Tos Varnsdorf milling machine

VARN5DDRF Your partner for future machining Milling machine manufacturer 2015

PRODUCER OF PRECISE MACHINE TOOLS Company TOS VARNSDORF a. s. situated in Varnsdorf, Czech Republic has a years-lasting tradition in machine tool production. The company was founded, under the name of Arno Plauert machine Works, as early as 1903 and up to now it grew up into a big engineering company, known with its products all around the world. The company develops, produces and sells machine tools, complemented by a wide range of its own design team to develop the machines and a strong manufacturing base to produce them. The company's production program consists of three product groups table type machines tools for universal use and heavy-duty machining of parts from 5 to 30 tons, large WRD floor type machines for the most complicated technological operations for items weighing up to 130 tons and up-to-date machining centers using the latest technologies with the most advanced tools, with automatic exchange of tools, palettes, and integration into automated manufacturing systems. The services provided for these products cover both training in controlling and programming the machines and technological studies as well as preparation and also consultation services for placing the machine in a shop or building and the foundation for the company has a strong service team to carry out all warranty requirements and customer services: The quality of our management and In addition, the company provides for the services in production system is the form of outwork offers Metalworking, Measuring documented by a certificate ISO 9001, services, Chemical and Heat Treatment of Metals granted, and its recertification to ISO, performed at the start of 2010.

Milling heads Facing heads Production programme dimensions 1K. W Machine configuration WH 10 CNC - The machine with a traveling spindle and a rotary table is fully continuously driven in four axes X, Y, Z, W, the table is rotated by a CNC positioner B. 2 TOS VARNSDORF

TECHNICAL PARAMETERS

Work spindle diameter mm 100 Spindle taper 15050 Work spindle speed range 1/min 10-2500 Rated output of main motor 51/56 kW 20/25 Rated torque on spindle S1/56 Nm  Spindle stroke W mm 710

Vertical spindle adjustment Y mm 1,100 Longitudinal table adjustment Z mm 940

Crosswise table adjustment X mm 1,250 Max, workpiece weight kg 3,000 Optional table size mm 1000x1120

Feed range X, Y, Z, W mm/min 4-8000 Rapid traverse B 1/min 2 Rapid traverse X, Y, Z, W mm/min 8,000 Production programme 2015 3 WHQ 105 CNC

Machine configuration WH 105 CNC - basic version of the machine WHQ 105 CNC - version with an automatic tool change Machine with the N headstock - suitable for power milling operations Machine with the R headstock - suitable especially for high- performance milling operations Machine with the R4 headstock - high-speed version of headstock up to 4,000 rpm 4 TOS VARNSDORF TECHNICAL PARAMETERS

Work spindle diameter mm  Spindle taper Work spindle speed range 1/min  Main motor output  kW 28/35 Rated torque on spindle Nm  Max. torque on spindle Nm Spindle stroke W mm 630 E LP1 Vertical spindle adjustment Y mm Minimum height of spindle axis above work table mm 

Max. workpiece weight kg Table damping surface mm  Longitudinal table adjustment Z mm 1,250 Crosswise table adjustment K mm Feed range X, Y, Z, W mm/min  Rapid traverse X, Y, Z mm/min W mm/min 1/min 2 max. workpiece weight 3,000 kg Production program 2015 

WHN 110/130 Q, MC Machine configuration WHN 110 - machine with spindle diameter 112 mm WHN 130 - machine with spindle diameter 130 mm WHN 110/130 - basic version WHN 110/130 Q - version with an automatic tool change WHN 110/130 MC - version with an automatic palette change 5 continuously controlled axes X, Y, Z, W and B 6 TOS VARNSDORF a.. TECHNICAL PARAMETERS

Work spindle diameter mm 112 130 Spindle taper ISO 50 / 150 50 BIG+ Work spindle speed range 1/min Main motor output  Torque on spindle Nm  Spindle stroke W mm  Vertical spindle adjustment Y version with normal work table mm version with technological palette mm  Minimum height of spindle axis above work table mm  Palette Changer Longitudinal column adjustment Z mm 

Max. workpiece weight kg Table attachment area mm Crosswise table adjustment X mm Max. workpiece weight kg Palette attachment area mm Number of Palettes in the system Total period of automatic palette change sec

Feed range X, Y, Z, W mm/min Feed range B 1/min Rapid traverse X, Y, Z, W mm/min  B 1/min 2.5 2 Production program 2015 7 WHN Q 13/15 CNC Machine configuration WHN 13/15 CNC - basic version of the machine WHQ 13/15 CNC - version with an automatic tool change WHQ 13/15 MC - the machine has a character of a machining center Tool and Palette change The WHN Q 13/15 CNC machines are equipped with work spindle diameter 130 mm or 150 mm 5 continuously controlled axes X, Y, Z, W, and B 8 TOS VARNSDORF

TECHNICAL PARAMETERS

Work spindle diameter mm  Spindle taper ISO  BIG+ Work spindle speed range 1/min  Rated output of main motor S1/56 kW Rated torque on spindle S1/56 Nm  Spindle stroke W mm 

Vertical spindle adjustment Y mm:  Longitudinal column adjustment Z mm:  Crosswise table adjustment X mm: Max. workpiece weight kg: Optional table sizes mm Feed range X, Y, Z mm/min: Feed range W mm/min: Feed range B 1/min:  Rapid traverse Y, Z m/min: Rapid traverse W mm/min mm capacity mm other tables mm/min capacity  other tables Production program 2015 

WHR13 Q Machine configuration WHR 13 - basic version of the machine WHR 13 Q - version with an automatic tool change WHR 13 MC - machine adapted to automate palette change The WHR 13 Q machines are equipped with a work spindle diameter 130 mm and 6 continuously controlled axes X, Y, Z, W, V, and B 10 TOS VARNSDORF  TECHNICAL PARAMETERS

Work spindle diameter mm: 130 Spindle taper ISO 50 BIG+ Work spindle speed range 1/min: 10-3000 Rated output of the main motor kW: 37/46 Rated torque on spindle Nm:  Spindle stroke W mm: 650 RAM stroke V mm: 700

Vertical spindle adjustment Y mm: Longitudinal column adjustment Z mm: Max. workpiece weight kg: Optional table size mm Feed range X mm/min: Feed range Y, Z, W mm/min: Feed range B 1/min: Rapid traverse Y, Z, W mm/min:  mm capacity  kg mm/min: mm other tables mm/min: other tables 1/min: 2 / 1.5 Production program 2015  MACHINE Machine configuration basic version of the machine version with an automatic tool change version with an automatic palette change MAXIMA 1: machine with spindle diameter 130 mm MAXIMAL: machine with spindle diameter 150 mm 6 continuously controlled axes X, Y, Z, W, V, and B 12 TOS VARNSDORF

TECHNICAL PARAMETERS Work spindle diameter mm: RAM size mm:  Spindle taper BIG+ Work spindle speed range 1/min:  Main motor output S1 / S6 kW:  Rated torque on spindle S1 / S6 Nm:  RAM stroke V mm:  Spindle stroke W mm:

Vertical spindle adjustment Y mm:  Longitudinal column adjustment Z mm:  Max. workpiece weight kg: Crosswise table adjustment X mm: 

Feed range X, Y, Z, V, W mm/min:  Feed range B 1/min:  Rapid traverse X, Y, Z, V mm/min: W mm/min: B 1/min: 3 Production program 2015 Machine configuration basic version machine with automatic tool change machines are controlled in 4 axes X, Y, Z, and V rotary table Headstock with spindle extension Headstock with milling heads 16 TOS VARNSDORF a.s. TECHNICAL PARAMETERS RAM size mm:  Termination of the slide plate with an interface for application of the technological devices. Main motor speed range Max. output of main motor kW: Max. torque on the driving shaft Nm: 1584 Crosswise adjustment of the column X mm:  in steps of mm Vertical spindle adjustment Y mm:  RAM stroke Z mm:  Feed range X, Y, Z mm/min: Rapid traverse X, Y mm/min:  Rapid traverse Z mm/min: 15000 Production program 2015 WRD 13 Q Machine configuration WRD 13 - basic version WRD 13 Q - version with an automatic tool change The WRD 13 machines are equipped with 5 axes X, Y, Z, W, and V - additional rotary table and are offered with a spindle diameter of 130 mm 14 TOS VARNSDORF TECHNICAL PARAMETERS Work spindle diameter mm: 130 Spindle taper ISO 150  B16+ Work spindle speed range 1/min: Main motor output S1 / S6 kW:  Rated torque on spindle S1 Nm: 2535 Max. torque on spindle S6 60 Nm: 3111 Spindle stroke W mm: 650 Tool-holding slide diameter mm: 320 x 400 RAM stroke Z mm: 700

Vertical spindle adjustment Y mm: Horizontal crosswise adjustment of the column K 

Work traverse and rapid traverse X mm/min:  Work traverse and rapid traverse Y, Z, W mm/min Production program 

GRATA Machine configuration basic version machine with automatic tool change machines are controlled in 4 axes X, Y, Z, and V rotary table Headstock with spindle extension Headstock with milling heads 16 TOS VARNSDORF a.s. TECHNICAL PARAMETERS RAM size mm: 500 x 500 Termination of the slide plate with an interface for application of the technological devices. Main motor speed range 1/min:  Max. output of main motor kW: 37 Max. torque on the driving shaft Nm: Crosswise adjustment of the column X mm: in steps of Vertical spindle adjustment Y mm: RAM stroke Z mm: Feed range X, Y, Z mm/min: Rapid traverse X, Y mm/min: Rapid traverse Z mm/min: 15000 Production program WRD  Q Machine configuration basic version of the machine without automatic tool change version with an automatic tool change machine with spindle diameter 130 mm machine with spindle diameter 150 mm machine with spindle diameter 160 mm 18 TOS VARNSDORF TECHNICAL PARAMETERS Work spindle diameter mm:  RAM size mm:  Spindle taper ISO BIG+ Work spindle speed range 1/min:  Max. torque on the spindle S1 Nm: Max. torque on the spindle S6 60 Nm: RAM stroke Z mm: 1200 Spindle stroke W mm: 

Vertical spindle adjustment Y mm: in steps of 500 mm Crosswise adjustment of the column X mm: in steps of 2000 mm

 

Feed range X, Y, Z, W mm/min 18,000 Rapid traverse X, γ, Z mm/min  Rapid traverse W mm/min an option suitable for drive of the facing head from the hollow spindle, Nmax Nm on the work spindle, 4870 Nm on the hollow spindle Production programme 2015 19 WRD 170 Q Machine configuration WRD 170 - basic version of the machine WRD 170 Q - version with an automatic tool change the machines are controlled in 5 axes X, Y, Z, W, and V - additional rotary table work spindle diameter 170 mm work spindle diameter mm 20 TOS VARNSDORF TECHNICAL PARAMETERS Work spindle diameter mm  RAM size mm 550 x 550 Spindle taper ISO 50 / ISO 50 BIG+ Work spindle speed range  Rated output of main motor S1/S6 60Wo kW 71 / 88 Rated torque on spindle Max torque on spindle S6 60 Nm 4,800 RAM stroke Z mm 1500 spindle stroke W mm Vertical spindle adjustment Y mm in steps of 500 mm 5,000-29,000 Crosswise adjustment of the column X mm in steps of 2,000 mm Feed range - X, Y, Z, W mm/min 1-8,000 Rapid traverse X mm/min 16,000 Y, Z, W mm/min 12,000 Production programme 2015 21 WRD 180 H Machine configuration basic version of the machine without automatic tool change version with an automatic tool change machine with spindle diameter 160 mm machine with spindle diameter 180 mm machine with spindle diameter 200 mm 22 T05 VARNSDÓRF TECHNICAL PARAMETERS Work spindle diameter mm RAM size mm 550 x 550 Spindle taper ISO 50 / ISO 50 B1G+ Work spindle speed range 1/min 10- Rated output of main motor kW 74 / 101 at permanent operation of Rated torque on spindle 51 Nm RAM stroke Z mm 1600 Spindle stroke W mm Vertical spindle adjustment Y mm in steps of 500 mm Crosswise adjustment of the column X mm in steps of 1,000 mm Feed range X, Y, Z, W mm/min  Rapid traverse X, Y, Z, W mm/min Production programme 2015 23 TOStec PRIMA / OPTIMA Machine configuration headstock with extensible work spindle headstock with non-extensible work spindle headstock with permanently engaged milling head machine with a rotary table or a palette system version with an automatic tool replacement 24 TOS VARNSDORF TECHNICAL PARAMETERS  Work spindle diameter mm Spindle taper ISO ISO 50 B1G+ Max. speed min Main motor output  Spindle stroke W mm 500 650 Technical hole of electric spindle HSK A63 Max. speed min 24,000 Electric spindle output kW 37 Max. torque on spindle Nm 60

Vertical spindle adjustment Y mm Longitudinal column adjustment Z mm  Max. table load kg  Optional table size mm Crosswise table adjustment X mm  Max palette load kg  Palette attachment area mm Crosswise table adjustment X for 2 palettes mm  Crosswise adjustment X for 3 or 4 palettes mm  Feed range X, Y, Z, W mm/min  B min 0.003 1.5 Rapid traverse X, Y, Z, W B min 6.5 Production programme 2015 25 WHtec 130 Machine configuration basic version of the machine without automatic tool palette replacement version with an automatic tool or palette replacement version with an extendable spindle, permanently integrated - r or replaceable milling head, or electric spindle machine with spindle diameter 130 mm - -Ј 26 T05 VARNSDORF TECHNICAL PARAMETERS Work spindle diameter mm 130 Spindle taper ISO 50 / ISO 50 B1G+ Speed range of the work spindle 1/min Rated output of the main motor kW 37/46 at permanent operation of S1 Rated torque on the spindle 51 Nm 3,200 Spindle stroke W mm 800 Vertical adjustment of spindle Y mm Min. height of spindle axis above the work table / mm 0 technological palette Longitudinal adjustment of column Z mm  Optional table size mm Max. workpiece weight kg 20,000 Crosswise adjustment of the table X mm Range of feeds working and rapid traverse X, Y, Z in  Range of feeds working and rapid traverse W mm/min Range of feeds working and rapid traverse B 1/min  Max. feed forces in axes X, Y, Z, W kN 20 Max. loading torque at fixing the B axis kNm 25 HV / E-H D Andrea facing head LD 650 4 Production programme 



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