Gleason Genesis Vertical Gear Hobbing Machines

Gleason  GenesisGeneral TotalGear Solutions: Vertical Gear Hobbing Machines Nominal workpiece diameter module axial travel Genesis 130H 130 3 350 Genesis 210H 210 3/4 350 Genesis 260H 260 4/8 400/600 Genesis 45 on request option above 2400 mm only with reduced speed and feed rates.

profile milling Larger machines are available on request. Horizontal Gear Hobbing Machines Nominal workpiece diameter module axial travel P 60 80/100 220/320 P 90 100/125 3/5+ 320/400 P90EL 100/125 3/5+ 800 P210L 180/210 3/ 300/400 Worm milling machine P90WM 90 8 280 option manual loading + profile milling Gear Shaving Machines Nominal workpiece diameter module axial travel for vertical workpiece mounting Genesis 130SV C 150 4 40 for horizontal workpiece mounting ZS E 150 T 200 5 100 45 ZS E 300 280 8 100 ZS 600 600 8 100 C, E chamfering and deburring T plunge shaving 0 for plunge shaving 1 Gear Shaping Machines with Electronic Helical Guide Nominal workpiece diameter module axial travel P 200 ES 200 6 110 P 300 ES 300 6 110 P 400 ES 400 8/12 110/225 /250 P 600 ES 600/800 8/12 110/225 /250 P 800 ES 800/1200 12 225 P 1200 ES 1200/1600 12 225 option Larger machines are available on request. Gear Shaping Machines Nominal workpiece diameter module axial travel P150S 150 4 30 P 200 S 200 6 55/110 P300S 300 6/12 55/110 /225 P 500 S 500 8/12 110/225 P 600 S 600/800 8/12 110/225 P 800 S 800/1200 P 1200 S 1200/1600 P 1600 S 1600/2000 P 2000 S 2000 12/16 /24 225/3800/6500 P 2400 S 2400/2800 P 2800 S 2800 P 3200 S 3200 option with hydraulic shaping head Larger machines are available on request. Short Term Delivery Standard Gear Shaping Machine Nominal workpiece diameter module axial travel AM 250 300 6 55/110 option Chamfering and Deburring Machine Nominal workpiece diameter module axial travel ZEA 4 20/250 - 5 40 also available with two deburring stations for twin gears. Vertical Gear Hobbing Machines with integrated chamfering and deburring unit Nominal workpiece diameter module axial travel Genesis 210HiC 210 3/4 350 Genesis 260HiC 260 4/8 400/600 Genesis 400HiC 400 8/4 400/600 Horizontal Gear Hobbing Machine with integrated chamfering and deburring unit Nominal workpiece diameter module axial travel P 210 LiC 150 3/ 300/400 Agilus 180TH Multi-functional Machine for Turning, Hobbing, Drilling, Chamfering, and Deburring in one single set-up NC-controlled tailstock column with Gleason chamfering and deburring quill to hold tailstock centers. station attached to turret. Tool turret to take up Co 12 tools Workpiece-specific gripper jaws V Dt40 for loading/unloading via turret. Designed for wet or dry machining. Optional NC steady rest Z3 axis with Modular design. surrounding three-point steady rest. Individual configuration of chip Optional measurement on tool turret transport/separation. for tool wear compensation. In combination with other cells for additional turning operations. Technical data Workpiece data: maximum diameter 180 mm maximum length 500 mm maximum weight 30 kg Nominal module 3 mm Maximum axial slide travel 500 / 600 mm turning tit a n 1200G POWER GR1ND Combined Threaded Wheel and Profile Grinding Machine The combination of threaded wheel Automatic tool changer. and profile grinding significantly Fully-automatic tool change in less reduces grinding times by up to 50 than one minute. Threaded wheel grinding Set-up occurs during gear grinding. up to module 14 for roughing. Optimum grit size for roughing and Profile grinding up to module 44. finishing grinding wheel. Advantage in profile grinding. No interfering contours between Unique and patented simultaneous double tool/workpiece in the entire diameter flank twist compensation or asymmetrical range. lead modifications reducing finishing time by 50 . Profile Grinding Machines for external and internal gears Nominal workpiece diameter module axial travel P 90 GJ 100/125 3 320/400 300TWGJ 300 8 440 P 400 G 400 P 600 G 600 35/45 /55 /80 400/600 /1000 P 600/800 G 800/1000 P 800 G 800 700/ 1000 / 1300 / 1600 P 1000 G 1000 Titan 1200G 1200 1000/1600 P 1600 G 1600 P 2000 G 2000 P 2400 G 2400 80/120 P 2800 G 2800 700/1000 /1300/1600 P 3200 G 3200 P 4000 G 4000 P 5000 G 5000 P 6000 G 6000 option manual loading Machine suitable for threaded wheel and profile grinding. Larger machines are available on request. Threaded Wheel Grinding Machines Nominal workpiece diameter module axial travel P 90 GJ 100/125 3 320/400 Genesis 160TWG 160 - 3 350 300TWGJ 300 - 7 440 option Machine suitable for threaded wheel and profile grinding. manual loading Gear Honing Machines Nominal workpiece diameter module face width 150SPH 150 4 45 150SPH-L 150 4 45 ZH 250 250 6 100 for manufacturing of shaft-type workpiece up to 550 mm length. Shaving Cutter Grinding Machine Nominal workpiece diameter module face width SRS 410 400 - 15 75 Analytical Gear Inspection Systems Nominal workpiece Module range Center Z-axis diameter distance travel 175GMM 175 - 380 305 350GMS 350 - 18 650 450 475GMS 475 - 18 650 450 650GMS 650 - 22 1000 600 1000GMS 1000 - 22 1300 1000 1500GMS 1500 - 32 1300 1000 2000GMS 2000 - 32 2000 1200 3000GMS 3000 - 32 2000 1200 other dimensions on request. Workholding Gleason designs and manufactures a Mechanical safety features are also complete line of workholding equipment designed into the equipment to prevent solutions for cylindrical gear machines. Designs are over-travel. both mechanical and hydraulic and include quick change features for both Gleason developed workholding Gleason and non-Gleason spindles. equipment includes UNI-SPAND, ISO-SPAND, Quick-Flex gear arbors Tapered and/or Ball Sleeve and LeCount expanding mandrels. designs ensure repeatability of both axial and radial runout tolerances. X-Pandisk for full The X-Pandisk workholding equipment Quick-Flex range of solutions has resulted in workpiece changeover time A standardized interface for workholding being reduced by up to 70 compared to change without centering work in the conventional manual workholding micron-range. This self-centering clamping concepts. This is achieved by means of system can be exchanged within a few automatic clamping and centering of the seconds with only one tool. This ensures workpiece. The X-Pandisk workholding lowest efforts for machine set up work. equipment is also designed for automatic loading to make production in medium to large-scale series even more economical. The key component of the X-Pandisk is the centering disc which centers the workpiece. The workpiece is not clamped in the axial plane by the pressure cover until the centering process is complete. It is this segregation of centering and clamping operations which allows such high workpiece weights up to 2 tons to be centered accurately to < 30 μm. Cutting Tools Hobs Chamfering and Deburring Tools Bore- or shank-type hobs, made of Chamfer shapes and sizes freely selectable. high-speed steel and solid carbide. For wet and dry machining. Coated with PVD-coatings based on Integrated burnishing feature. Titanium, Aluminum, Chromium, and Patented adjustable burnishing gear Nitride or other coatings for extended tool to adapt helix angle to workpiece. life or dry cutting processes. Module range 6 mm. starting at module size mm DP 85 up Extremely long tool life and high efficiency. to module 40 mm DP Maximum cutting rates using highly Shaving Tools productive OPTI-CUT tools equipped For external and internal gears. with indexable carbide insert technology. For all shaving methods. OPTI-CUT is also available for shaper Module range 18 mm. cutters. Cutter width up to mm. Shaving Cutter Serration with Whether roughing with EZ cutter Opti-Edge for higher tool life. roughing hob or finishing with top quality finishing cutters Gleason tools Dressing, Honing, and always have the right solution. Grinding Tools High-precision diamond dressers Gashing Cutters and rolls. Solid and carbide inserted tools for Multiple replating of diamond dressing highest accuracy and efficiency in tools. internal and external gearing applications. Externally and internally toothed fine With the OPTI-CUT tool system, you get all finishing, ceramic and honing wheels. the performance benefits of the unique repla- Honing rings in Opti-Form quality. ceable, indexable carbide insert technology. Adjusted outer contour for quick honing wheel change. E-ZTM Cut Hobs Threaded wheel grinding worms. E-Z Cut roughing hobs provide swift Calculation/development and removal of material to permit accurate and manufacture from one source. economic finishing of the gear tooth Single-layer, replatable CBN and diamond profile in a secondary operation. grinding and dressing wheels in a wide Conventional generating hobs use less than range of configurations and sizes. one third of their tooth depth for about two Higher stock removal rates, lower costs thirds of the metal removal work. E-Z Cut per workpiece, long wheel life and more hobs add extra cutting edges by adding consistent quality. specialized flutes. The additional flutes equalize cutting effort and eliminate the problem Tool services of overworked tips: Since there is a practical Support in application engineering. limit to the chip load a tooth can carry, it Resharpening and reconditioning services. stands to reason that a hob with more flutes in a given diameter can feed faster through the work. Shaper Cutters High-speed steel shaper cutters in disk-, bore-, and shank-type designs. Standard module range: 16 mm. Special tooth forms. Wafer technology; hobs and shaper cutters are designed to maximize productivity therefore saving costs. These tools are designed for quick change and eliminate the need for size adjustment. Gleason manu ec Chamfering/deburring with Gleason- Manutec: Strong, precise, and agile in tight spaces. Gleason and Manutec have years of The Gleason-Manutec solution is experience in solving complex chamfering distinguished by its high work speeds and and deburring tasks. The collective use of path accuracy. know-how means that the end user is now Complex programming work can be offered new, flexible and reproducible dispensed with and is replaced by a simple, solutions for the field of gear tooth systems. quick and automated duty cycle. The combination of gear cutting machine Chamfer shapes and angles can be freely and chamfering/deburring robots results selected via data entry. 

In an efficient and effective solution from a single source. As standard, the R500CHD with a table traverse angle: Axis 5 load of 500 kg is available. For table Axis 3 Axis 1 165 loads up to 6000 kg, Gleason-Manutec offers the models R1000CHD, Axis 3 133 Axis 6 R2000CHD, R4000CHD, and R6000CHD. Axis 4 Axis 4 190 Higher table loads on request. Axis 5 120 Axis 62 n/a Axis 2 The travel range of Axis 3 is dependent Axis 1 on the position of Axis 2. 2 Axis 6 has no axis limitation. The information and specifications in this Gleason publication are subject to change without notice. For requirements beyond specified values, consult Gleason Application Engineering. Gleason Corporation The Gleason Works Gleason-PFAUTER 1000 University Avenue 1000 University Avenue Maschinenfabrik GmbH P. O. Box 22970 P. O. Box 22970 Daimlerstrasse 14 Rochester, NY USA Rochester, USA 0-71636 Ludwigsburg, Germany gleason-corporation gleason-works Gleason Cutting Tools Gleason - HURTH Gleason-PFAUTER Corporation Maschinen und Werkzeuge GmbH Maschinenfabrik GmbH 1351 Windsor Road Moosacher Strasse 42-46 Subsidiary Studen Loves Park, IL, USA D-80809 München, Germany Büetigenstrasse CH-2557 Studen, Switzerland Fax gleason-hurth Fax gleason-pfauter-ch Gleason Metrology Systems Gleason Gear Technology Suzhou Co., Ltd. Corporation 300 Progress Road No. 85 Yangpu Road, Suzhou Industrial Park Dayton, OH, USA Jiangsu, China Fax gleason-metrology

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