WFL Millturn 150M cnc turning boring milling center

wfl  cnc turning boring milling center m150 millturn 8000 mm 
CNC TURNING - BORING - MILLING CENTER
M150 MILLTURN / 8000mm

MłLLTURN TECHNOLOGIES
TECHNICAL DATA M150 MILLTURN
WORKING RANGE
center distance: mm 8000
swing over bed max. WR mm 1440
swing over cross slide mm 1480
Z-axis travel тт 8370
X-axis travel тт 1120
distance spindle flange to tailstock center тт 8967
turning length depending on clamp. device nDfl 8200
TURNING sPINDLE
spindle head according to DIN 55026 size B20
spindle diameter in front bearing тт 320
spindle bore тт 245
λiP,IN DRIVE
AC-drive with 2 gear steps
drive power 60 ED kW 126
drive power 100 ED kW 100
max. RPM 1000
max. torque 60 ED Nm 12400
max. torque 100o ED Nm 9860
C-AXIS
smallest prograrninable increment deg 0,001
speed range RPM 0-9
maк. torque 100å ED Nm 12000
TA2LSTOCK
qui11 diameter тт 300
qui11 travel mm 300
qui11 force kN 9-75
qui11 with installed live center mm taper 1:20 100
TURNING-BORING-M2LLING-UNIT TBM-unit
single tool holder
drive power 100 ED kW 55
speed range max. RPM 3200
maк. torque 100 ED Nm 730
max. B-axis torque not indexed Nm 1400
maк. B-axis holding torque indexed Nm 15000
Y-axis travel mm 800[-450/]
B-axis swiveling range deg -110/
tool system HSK-A100
spindle diameter in front bearing nun 130
ADDITIONAL COOLING of the TBM-unit by a closed loop
cooling system with a separate heat exchanger.
FEED DRIVES

feed force Y-axis 100 ED kN 25,0
rapid traverse: Z-axis m/min 15,0
X-axis m/min 15, 0
Y-axis m/min 12, 5
B-axis deg/s 90
BALL SCREW SPINDLES dia. x pitch
Z-axis center distance 2000- 6500mm nun 63к20
Z-axis center distance 8000-10000mm rnin 80x20
X-aкis center mm 80x16
TOOL MAGAZINE
tool places coded HSK-A100 90
tool places coded CAPTO C8 108
max. tool diameter, adjacent place free rnm 250
adjacent place occupied mm 110
max. length of tool mτn 900
max. weight of tool kg 35
maк. tilting torque in the gripper slot Nm 85
DIMENSIONS
length magazine chip conveyor m 19
width/height inc1. operator platform m 6,7/4,3
weight total t 75
ELECTRIC CONNECTION DATA
connection power kW/kVA 145/162
operating voltage V/Hz 3x400/50
connection power light cable kW 1
operating voltage light cable V/Hz 230/50
The short circuit power at machine power connection point
according to EN 50178 is minimum 7,2 MVA.
The machine can be connected directly to the customer s 3 phase power supply
in case the starpoint of the power source central transformer
is grounded and a conductor PE or PEN to the grounding of the power source
is available at the connecting point of the machine TN-net
A11 other types of electrical supply IT, TT-net must be connected via
an isolating transformer with the starpoint grounded.
For the power supply of the 1ow voltage consumers of the machine a separate
cable has to be provided at the connecting point of the machine.

BASE MACHINE
M101/52-26 Bed M150/8000, genuine 600 slanted heavy duty
grey cast iron casting, stick-slip free roller
guideways for top and 3 hardéned box
guideways for the bottom guideways. Platform
for supply lines. Inc1. 1eveling pads.
M102/50-21 C-aкis M120/M150/B20, 0-9rpm, separate unit,
double-Harmonic-Drive , hydraulically engaged with
high precision gear drive and high resolution
direct measuring system in the area of the front
spindle bearings, inc1. oi1 mist lubrication.
M102/58-21 Headstock M150, 126/100kW, 0-1000 rpm,
245mm spindle bore, 2-step planet gear,
motor and spindle thermally separated,
spindle nose B20.
M103/51-26 Compound slide top M150, center distance 8000mm,
heavy duty roller guideways in X-and Z-
axis, linear scales in X air pressurized, rotary
encoder in Z, safety clutćhes at a11 feed drives
5103/01-208 Linear scale in Z-axes for compound
slide top, 8000 mm center distance.
M104/51-22 Tailstock M150, qui11 ø 30Omm, automatic positio-
ning and clamping, built-in bearing for metric
taper 100mm, force adjustment directly at the
tailstock body, adjustment screw for elimination
of sma11 tapers
K104/21-120 Increase oft he bearing preload in t ie tailstock
qui11. Max. RPM reduced to 1000.
M105/52-22 Turning-Boring-Milling [3nit M150, HSK-A100,
55kW/730Nm 100 , 3200rpm, milling spindle
and motor thermally separated, chilled units,
high torque by gear, backlash free B-axis,
direct measuring system.
M105/03-27 90-station tool magazine, tool size 100, ATC, tool
change in any Z-axis position, integrated tool
shank flushing, wear free disk magazine with
closed tool pockets, tool set up from the front
WF řЛiRturп Technolog es Gmöλ Co KG Sparkasse O Ö BLZ 20320, Kto. 167 0010 4187
A-4030 Unz Äustria Wahrέng2Rtraβe 36 B1CtSW1FTi AS?KAT2L, iBAN: AT57 2032 01670010 4167
Tø1 0l732-6Ś13-0, Fax 0 732-6Э13-81 72 Oberbank Linz. BLZ 15000, Kіa 711 031 740
internet wwwwfiai F-Mai1 at B1C SW1FT: OBKLAT2L. iBAN: RT54 1500 0007 1103 1740
Geríchtsstaпd: Landesgericht Liriz. FN 210325 Bank Austría, RLZ 12000, KІo 51872 075 301 -4/15-
DVfč: 0763772 ; VAT ATU 51972806 81CŕSW1FT: BKAUATWW, 1BAN: λ?90 1200 858 7207 5901
WFLI
MiιιтURN TECHHOLOGiES
of the machine also during machining.
M105/04-01 Prism tool holder accommodation on the TBM-Unit,
heavy duty dove tail system with autoinatic clam-
ping and transfer of coolant, air, and hydraulic
pressure supply for autom. clamping of tool heads,
inc1. cover for dove tai1.
M105/56-21 Heavy duty boring bar changer for heavy
M105/06-22x2 duty boring bars or special tools internal
milling/drilling with dove tail accommodation,
max. length of 1550mm and max. weight of 180kg,
inc1. 1 segment for 9 tools. M150
5105/01-108 Torque support for special tooling like
angled heads, RPM-multipliers, coolant
adapters etc.

5105/05-102 Extension of the tool magazine on the left
side for a max. boring bar tool of 2500mτn
length from the tool zero point.
5105/05-104 NC-drive U-axis for rotating feed-out tools for
manual and automatic tool change.
B-axis uśeable /-90 for TBM-Unit 55kW
5105/05-107 2 units one moгe Drive
Drive head for rotating feed out tools head in options
seat pocket, off center cavities clamped
in the dove tail accommodation. Suítable for
80 bar / 28 1/min and 20/40 bar / 200 1/min.
K105/04-178 2 units
Prism tool holder for rotating drilling tools,
gun drills, ejector drills, etc. with coolant
interface for 200 1/min and preparation for
automatic coolant connection. Preparation
for automatic clamping of prims tool holder.
M106/61-01 CNC control ŚINUMERIK 840D s1 Siemens hard-and
software, WFL-software package, manual encoder,
rigid tapping as we11 as coordinate transfor-
mation, with 19 TFT-color display and pivoting
operator pane1.
K000/01-159 Documentation: main parts in NORWEGIAN language
parts of operating manuals, cycle documentation
rest in English language.
- General information and safety instructions
chapter 1
- Maintenance and attendance work chapter 5
- Electric Equipment
- software docuinentation = Cyc1e Description,
chapter 9
- Siemens SINUMERIK 840D description if available
by Siemens



WF
мІιιτtλRN τεCH lβιOGІεS
in angular B-axis posítion upon emergency stop,
power failures leading to machine stop, etc.
without referencing the machine axes.
M006/52-12 Display text in English language
M006/54-06 5-axes milling and turning with active B-axis for
difficult contours, in order to avoid blending
cycles, or in order to provide always the best
position of the tool on the workpiece.
M006/54-16 5oftware cycle DEBURRING IN 3 AXIS X-Y-Z, easy
programming of deburring paths for intersections
of holes and keyways in center line on cylin-
drical work pieces.
M006/54-2D Internet teleservice. Connection to be provided
by the customer.
K006/54F011 Virtual tool magazine for up to 30 additional
tools. For a manual tool change into the TDM-unit
the machine holds 48 more tool data separately
from the tool magazine. Standard or prism tools.
MÓ06/54-31 Programmable safety limits for torque and spindle
speed for angle heads or milling adapters with
géar box.
M006/55-01 Too1 management system, automatic use of sister
tools upon end of tool 1ife; tool life
prewarning; tool set up for external magazine
simultaneously to machining, auto-tool-pocket
search.
M006/55-02 Too1 data archive for tool data import and export
of tools not stored in or removed from the tool
magazine. For set up these tools are just issued
with a tool identification number. Reduces the
risk of input errors.
M006/б4-01 Memory extension of the NCU, 6 MB additional,
for 840D s1. Max. 12 MB extension possible.
K006/54-173 Cailibration software for in-process ring grove
measurement with automatíc probe.
MÓ06/56-03 CrashGuard
Anti-collision system for automatic or manual
JOG machine operations by 3D-machine-modelling
in real time patent pending .
Recommended: M019/01-05 additional training.
M007/01-20 Autom. workpiece measurement with a radio probe
Renishaw changeable into the TBM-unit, also
for 1800 turn around measuring to determine
the workpiece axis in the working area.
WFL F,λiΠгuґn Тесі1поіоgеѕ GmbH ^α τг Sparkassг BLZ 20320, Kto. 167 0010 4167
A-4030 L nz λustria Wahringerstrat e 36 61Cŕ8WfFT,: A:?KAľ2L. BAN: ł-`T57 2032 01670410 4167
ïe1 Oi732-6813,-0 Fas 0 732-69t3-8 7 1 2 OGerhank Linz. BLZ 1500` υKta. 711 031 740
lnternet нwvı І E-Maíf ottıceІwΩ-aŁ BICIsWiFT: oBKLAT2L. iBAN: λT54 1500 0007 1103 1740
Geríchtsstand: ίandesgericht Linz. FN 2103258 Bank Austrìã, 6LZ 12000. Ktα. 51872 075 341 -7/15-
DVR: 0763772 ; VAT UiD-Numn1erI - 51972806 61CıSWlF7: BKдUATW λ , iBAN: λέ9G 1200 G518 7207 5901
WFL. ш11
MlιιτυRN Tεci- R ØιOΓa εS
м007/05-01 WFL-production data collection system
M007/52-01 Extended package of ineasuring cycles for circum-
ferential orientation of workpieces and for ga-
ging in 3D-inclined measuring mode. Automatic
search and orientation by component features.
M007/53-04 Recording of the results of ineasurements on the
hard disc of the control.
M007/56-01 Process monitoring BASIC with indication
of the actual aкes forces for a11 slides
for control 840D.
K607/02-132 Additional work piece probe.
M108/01-01 Fu11 center chucking cylinder ø 200mτп with
safety valve system and stroke control.
Force onto the piston rod with 70bar 19600daN,
max. speed 4000rpm.
M108/25-01 Power-operated wedge bar 3-jaw chuck KNCS-XB 1000
make sMW with quick jaw change, inc1.
one set of base- and soft top jaws each.
M109/04-01 Coolant gun in the working area with separate
pump, hose reel in the motor compartment
M109/10-03 separate coolant pump for manual connection to
the tool accommodation for ejector drills dia.
about 200 1/min by about 20 bar
M109/10-05 High-pressure coolant pump for internal coolant
supply through the Turning-Drilling-Milling unit,
coolant pressure about 80bar, capacity about
281iter/min, suitable for gun drilling operations.
M109/52-25 Chip conveyor M150/8000 discharging to the RIGHT,
hinge belt type with inclination to the dropping
height, wiper plate on return belt below dropping
point, conveyor removable through machine front.
Discharge height about 125Omτn
5109/00-103 Docking unit for automatic connection of
coolant to ejector drills stationary or
rotating . Coolant flow max. 200 1/min
and 40 bar. Replaces manual connection.
S109/02-101 Coolant filtration by slant bed paper band filter
capacity 1/min.
M113/21-24 NC-positioning drive for lowered rest slide, This drive for
separate NC-drive for fast and automatic position- rıght hand
ning within the program or with direction keys on steady rest
the operator pane1 independent of the upper slide. slide
M100/M120/M150.
WFL Míılturn Technologíes GmbH Cα KG Sparttasse o Õ.: BLZ 20320, Kto. 187 0010 4167
A-4030 L мz Rыstria Wahпnge straβe 36 BlGSWEF : A pКAT2L. lBAN: AT57 2032 01670010 4167 t
Te1 ύ 732-6913-0 Fax +д3- 0 732-6913-31 72 oberóank Linz BLZ 15000, Kto 711 031 740
lnternet wлмн.w`1:at E-Ma 1 αіf εe iwfl at BIC/SWIFT: oβKLAT2L. 1BAN: AT54 1500 0007 1103 1740
Geríι,htsstanθ Landesgencflt Linz. FN 2`ύ325Ь Bank Austria. BLZ 12000. Кto 51872 075 301 -8/15-
DVR: 0763772 ; VAT ?t1ID-Nummгτj: ATU 51372806 B1CŕSW1FT: BKAUATJV`N. 16AN: AT90 12000518 7207 5981

Lowered steady rest slide, increased width,
automatic clamping on the bed guideways,
NC positioning by coupling with the upper slide.
Swing over steady rest slide: 1360mm.
K113/04-399 Se1f centering steady rest, clamping range
400-850mm, max. 85kN, excenter adjustment of
rollers, integrated flushing and central
lubrication, Width of lever/roller: 120/65mm,
dia. of rollers: 130тт, make SMW.
Steady rest body directly mounted on slide.
M114/0-0-25 Additional operator platform with stairs for
M150/8000, required if machine is not installed
in a foundation pit.
M014/01-20 2 units
Visiport window useable in each sliding door.
M114/03-26 Automatically operated sliding door for center
distance NW 8000. Protection of the sliding
door by means of safety rai1.
M114/04-26 Oi1 mist extraction unit with a 3-step filter
system. Fumes generated during the cutting
process are extracted and fluid particles are
separated in a mechanical process.
Capacity: approx. 4000 m3/hour.
5114/03-116 Delivery CIP customer Raufoss works.
M114/06-01 Adjustment equipment for M100/M120/M150, for
setting the geometry of the machine and the tool
changer after collision or heavy tool breakage.
5014/07-107 Facing head D Andrea TA-C300 in special WFL-
design, inc1. prism tool holder, stroke +/-50mm.
Driven by milling spindle, radial feed control by
the U-axis.
K014/07-118 Double-C6-adapter for D Andrea facing head
5114/09-101 Special operating mode Extended set up operations
at open sliding doors at 840D control, for
run off and setting complex NC-programs.
K114/09-129 Hydraulic line for ECO-Ro11 unit, hose is
1ed through the right hand wa11 and can be
stored in the working area, the hose is
equipped with quick connectors at both ends,
blind couplings for dirt protection if not used.
M118/01-13 Acceptance test with one WFL-part at WFL-works
Linz and at customers site, on which the
functionality as we11 as the accuracy of the