Blohm Planomat hp surface and profile grinding machine

BLOHM

PLANOMAT HP

A member of the UNITED GRINDING Group
РLАN ОМ АТ Н Р
Cutting edge technology for
surface and profile grinding
BLOHM
KÖRBER SOLUTIONS
Blohm Jung GmbH
Productivity, performance and precision three attributes which users worldwìde associate with surface and profıle grinding machines from BLOHM and JUNG. Our machines have been ìn use worldwide for decades in widely varying fıelds of application and under very different conditions.
The experience gained from over 35,000 delivered machines is constantly incorporated into further developments and innovations, increasing our customers production efficiency even further.
The product portfolio of B1ohm Jung GmbH extends from surface grinding machines through application-oriented universal machines to customer-oriented production machines. Our service and technology specialists support our customers throughout the entire lifecycle of the machine. From
grinding tests through training and maintenance contracts to retrofits, we offer our customers prompt and personal advice.
1п 2008 the two established brands BLOHM and JUNG merged under one roof. Blohm Jung GmbH
has thus combined its extensive know-how and constantly enables new, higher standards in the area of precision, quality and cost effıciency. There are also many opportunities for tailoring productŕon solutions to individuaI cuštomer requirements. As part of the UNITED GRINDING Group,
B1ohm Jung GmbH is represented internationalły with offices in lndia, Ćhina, Russia and the USA. A further 40 sales and service agencŕes guarantee a worldwide presence and customer proximity. The cØpaпy s main locations aгe the development and production facility in Hamburg and the service
and technology center in Göppingen.

Charakteristics
Hardware Dimensions
6 machine sizes with grinding ranges of 400 x 800 m - m, Modular system
400 x 1,200 mm, 600 x 800 mm, 600 x 1,200 mm, 600 x 1,600H mighm quality components comprising gray cast iron
Thermal and vibration engineering characteristics optimized via and 600 x 2,000 mm finite element analysis
Precison linear guideways
High quality, ground re-circulating ball-screw drives

PLANOMAT BLOHM
PLANOMAT HP
Software
BLOHM EasyProfile control system
Operation with high 1eve1 of programming convenience 250
Siemens 840D solution line with safety functions o
Programming with menu-guided grinding and dressing cycles
Tailormade CNC control unit for tool and die making 55
Grinding spindl peed pm1
The grinding spindle drive has a capacity of 15 kW. A kW drive is optionally available.
The PLANOMAT HP excels due to high feed and acceleration rates using
high precision re-circulating ba11 screws and digital servo drives. Almost
maintenance free linear guideways, linear glass measuring scales for
Y- and Z-axis as we11 as powerful grinding spindle drives of 15 kW opt.
kW complete the future orientated concept.
Machine bed, column, table and wheel head of the PLANOMAT HP ma-
chines aгe made of cast iron. This provides high rigidity and dampening.
Thanks to 3D-CAD and finite element analysis, we have further optimized
the rigidity and weight of the machines. This design guarantees high preci-
sion and long life time.
The PLANOMAT HP series is available with the new EasyProfile control or
with the CNC control Siemens 840D solution 1ine.
P1ug and p1ay: a 3-point location PLANOMAT HP 408 - 612 and the inte-
grated electrical cabinet make it possible. Special foundations and electri-
ca1 installations between machine and cabinet are not required.
For every need: whether as customer specific production solution or
as a universal machine for single part and sma11 batch production, the
PLANOMAT HP offers both in 6 sizes.
BLOHM
PLANOMAT HP
We11-proven the design principle
Z-axis, direct drive with linear glass scale High-class, ground re-círculatíng ballscrews in all axes for silent operation
Precísíoп guídeways for stick-slip free motíon Cartridge type spindle with short taper for repeatable grinding wheel
positioning
Dressing attachments
Tilting dressíng attachment for circumferential, face and profíle dress T í a ng b . 1e mounted dresser type PEA-TL200S for diamond rolls up to a
The attachment is pneumatically actuated and is tilting down to avoid wc id o t 1 h 1 i o - f 200 mm or for contour dressing with two universal diamond
sion with the grinding wheel and wheel guard during the grinding cycle r . essing disks and a rough dressing disk.
Table mounted dresser type PA-TLR40 for universal dìamond dress A - rticulating dressing attachment PA-T130 continuous path
ing disks for contour dressing. The ro11 arbors can be tilted by controlled dressing by means of using the machine axes and the CNC
mm for calibrating of grinding wheels. controlled articuIating axis of the dresser. Electronic measuring device with
stand, probe and calibration ball.

BLOHM
PLANOMAT HP
Accessoriesfortheprocessoptimized production
NC indexíng table,1 0Г 2 axis, indexing Automatic grindíng wheel balancing, Horízontal gríndíng spindle arm for grin-
accuracies up to 1 permanently mounted to the spindle ding wheel diameters 
Measuring probe,pneumatícallyretractingfVroemrtícal gríndíng spíndle, oп slídíng brackAedt,dítíonal horízontal grindiiig spindIe,
inr, position, measuring accuracy 15 μ кmW, max. 30,000 гpm 1В,OOGІ
RazorTeC Additional accessories:
Electro-permanent magnetic chucks
Automatic balancing systems
Coolant fıltration units
Coolant mist exhaust units
Accessory package for the use of pure
grinding oil
Acoustic sensors
Special horizontal or vertical grinding
spindles
New way of grinding wheel cleaning, with newly developed nozzle posi-
tioner, 30 less grinding wheel wear, 30-40 Ьaг nozzle pressure
8
BLOHM
PLANOMAT HP
Operation made easy
the BLOHM EasyProfile control
The BLOHM EasyProfile control revolutionized the operation. 1t is the result of close cooperation between the B1ohm Jung GmbH and Siemens and combines the proven Siemens 840D solution line hardware with the innovative user interface developeá by BLOHM. The clear, menudriven operation via a coloг touch screen is intuitive and simple.
You utilize the performance of our PLANOMAT HP machines optimally with the BLOHM Easy-Profile control and increase your productivity sustainable.

Staпdard screen Simple definition of workpiéce dimensions 3 1ayer automatic grinding cycle: roughing, semi-finishing,
fInishing, spark-out with integrated dressing cycles. 0n1y a few
parameters are required to complete the cycle.
The scope of delivery includes the following
canned cycies:
Reciprocate plunge grinding Dressing cycles are started automatically by the
Surface grinding with intermittent or program, via stroke counter or manually via push continuous cross feed button.
lnput of a stock amount or finish áimeAnsdidointionally, BLOHM s new dressing system З layer automatic grinding cycle with EACDOC- Adaptive Dressing Control is available.
roughing functíon The dressing cycle is started automatically
Plunge or surface grinding with manuawlhen the power consumption of the grinding
infeed spindle drive increases due to the loading of the
Cгeep feed grinding cycle grinding wheel reaching a pre-selected value. ECO-roughing cycle: guaranteed time savings through optimized
Recessing of grinding wheel flanks strokes
BLOHM
PLANOMAT HP


Selection of wheel contour


1
Software package 5- External programming workstation r
ЈN
With the software package 5 we provide yTohuu ws iythou can generate any contour from GripsPro-
the hard- and software for an external profgilrea mwi-thout interruption of your production. This
ming workstation with interface to the macwhi1in1e .increase your productivity and efficiency.
ıo
BLOHM
PLANOMAT HP
Tailor-made for tool and die making the CNC control
unit for individual partsand sma11 batches

Increase Your Productivity with EasyProfile Upgrades

Software Package 1: Additional Grinding Cycles

This software package enhances grinding capabilities with additional cycles designed for:

Automatic Step Grinding:

Allows up to 10 different grinding plans in one set-up.

Programmable Y- and Z-starting positions, roughing, finishing, and repositioning in Y-direction for each plan.

Rotary Table Surface Grinding with Oscillation of the Z-axis:

Positioned X-axis and automatic infeed in Y-direction for precise control.

Automatic Gap Control:

Reduces air-grinding time for workpieces with varying stock by eliminating the gap between the grinding wheel and the workpiece.

Once the grinding wheel touches the workpiece, rapid infeed transitions to normal grinding infeed.

Software Package 2: Profile Dressing and Profile Grinding

This package extends the EasyProfile control system to profile grinding applications by offering:

Profile Grinding Applications:

Supports 8 different grinding wheel profiles, easily defined by parametric inputs via the touchscreen.

Continuous Path Controlled Dressing:

Generates precise grinding wheel profiles through continuous path-controlled dressing.

Layer-by-Layer Pre-Profiling Cycle:

Ensures efficient and accurate profiling.

Error Message for Contour:

Displays an error if the edited values do not generate a continuous contour.

Dressing Attachments:

Table-mounted dressing attachments facilitate precise wheel dressing.

Increase Your Productivity with EasyProfile Upgrades

Software Package 1: Additional Grinding Cycles

This software package enhances grinding capabilities with additional cycles designed for:

Automatic Step Grinding:

Allows up to 10 different grinding plans in one set-up.

Programmable Y- and Z-starting positions, roughing, finishing, and repositioning in Y-direction for each plan.

Rotary Table Surface Grinding with Oscillation of the Z-axis:

Positioned X-axis and automatic infeed in Y-direction for precise control.

Automatic Gap Control:

Reduces air-grinding time for workpieces with varying stock by eliminating the gap between the grinding wheel and the workpiece.

Once the grinding wheel touches the workpiece, rapid infeed transitions to normal grinding infeed.

Software Package 2: Profile Dressing and Profile Grinding

This package extends the EasyProfile control system to profile grinding applications by offering:

Profile Grinding Applications:

Supports 8 different grinding wheel profiles, easily defined by parametric inputs via the touchscreen.

Continuous Path Controlled Dressing:

Generates precise grinding wheel profiles through continuous path-controlled dressing.

Layer-by-Layer Pre-Profiling Cycle:

Ensures efficient and accurate profiling.

Error Message for Contour:

Displays an error if the edited values do not generate a continuous contour.

Dressing Attachments:

Table-mounted dressing attachments facilitate precise wheel dressing.

Software Package 3: Face Grinding and Calibrating

Face Grinding:

Grinding of vertical surfaces by means of reciprocating face grinding.

Infeed takes place at the reversal point.

Depending on the location of the surface, the front or rear wheel flank will be used.

Calibrating:

Initial and subsequent calibrating of grinding wheel flanks with diamond rolls or calibrating rolls.

Software Package 4: Grinding Wheel Management

Efficient Wheel Management:

Achieve short changeover times with the grinding wheel management system, supporting up to 24 wheels.

Store all process-relevant grinding wheel data in the control system before the wheel is removed from the machine.

Wheel Identification and Data Storage:

When a wheel is remounted, enter the wheel identification into the wheel management system.

Activate and display stored data, including actual wheel diameter, wheel width, and profile definition.

The machine becomes immediately available for re-profiling the grinding whee

Standard scгeeп Preparation of grinding and dressing programs as well as fMileanagement of up to 100 griiidiII wheels and 30 dressing
management tools
The PLANOMAT HP CNC machine controElf fisic aient operation is ensured by conversasteioqnuaelnces can be interrupted at any point and
combination of the proven siemens 8400 msoelun-u with graphical operator guidance anthde t hmeachine will automatically retract and get
tion line and program cycles especially depvree--programmed keys soft keys , forb qaucikc kto the last position, inspection of the
loped for the tool and die industry by BLOpHoMsi.tioning, for moving to the loading, whepealrt. Operated by keyboard, mouse or through
This combination makes the PLANOMAT cHhPan sgpee -or dressing position. if needed yotuhe portable control unit.
cialist to solve difficult grinding tasks econcoamn is-imply switch to the conventional grinding
cally and flexibly. The typical requiremenmtso,
as quick start reciprocate grinLIing programs
aгe already integrated. 
be quickly and easi y ıdanttcl гı clıe needsa onfd the program input aпгl oııipЇut vie the inte-
your grinding application. grated USB interface is alšo possible. Program
Productivity-enhancing software extensions
GripsProile: Optional grinding cycles: Optíonal programs:
13 standard contours Roughing operation Machine-warm-up / switch-off program
lmport of dxf-files Plunge grinding Program linkage
Contour program generation Contour grinding Z/Y and X/Y GripsProfile
Simulation Z-axis cross positioning CAD-module for GripsProfile
Face grinding GripsProfile light
Punch grinding with base Too1 management

We are looking forward to informing you about our productivíty-enlıancíng software upgrades.
BLOHM
PLANOMAT HP
CNC control comfortable solution for profile and
contour grinding production applications

Basic screen Program editor Grinding wheel data

Workpiece parameter
BLOHM offers for the PLANOMAT HP a psreoqáuuecntitoianl program structure and time-op1tinm aizdeddition the CNC control includes the integra-
version of the CNC control Siemens 840Dp rsoogluratimon sequence. Using the optional softtiwona roef additional functions and peripheral de-
line with PCU 50 which is especially adapGterdip fsoPrrofile ensures that even complex gvriincdeisn sguch as:
the needs of profile and contour grinding apndplid-ressing programs are created with e . ase.Frequency controlled coolant pumps and
cations in large batch and mass productioTnh. eT hfuenctions for grinding wheel balancing anadutomatic coolant nozzles trace systems
BLOHM user interface with keyboard andp grroacpehsis- monitoring through acoustic touch seAnsuotormatic balancing system
ca1 operator guidance simplifies the progararem ompitniogn. ally available. The control syste m aNlsCo-indexing table
A variety of parametric grinding and dressminagn acgy-es the grinding wheels and dresser s. Measuring probe
cles a11ow quick generation of the main programs. Too1 management
lndividual cycles assist to create a very flexible, Acoustic sensors
BLOHM
PLANOMAT HP
PLANOMAT HP
productive manufacturing solutions
Machine building
Hirth-coupling Three jaw chuck
Too1 and die industry
Broach tool Press-break tool Too1 holder
Bearing industry
Guideway Grinding of anti-rotation slots
BLOHM 3
PLANOMAT HP
Turbine industry

Five-sided grinding of shroud componentsVane B1ade
Hydraulic industry

lnner-profile of hydraulic pump rotor Outer-profile of hydraulic pump rotor slots of pump rotor
Automotive industry and suppliers
Fin disc for radiators steering rack piston nut Ro11er for injection-pump
14 BLOHM
FLANnMAT HF
Customer Care
BLOHM and JUNG surface and profile grinding machines Start up
should fu1fi11 the customer>s requirements for as long as possi- Commissioning
b1e, work cost-effectively, function reliably and be available at Warranty extension
a11 times. From start up through to retrofıt our Customer
Caгe is there for you throughout the working life of your machi-
ne. 6 professional helplines and more than 25 service technicí-
ans are available in your area, wherever you are in the world.
Qualífícatíon
We wi11 provide you with fast, uncomplicated support. Training
We wi11 help to increase your productivity. Production support
We work professionally, reliably and transparently.
We wi11 provide a professional solution to your problems.
Preventíon
Maintenance
lnspection
Servíce
Customer service
Customer consultation
HelpLine
Remote service
Material
Spare parts
Replacement parts
Accessories
Rebuilt
Machine overhaul
Assembly overhaul
Retrofit
Modifications
Retrofits
Machine trade-in
BLOHM 5
PLANOMAT HP
Technical data
PLANOMAT HP  
Grinding range mm  
Tab1e clamping area with auxiliary surfacemm  
Distance table to spindle center  
X-axis, longitudinal travel, max.  
Feed rate mm/min 
Y-axis, wheel head vertical travel, max. mm  
Z-axis, column cross travel, max. mm 
Feed rate mm/min  
Grinding spindle drive, variable speed, kW/rpm  
AC-motor
Grinding wheel d x w x bore . mm  
Dimensions width mm  
depth mm  
height mm 
Weight, inc1. electrical cabinet kg  
inc1. electrical cabinet and operator paneI We reserve the ríght to make technicai changes
 BLOHM JUNG