0.24 min. to 18 0.70 max Art. A16/1 - Special shaft on request for use with formers AR19 and AR34 

Radius ART. Min. - Max CODE from R15 0.39 to R19 0A.7R51 9 Min. - Max ART. CODE ART. ART. from STEELN PLASTIC CODE CODE from R35 For tubes in iron and steel. from R71 2.80 гo R80 3.15 For tubes in aluminium, stainless steel, brass, copper, and similar STEEL Max ART. ART. CODE With tube a 180 bend angle Ø CODE can be obtained from the largest bend angle is 190 from

STEEL BRASS STEEL BRASS S/2 A21S/4 The average minimum bending radius that can be obtained with the Er oiipo mandrel system is around twice the diameter. For more precise specifications according to various materials, NCML needs the following data: a Outside diameter b Wall thickness c AISI/DIN/JIS material coding d Mild or hard heat treatment. The machine requires 5 Ьσѕ c І001ѕ for each tube or profile: Clamp d e, Pressure die, Former, Wiper die, Movable spindle, required to construct the equipment. The customer should supply a technical drawing to scale of the end product. NCML shall not be held responsible for the inexact construction of equipment in the event that the drawings are not provided with the order. Flexible mandrels cost more than plug mandrels but they provide a better Tahliety. Die should always be ordered in kits of 5 pieces; this gives a saving in price and is very useful in the future given the heavy wear they undergo. The mandrel equipment is not normally kept in stock because of its enormous variety of application. Please consider an average delivery of 4 to 6 weeks. Therefore, since distributors are well acquainted with the equipment most commonly used in their country, we recommend they keep a ѕmall stock of parts to  delivery times. F1 An oo- rall schedule will be supplied with a end sample for all equipment on order. Unfortunately, NCML cannot supply exact bend samples unless an order has been made. SEPTEMBER 2001

TABLE OF MINIMUM RAD MANDREL MEGABENDER Radius MATERIAL: 5T37 and SIMILAR Radii are approximate and refer to center of tube

-1 Typical Examples of Calculating the NB. The bending radius refers to distance from former center to outside edge Radius equivalent to the tube center.

SP= 1.5 mm

ASK NUOVA CML FOR CONFIRMATION BEFORE ORDERING. TOP BENDER SURER BENDE 1ИEGABENGER V878 MEGABENDER VS76 ex TOP BENDER 030 Very powerful single phase machine, variable speed with variable frequency inverter, simple user-friendly Menu functions, programming for many different jobs, tool changes in seconds. It uses the patented non-mandrel system that guarantees a high-quality bend and small radius without using an internal mandrel. It can be used with the Positioning Device art. A40/P to control the distance and plane change on a series of successive bends. The only truly universal machine because it can be used both to bend with variable radii using the mandrel accessory for Megabender VS76 and for very large radii using the roller accessory for Megabender V576. So you are buying 3 machines in one TOP BENDER TB60-V2T NEW two-speed, three-phase machine with a large maximum radius of 380 mm 15. Extra fast bending with a maximum speed rpm. It uses the patented non-mandrel system that guarantees a high-quality bend and small radius without using an internal mandrel. It can be used with the positioning device A40/P to control the distance and plane change on a series of successive bends 3-axis control TOP BENDER 050 A two-speed, three-phase machine with a sturdy construction and easy to use. Programming for many different jobs, tool changes in seconds. It uses the patented non-mandrel system that guarantees a high-quality bend and small radius without using an internal mandrel. It can be used with the Positioning Device art. A40/P to control the distance and plane change on a series of successive bends 3-axis control. SUPER BENDER 060A/060B A single-phase machine with the simplest possible operating system. It programs the bending angle with a digital display and tool changes are made in seconds. It uses the patented non-mandrel system that guarantees a high-quality bend and small radius without using an internal mandrel. It can be used with the Positioning Device art. A40/P to control the distance and plane change on a series of successive bends. SUPER BENDER SB48 New zero maintenance, powerful, quiet, induction motor, no carbon brushes to change with electromagnetic brake for maximum precision; THE MEGABENDER VS76 TOP BENDER0. SUPER BENDER LINE Bending to size with the patented Ercolina system

Art. 030-ERCOL1NAp MEGABENDER VS76 single phase ex Top Bender 030 Table - Maximum bending capacity from  6mm 0.24 to 76mm 3 with minimum radius twice the tube Ø depending on type of tube, diameter and wall thickness Accessories for MEGABENDER VS76 Art. TB/CE40M2-Accessory per MEGABENDER VS76 Table On request Table 2- General Capacity table

Art. T660-V2T ERCOLINA TOP BENDER T660 three phase Table - maximum bending capacity from  5 mm to  76 mm 3 with minimum bending radius twice the tube OD

Art. 050-ERCOLINA TOP BENDER 050 Three phase Table - Maximum bending capacity from with minimum bending radius twice the tube 

Art. 060A and 060B ERCOLINA SUPER BENDER 060 Single phase Digital Table - Maximum bending capacity from with minimum bending radius twice the tube 

Art. SB48 ERCOLINA SUPER BENDER SB48 Table - maximum bending capacity from  5 mm to 48 mm 1.89 with minimum bending radius twice the tube Optional Manual Former Clamping System Art. A63M for ERCOLINA MEGABENDER VS76 - TOP BENDER - SUPER BENDER

Art. A40/P 2 axis pivoting tube Positioning Device Roller Accessory Art. TB/CE40M2 only for ERCOLINA MEGABENDER VS76 Universal Press for bending Profiles and Rod Art. 051 for ERCOLINA MEGABENDER VS76 - TOP BENDER - SUPER BENDER - MED1 BENDER Accessories for ERCOLINA MEGABENDER VS76 - TOP BENDER SUPERBENDER Adjustable length stop device for ERCOLINA MEGABENDER VS76 - TOP BENDER, - SUPER BENDER Non-standard steel formers for special tubes with sizes in mm and inches for ERCOLINA MEGABENDER VS76 - TOP BENDER and SUPER BENDER Art. 

Table of typical bending directions for different types of profile Formers for profiles and non-standard special counterbending dies for ERCOLINA MEGABENDER V576 - TOP BENDER and SUPER BENDER , Art. 158-159 HOW TO READ THE TABLES TABLE 1- FOR ERCOLINA MEGABENDER VS76 - TOP BENDER TB60 TOP BENDER 050 - SUPER BENDERp SB48 and SUPER BENDER 060 Selection of former and counterbending die non-mandrel in mm - for tubes in ST37 steel and similar TABLE 2- FOR ERCOLlNA MEGABENDER VS76 - TOP BENDER TB60 TOP BENDER 050 - SUPER BENDER SB48 and SUPER BENDER 060 Selection of former and counterbending die non-mandrel in mm - for tubes in 304/308/316 stainless steel, hard copper and similar TABLE 3- FOR ERCOLINA MEGABENDER VS76 - TOP BENDER TB60 TOP BENDER 050 - SUPER BENDER SB48 and SUPER BENDER 060 Selection of former and counterbending die non-mandrel in inches and GAS inches - for tubes in ST37 steel and similar TABLE 4- FOR ERCOLINA MEGABENDER VS76 - TOP BENDER TB60 TOP BENDER 050 - SUPER BENDER SB48 and SUPER BENDER 060 Selection of former and counterbending die non-mandrel in inches, and GAS inches - for tubes in 304/308/316 stainless steel, hard copper and similar BENDING TO SIZE WITH THE PATENTED ERCOLINA SYSTEM 

C R 2360 X = length of end R = former radius X = Bending angle in degrees = X1 - R L = X - R The total bend length will be:

If distance x is not exact after making the bend, this may be due to the different technical characteristics of the tube and/or material elasticity; otherwise, the tube may have been badly positioned at the entry to bending. In these cases, distance has to be corrected.