Bilher VC1 Varicantrol

Monitoríng system of production and machíne sensoríng data

Dírect programmíng of NC process modules
Remote díagnostíc assístance
Simple to operate, individually adjustable
The RM 40KS and RM 40P aгe equipped with the latest version of the VariControl VC 1 multi-axis controller.
The control cabinet is fully integrated into the machine housing. RM 40K VC1-E, VC 1 as option
RM 40K
Housing with single processing area; 20 drive-positions for radial and linear manufacturing; rear face with 6 drive-positions for central mandrel movements; center aperture length 400 mm, height 122 mm

lnfinitely variable from approximately 5 to max 350 1/min
lnfinitely variable direct-drive motor; nominal motor rating kW
VariControl VC1-E process control with power supply unit and electronic control and monitoring system; integrated operating panel with 15 TFT touch screen and control elements; 1 machine-controller with 1/0 bus modules for the entíre machine control; 1 tool-controller with 1/0 bus modules; standard are 2 freely-programmable modules, each of which is equipped with 8 channels programmable as input or output; 1 bus module programmable with 16 inputs and 16 outputs; 1 press force and slide force monitor optional
Maintenance unít with twín-tapping points for oi1-free air; normal pressure 6 bar; pressure monítoríng with machine stop
Pneumatícally activated hydro pump with hydraulic accumulator and valves for hydraulíc activatíon of the feeder; P max = 150 bar
Síngle-line central oil lubricatíon system for machine and system modules, optionally available wíth integrated oil recovery and/or oil  dísposal system; aír-pressure activated pump; liter capacity; functíon monítoríng; 10 free quíck-action couplings
lnstallatíon of a maximum of 3 posítívely controlled or spring-loaded central-mandrels side-by-síde possíble; max. stroke 45 mm; nominal force 15 kN; installation of oпe positívely controlled or spring-loaded central- mandrel; max. stroke 45 mm, nomínal force 20 kN; lnstallatíon of NC central mandrels, max. stroke 45 mm, nominal force 800 N, as option.
Ríght-hand housing extensíon; feed length max. 240 mm; max. strip width 60 mm; feed-time reduction; hydraulic material clamping; NC feed
RZV 2 as option
Two-point 90 kN nominal force eccentríc press, stroke 12 mm; fitted height at BDC 116 mm, stroke position adjustment mm; mounting area for die set from 320 mm length and 170 mm width; max. strip width 60 mm; pre-tensioned press housing with 2 tie-rods; electronic press force monitoríng as option
Normal slide units: max. stroke 40 mm; max. nominal force 60 kN; narrow slide units: max. stroke 50 mm, nominal force 40 kN; all devices
equipped with rapid tool-exchange system and rapid-clamp system for cams; enlarged slide units: max. stroke 25 mm, nominal force 30 kN.
Standard integrated enclosure for operator and sound protection in accordance with the EC Machinery Directive 98/37 EC.
Width 2,020 mm x depth 1,330 mm x height 2,030 mm; 2,000 kg subject to equipment toolíng excluded

RM 40P
Housing with single processing area; 25 drive-positions for radial and İinear manufacturing; rear face with 10 drive-positions for central mandrel movements; center aperture (length 400 mm, height 122 mm)
lnfinitely variable from approximately 5 to max 350 1/min
lnfinitely variable direct-drive motor with clutch-brake combination;
nominal motor rating 12 kW
VariControl VC 1 process control; control cabinet integrated into machine
housing, with power supply unit and electronic control and monitoring
system; operating panel with 15" TFT touch screen, keyboard and control
elements; 1 machine-controller with 1/O bus modules for the entire
machine control; 1 tool-controller with 1/O bus modules; standard are 2
freely-programmable modules, each of which is equipped with 8 channels
programmable as input or output; 1 bus module programmable with 16
inputs and 16 outputs; 1 press force monitor, slide force monitor as option
Maintenance unit with twin-tapping points for oi1-free air; normal pressure
6 bar; pressure monitoring with machine stop
Pneumatically activated hydro pump with hydraulic accumulator and
valves for hydraulic activation of the feeder; P max = 150 bar
Single-line central oi1 lubrication system for machine and system modules,
optionally available with integrated oi1 recovery and/or oi1 disposal system;
air-pressure activated pump; 4.5 liter capacity; function monitoring;
10 free quick-action couplings
lnstallation of a maximum of 3 positively controlled or spring-loaded
central-mandrels side-by-side possible; max. stroke 45 mm; nominal force 15 kN; lnstallation of one positively controlled or spring-loaded
central-mandrel; max. stroke 45 mm, nominal force 20 kN; lnstallation of NC-controlled central mandrels, max. stroke 45 mm, nominal force 800 N,
as option.
NC radial gripper feed RZV 2; feed length from zero to infinite;
mech. controlled feed as option.
Two-point 200 kN nominal force eccentric press, stroke 12 mm; fitted
height at BDC 126 mm, stroke position adjustment —3.5 mm; max.
mounting area for die set: 368 mm length, 202 mm width, 126 mm height;
max. strip width 80 mm (wider strips are possible as option);
pre-tensioned press housing with 2 tie-rods; electronic press force
monitoring and bearing temperature sensors.
Normal slide units: max. stroke 40 mm; max. nominal force 60 kN;
narrow slide units: max. stroke 50 mm, nominal force 40 kN; all devices equipped with rapid tool-exchange system and rapid-clamp system for cams; enlarged slide units: max. stroke 25 mm, nominal force 30 kN.
Standard full enclosure for operator and sound protection in accordance with the EC Machinery Directive 98/37 EC.
Width 3,100 mm x depth 2,026 mm x height 2,320 mm; appгox. 3,900 kg
subject to equipment (tooling excluded)

RM 40KS RM 40P
Housing with single processing area; 22 drive-positions for radial and Housing with single processing area; 25 drive-positions for radial and linear manufacturing; rear face with 10 drive-positions for central near manufacturing; rear face with 10 drive-positions for central mandrel
mandrel movements; center aperture length 400 mm, height 122 mm movements; center aper[ure length 400 mm, height 122 mm
lnfinitely variable from approximately 5 to max 350 1/min lnfinitely variable from approximately 5 to max 350 1/min
lnfinitely variable direct-drive motor with clutch-brake combination; lnfinitely variable direct-drive motor with clutch-brake combination;
nominal motor rating 12 kW nominal motor rating 12 kW
VariControl VC 1 process control; control cabinet integrated into machine VariControl VC 1 process control; control cabinet integrated into machine housing, with power supply unit and electronic control and monitoring housing, with power supply unit and electronic control and monitoring system; operating panel with 15 TFT touch screen, keyboard and control system; operating panel with 15 TFT touch screen, keyboard and control elements; 1 machine-controller with 1/O bus modules for the entire elements; 1 machine-controller with 1/O bus modules for the entire
machine control; 1 tool-controller wïth 1/O bus modules; standard are 2 machine control; 1 tool-controller with 1/O bus modules; standard are 2
freely-programmable modules, each of which is equipped with 8 channels freely-programmable modules, each of which is equipped with 8 channels
programmable as input or output; 1 bus module programmable with 16 programmable as input or output; 1 bus module programmable with 16
inputs and 16 outputs; 1 press force monitor, slide force monitor as option inputs and 16 outputs; 1 press force monitot slide force monitor as option
Maintenance unit with twin-tapping points for oil-free air; normal pressure Maintenance unit with twin-tapping points for oi1-free air; normal pressure
6 bar; pressure monitoring with machine stop 6 bar; pressure monitoring with machine stop
Pneumatically activated hydro pump with hydraulic accumulator and Pneumatically activated hydro pump with hydraulic accumulator and
valves for hydraulic activation of the feeder; P max = 150 bar valves for hydraulic activation of the feeder; P max = 150 bar
Single-line central oıl lubrication system for machine and system modıiles, single-line central oi1 lubrication system for machine and system modules,
optionally available with integrated oil recovery and/or oil disposal system; optionally available with integrated oil recovery and/or oil disposal system;
air-pressure activated pump; 4:5 Iiter capacity; function monitoring; air-pressure activated pump; liter capacity; function monitoring;
10 free quick-action couplings 10 free quick-action couplings
lnstallation of a maximum of 3 positively controlled or spring-loaded lnstallation of a maximum of 3 positively controlled or spring-Ioaded
central-mandrels side-by-side poss b1e; max. stroke 45 mm; nominal central-mandrels side-by-side possible; max. stroke 45 mm; nominal
farce 15 kN; lnstallation of one positively controlled orspring-loaded force 15 kN; lnstallation of one positively controlled or spring-loaded central-mandrel; max. stroke 45 mm, nominal force 20 kN; lnstallation of central-mandrel; max. stroke 45 mm, nominal force 20 kN; lnstallation of NC-controlled central mandrels, max. stroke 45 mm, nominal force 800 N, NC-controlled central mandrels, max. stroke 45 mm, nominal force 800 N,
as option. as option.
NC radial gripper feed RZV 2; feed length from zero to infinite; NC radial gripper feed RZV 2; feed length from zero to ínfinite;
mech. controlled feed as option. mech. controlled feed as option.
Two-point 150 kN nominal force eccentric press, stroke 12 mm; fitted Two-point 200 kN nominal force eccentric press, stroke 12 mm; fitted
height at BDC 126 mm, stroke position mm; max. height at BDC 126 mm, stroke position adjustment mm; max.
mounting area for die set: 368 mm length, 202 mm width, 126 mm height; mounting area for die set: 368 mm length, 202 mm width, 126 mm height;
max. strip width 80 mm wider strips are possïble as option ; max. strip width 80 mm widerstrips are possible as option ;
pre-tensioned press housing with 2 tie-rods; electronic press force pre-tensioned press housing with 2 tie-rods; electronic press force
monitoring and bearing temperature sensors. monitoring and bearing temperature sensors.
Normal slide units: max. stroke 40 mm; max. nominal force 60 kN; Normal slide units: max. stroke 40 mm; max. nominal force 60 kN;
narrow slide units: max. stroke 50 mm, nominal force 40 kN; all devices narrow slide units: max. stroke 50 mm, nominal force 40 kN; all devices
equipped with rapid tool-exchange system and rapid-clamp system for equipped with rapid tool-exchange system and rapid-clamp system for cams; enlarged slide units: max. stroke 25 mm, nominal force 30 kN. cams; enlarged slide units: max. stroke 25 mm, nominal force 30 kN.
Standard full enclosure for operator and sound protection in accordance Standard full enclosure for operator and sound protection in accordance
with the EC Machinery Directive 98/37 EC. with the EC Machinery Directive 98/37 EC.
Width 2,590 mm x depth 2,100 mm x height 2,450 mm; appгox. 3,160 kg Width 3,100 mm x depth 2,026 mm x height 2,320 mm; appгox. 3,900 kg subject to equipment tooling excluded subject to equipment toolíng excluded subject to change wíthout notice 03/10

Process relíabílity (RM 40K/KS/P)
The RM machines are equipped with a machine-controller with 1/0 bus modules for complete machine control and a tool controller with 3 freely-programmable modules each of which has 8 channels programmable as inputs/outputs and 1 bus modul programmable for 16 inputs and 16 outputs. The noise and operator protection integrated in the machine's design (RM 40K) as well
as the full enclosure (RM 40KS/P) conform to the current
EC Machinery Directive 98/37 EC.

Process reliability RM 40K/KS/P
The RM machines aгe equipped with a machine-controller with 1/0 bus modules for complete machine control and a tool-controller with 3 freely-programmable modules each of which has 8 channels programmable as inputs/outputs and 1 bus modul programmable for inputs and 16 outputs. The noise and operator protection integrated in the machine s design RM 40K as well as the full enclosure RM 40KS/P conform to the current EC Machinery Directive 98/37 EC.