Apec MDU 5-axis machining center

APEC
MDU series
MDU-W series

Heavy Duty 5-axis Machining Center
Aircraft gas turbine engine casing
Hydraulic turbine impeller propeller
1000Nm High torque machining capacity
Spindle head with box-way design
APEC Wide ranges of large-scale machining centers MT

Auto attachment heads
5 face machining Heavy duty 5 face machining 5 axis continuous machining 5 axis heads

About Asia Pacifíc Elite Corp.
Creating benchmarks of large-scale 5-axis expert for high speed gantry machining center. Excellent products and services APEC Ltd. affiliated with the TTG Tongtai Group which is the biggest machine tool building group in Taiwan, is the first company working on manufacturing the large gantry High-speed 5-axis machine in Asia area. To provide the most professional and complete products and service, we adopt the European main components design and manufacturing technology, designed for gantry type and high-end processing since 2003. We have been successfully selling our products in wide range of industry of automotive and aerospace, and we also win the repeat orders in the Well-known enterprises all over the world and continue to build the excellent reputation. Perfect application supporting and customer training the most perfect application supporting and customer training APEC is the company that specializes in machining for Aerospace and Automobíle industries. APEC team, by analyzing the processing demand from customers, not only recommends the suitable equipment but also provide the complete solutions. It helps the improving of machining efficiency and accuracy, and it upgrades the processing. Heavy Duty 5-Axis Machining Center 2 High rigidity structure design
Spindle head with Box-way design coordinate on all sides circumferentially along with DUCT IRON material, it achieved excellent
rigidity and process stability. The cross beam W axis works with Z axis to move up mutually, not only to expand the process stroke -1400mm but also to increase the rigidity for the machine significantly.
Centrosymmetric spindle to achieve the minimum thermal deformation to ensure the accuracy of axial
Minimum of thermal deviation
Reduce the backlash and increased lifetime
Power transfer directly
Non-interference processing space
Precise scraping
Sliding surface with Turcite-B, and standard scraping requirements.
To ensure the best lubrication effect, and it also lncreasing mechanical
precision.

The air floating design for X-axis is equipped with four pneumatic
pocket to reduce the friction caused by the weight of workpiece.
6 W-axis with 4 box ways design, each side of it install with, optical linear scale, counterweight system adopted proportional valve which can do counter-balance compensation based on the position of ram automatically. W-axis s with hydraulic clamping brake system can do 5-axis machining simultaneously and fixed- axis power cutting.

Heavy Duty 5-Axis Machining Center
High rigidity structure design
Patented by APEC 7
Cross beam with large
Advanced 5-axis span design of boxway,
which ensures the high controller rigidity and high stability performance under heavy- Excellent 5-axis duty machining.
simultaneous accuracy
Auto pallet exchange APC can load and unload outside the working
area to keep human safety. An base, working table, columns, cross beam, saddle and ram are all made of high quality casting.
Extra large boxway design has passed through harden heat treatment and precision grinding, and with targe span design to reach max. strength and high accuracy to increase the machine loading capacity effectively.

Rigid ram.
Special materials and enclosed structure.
Extra large cross-section with casting columns and cross beam, the cross-section is two times larger than general machines, this is to
ensure and to improve rigidity. Spindle cutting torque for titanium alloys, nickel-based alloys, super alloys, and other difficult materials.

Tool magazine, with covers and door, is compliant with safety regulations. Full-enclosure guard, safety sensor, and reinforced window to keep human safety and bring a clear observation.
Minimum machining interference
Design advantages in the industry
Head width 590mm only, swivel axis B-axis by radius 290mm only so that no additional heads needed for internal machining space, to provide flexible rooms for machining.

Series Heavy Duty 5-Axis Machining center 8
Design advantages
Zero backlash
High positioning accuracy
Low abrasion
Higher durability than worm-gear type. Preload configuration High precision, long life. Because C-axis rotary table is driven by roller gear cam with rolling contact between roller and cam, it can start at a lower torque. Benefits are zero backlash with double-sided contact, low vibration, long life, high accuracy, and better than conventional worm-gear mechanism. lnside rotary table, roller gear cam connects to a high torque spindle so that preloaded force is applied to all force high accuracy is guaranteed under long-term heavy-duty cutting.

Working table positioned by high accuracy taper cone solic lock system stable support whilemachining. Each of four taper cones is double- side contact to increase the stability and rigidity, and with hydraulic locking mechanism, each contact surface can produce 20 tons of clamping force. It is to ensure working table stable supported while machining.
In case of power failure, auto self-lock system starts and protects machine and workpiece. With auto self-lock system allows the user at the time of the machine collision, power of or hydraulic failure to avoid possible danger. Dual safety device to ensure mechanism clamping tables properly. With air sensor, if the taper cone is not clamped properly, it sends out an alert to ensure machining safety.

Auto pallet exchange system/Flexible manufacturing system opt.
Single machine production. With this option, while the machine is running, another working table is loading and unloading workpiece. This increases production duty rate.
2 working table placements: at same side; 2 tables
at opposite sides.
Auto change with dual positions at one side
Auto change with dual positions at either side
Mass production line. With FMS flexible manufacturing system, it can reduce the delivery time, lower the labor costs, and production costs. It can rearrange deployment to meet needs of mass production. Flexible manufacturing systen FMS/MDV/MDV W series I Heaw Duty 5-Axis Machining center 10
Automation intelligence
Workpiece measurement-ireless Opt. Laser tool measuring system Opt.
+ Rapid measuring can increase productivity. Tool length/diameter measurement.
+ No ball-bar circular deviation. Tool breakage and deflection monitoring.