AWEA serie FMV 5 axis gantry machining center

AWEA
INNOVATIVE TECHNOLOGIES
FIVE AXIS GANTRY TYPE MACHING CENTER

AWEA Five Axis Machining Center, FMV series, composed of advanced technologies high quality machine structure, is capable of handling various applications in 5 axis simultaneous machining with expandable, compact design and at favorable price. FMV series is designed specifically for applications in aerospace, medical technology, 3C industry, die / mold machining in automobile industry and so on. Accuracy, cutting feedrate and table load capability of FMV series is superior than other machines in comparable level. FMV series can fulfill the cutting requirement for nowadays and the future demand as well.

FMV series is able to apply in various 5 axes simultaneous cutting requirement. FMV series provide ample cutting capability in complex curved surface, like gas turbine blade, propeller and etc which is not easy to be done in 3 axes machines. FMV 5 axes simultaneous cutting can finish free
curvature surface, the cutting position and condition is much better than 3 axes machining. Hence, FMV series can give you higher cutting speed, wider cutting path and more precision on free curve surface. One set up can finish the most of cutting procedure. FMV series give you better cutting efficiency and reduce the possibility of errors which is happened during workpiece movement within different
machines. FMV can extend the tool life since contact surface can be at optimum position instead of the limited
position on 3 axes machining. With FMV comprehensive ability to handle various cutting application provides all-in-one cutting solution. No need to buy extra machining center and save precious factory space.
FMV series can cut side machining with short tool. FMV series can cut side-fillister machining.
FMV - 99
FMV-99 SERIES 5-AXIS MACHINING CENTER
As a high quality 5-axis machine, FMV-99 utilizes U shaped high rigidity structure with dual supported A, C axes rotation table. Combination of 16,000 rpm built-in spindle, heavy duty roller linear guide ways and three axes linear scales achieve 5 axes simultaneous accuracy. Complex shape machining, drilling, tapping, slanted machining, helical machining and intricate shape machining can be done easily. A, C axes are all driven by DD motor, equipped with Two sides of rotation table is adapted with circular rotary encoder. Superior power transmission effıciency hydraulic brake system to act in agile and efficient and energy saving than conventional worm gear braking ability during heavy load and high speed design. rotation.
Built-in high speed spindle can carry 100 power X/ Y/ Z axes rapid feedrate up to 48 m/min. transmission, also the spindle is adapted with low noise and low spindle thermal expansion characteristics. Arm type ATC with expandable tool capacity is located in the back side of machine. ATC design shorten tool High rigidity 800 x 800 mm rotation table support waiting time. heavy table load up to 1,000 kgs gives you excellent cutting flexibility.

FMV-99 with optional accessories
spindle and A/C axis cooling Standard ATC with 40 tools
system and hydraulic system are all capacity and tool magazine located within splash guard of control panel provides you machine. This compact design with excellent tool exchange large four pieces window provides efficiency. 80 tools capacity easy maintenance accessibility. is also available. Built-in large volume coolant tank and chip conveyor are located in inner side of machine. Reduce the floor space and provides good chips removal efficiency.

FMV-45 keeps the advantage of FMV-99 design and further gives you wider table rotation range, and smaller floor space requirement. FMV-45 is suitable for medium and small size complex shape parts machining. B, C axes aгe all driven by superior DD motor, equipped The compact design, 3 points support girder and servo with rotary encoder. Superior power transmission motor driven Y axis efficiently upgrade the axes move-efficiency and energy savin than conventional worm ment accuracy and structure rigidity.

X/ Y/ Z axes rapid feedrate up to 48 m/min.
Built-in high speed spindle can carry 100 power transmission, also the spindle is adapted with low noise Arm type ATC with expandable tool capacity is located and low spindle thermal expansion characteristics. In the left side of machine. ATC design shorten tool waiting time. High rigidity design 400 x 400 mm rotation table support load up to 300 kgs gives you the ample cutting flexibility.

FMV 45 with optional accessories Spindle and B/ C axis cooling Standard ATC with 40 tools system and hydraulic system are all capacity and tool magazine located within splash guard of control panel provides you compact design with high tool exchange efficiency. large four pieces window design 60 tools capacity is also provides easier maintenance available.

accessibility.
Built-in large volume coolant tank and chip conveyor are located in inner side of machine. Reduce the floor space and provides good chips removal efficiency.

Construction
Built to endure years and years of rigorous high production
machining, the thermally balanced one piece design, U shaped high rigidity structure and casting components are of FC 300 Meehanite casting. FC300 grade cast iron is capable of withstanding much greater stress without deforming and provides maximum vibration dampening, which result in a One piece design Three piece design
machine that will outlast and outperform the competition.
Pre-pressed THK heavy duty roller linear guide way can efficiently eliminate clearance between slide block and guide way and prevent floating effect during axes movement at full speed. Hence, FMV provides both superior accuracy and stability at low cutting feed rate. C3 class hardened and precision grinded ball screws ensure the highest accuracy and durability possible. Plus, pretension on all axes minimizes thermal distortion.
Casting structure of FMV-99 model shown

X, Y, Z axes are all driven by superior Heidenhain QSY absolute servo motor, which gives faster acceleration / deceleration and powerful push force. Again, it ensures the cutting efficiency and gives ultimate machining power.
Gantry type structure design, spindle is moved by X, Y, Z axes with work piece moved by A, C axes table can achieve high accuracy in both movement and steady status, also provide better chips removal capability.
Casting structure of FMV-45 model shown Roller linear guide way, its linear-contact surface between guide way and slide block performs with much higher rigidity and higher load capacity than ball linea, guide way, which is point-contact.
Ball type Roller type
Construction Utilizing the Finite Element Method FEM analysis, optimal reinforced ríbs are directly cast into the one-piece bed structure. The mechanical rigidity has been increased by more than 30 when Development in 3D CAD design and compared to conventional design. Hence, the FMV series is capable of analysis can achieve the FEM
performing super heavy-duty machining and maintain long-term structure in optimal design and superior high-precision accuracy. compact rigid module. shortest spindle over-hang distance among comparable Three points supported girder and THK roller linear machines in the industry, provides required stiffness for guide way slide blocks give spindle headstock and heavy cutting. saddle strong supports.
Contact surfaces of all slides, column, and ball screw bearing housing etc are all precisely hand scraped to provide maximum assembly precision, structural rigidity and load distribution. Furthermore, extensive skilled scraping induces maximum heavy cutting performance and machining accuracy.

FMV rotary table is in one-piece FCD structure which has advantages in better extension, anti-vibration capability than conventionaI material. Hence, FMV is capable of presenting
high performance in heavy cutting and high speed machining. FMV rotation axes are driven by high speed, high torque, zero back lash DD motor, installed wíth
rotary encoder. Superior power transmission and also saves energy consumption. Rotary table is adapted with circular hydraulic brake system. Circular hydraulic brake can fully lock 360 of table simultaneously. Its rigidity and heavy cutting character is superior than conventional disk brake and also circular hydraulíc brake can avoid table deformation when locked in disk brake system. FMV-99 rotary table is adpated with circular hydraulic brake system
which ensures the reliable brake capability of heavy duty table in high speed rotation. Sufficient working space in
FMV. By using gantry directly to load / unload work piece on
table makes working process more efficiently.

Based on compact design of FM-16 gantry type high speed machining center, FM-16V adapts 15,000 rpm direct drive spindle, integrated with NC titling rotary table into 4 axes and high speed multi-face machining center. FM-16V gives you much more convenience in multi-face machining in single procedure, and its easy access for slanted machining at any angle without manually turning work piece. Compact design with gantry type one-piece column A/ C axes NC titling rotary table, its A axes titling angle bridge, and wider T shape saddle gives the strong basis from to -120 and minimum indexing at for for heavy cutting. A/C axes table can sustain cutting force to 70 N-m. Direct high speed spindle 15,000 rpm as a standard. Precision ball screw and heavy duty roller linear guide Optional higher speed direct spindle and built-in way on three axes. Z axis is supported by 6 strong spindle are available, maximum to 22,000 rpm. linear blocks. This compact design gives spindle sufficient support.
X/ Y/ Z axes are driven by Fanuc alpha I series absolute
AC servo motor, which provides tremendous thrust
outputs with faster acceleration and deceleration. Z axis slide is supported by 6 strong Absolute Coordinate technology does not need linear blocks. machine adapted with limit switch. Hence, axes do not need return to the original after power on. Standard drum type ATC with 20 tools capacity is located on the left side of machine. ATC tool exchange is faster and easy for maintenance. Casting structure of FM-16V model shown.

ULTIMATE MACHINING POWER
material: S45C
Tools Spindle Speed Feedrate Depth of Cut Width of Cut Feed Rate/Blade Spindle Load
High Speed Drill 
Tapping 
Heavy Cutting 
material: 545C
Tools Spindle Speed Feedrate Depth of Cut Width of Cut Feed Rate/Blade Spindle Load
Based on 1501940 standard, high speed spindIe is performed with dynamic balance test in environment controlled area to ensure spindle stability. Spindle is adapted high precision ceramic bearing can endure heavy dynamic loading. The position of bearings fit in optimal two-points span design and can fulfill stable heavy cutting and long-term precíse cutting requirement.

For moгe detail  accesories, pleaѕe refer to p18. specification list or contact AWEA. Test cutting must fulfill strict German VD1 3441 average the statics after repeating 5 times traverse back and forth Critical components, such as rotary table, is machined in SUMITOMO
high precision Vertical Grinding