Breuning irco lathe precísion turníng

Breuning irco lathe precísion turníng  

BREUNING Lathe loading magazines for precísion turníng of long bars PROFImat 1 ecoPROFIL5iMag 11LS-REX

a POWERTURNING
loading magazine
Suítable for a11 lathes Retrofíttable guíde Technícal profíle
The loadíng magazíne ecoPROFI was developed for turning workshops and channels for top flexíbílíty 6 3 selectable guide
subcontractors looking for better ways to optimise flexibílity, productivity Guide channeIs in standard dimen- channels alumínium/syn-
and profitabilíty. sions aIuminium/synthetic materíal thetíc liníng
The ecoPROF1 is designed for materials up to 75 mm in dí ís or for intermediate material diame- š 0i1 circuIation for high
compatible with the machines of a11 well-known manufacturers. Staпdard ters with synthetíc materíal can be speeds and 1ow-víbratíon
lathes as we11 as swíss types lathes. Other fields of application are machiníng retrofítted at any time. bar feedíng hydrodynamíc
padding effect centres and rotary transfer machines. Up to six different guide channels can The aluminium channels andbe mounted on the Gatlíng-Gun-Sty1e holders. channels with synthetic lining can High-speed retooling of
be used in combination. the guíde channels at the
Ratíonal and productíve
Economíc facts press of a button
Even small batches can be turned
The modular desígn enables Reloadíng bars Highly rígíd,
economically from the bar. Sínce
gradual conversíon from a síngle- self-supporting housing
ít is quick to retool, the ecoPROF1 channel to a multi-channelloading Device for automatíc feed-
magazine loading magazine also offers a11 the
íng of rotationally symmetrica1 materials 
ecoпomic advantages of the multi- Recommended ínítíal confígura- 
tíon wíth 3 guíde channels as channel technology in these cases.
Posítíoning device for
ínexpensíve starter kit programmable bar starting
Other guíde channels adapted positíon
to the particular materíal can Control board and interface
Ьe added at a later date The easi1y accessible storage rack for master control system
makes it possible to reload bars duríng
Thanks to the short channel the machiníng process wíthout  nm g ovement of the
swítching tímes, the flexíbílity of to stop the machíne housing for changing of
the machine can a1so be used for the spindIe filler tube
sma11 batches
Hígh profítabílíty and quíck am- Options:
ortísation of ínvestment through Remnant retractíon to
utílísatíon of the maxímum pro- the rear
1dea1 for the first step ductívíty of the lathe is Version for slídíng head-
into the multi-channel league stock automatíc machínes
Posítioníng without stop
Centeríng steady rest
Material diameters: 5 to 75 mm
Material lengths: 3,000 / 4,000 / 6,000 mm
Other materíallengths oп request
PROF1mat
High-performance multi-
channel loadíng magazine
The idea1 partner for powerful lathes Low-víbratíon operatíon Technícal profíle
The PROF1mat is the ideal loadìng magazine for flexible, order-r t e h l r a o t u e g d h robust machíne ^` 8 6 selectable guíde
turning is equipped with 8 6 guide channels for opt c i- onstPUctÍon channels
mum feeding of bars. The guide channels can be used in combínTahteio snturdy construction, wear-resis- Guide channels wíth syn-
if required. taпt synthetic lining of the guide thetíc líníng wear-resístant
The PROF1mat loading magazíne turns powerful lathesc hinatnonels and oi1 circulation hydro- and vibration-dampíng
híghly efficíent productíon centres with 1ow manning requiremendtysn. amic padding effect enable 0i1 circulatíon for hígh
Other fíelds of applicatíon are machining centres and rotary transsmfeor oth bar rotation even at hígh speeds and 1ow-víbratíon
machines. speeds. bar feeding hydrodynamic
padding effect
Maximum flexibílity for
Economíc facts Device for automatíc feed-
shortest delívery periods
Optimum feedíng of bars íng of rotationally symmet-
Since the guide channels can be
by 8 6 íntegrated guide rical materials
changed quickly and easily, produc- channels ä+ Posítíoníng device for pro-
tion planners are able to realíse fast
Top speeds with optímum grammable bar startíng
delivery periods.
concentricity reduces the posítíon
load on the machine Turning from the bar wíth the
Control board and inter-
PROF1mat makes sense and is eco-
Minimises machíne down- face for master control
nomical for even the smallest of tímes through super-fast system
channel switchíng at the production runs.
The guide channel segments open Housíng swivel device for
press of a button ó η síngі2-chaппeІ step-by-step for the pusher, whích changíng of the spindle
magazine transports the bar ínto the chuck Desígned for three-shíft fíller tube

operatíon at maximum load
Optíons:
The perfect loading magazine Remnant retractíon to
for sma11 to medium batches PROFImat
the rear Tooling
frequency
Electromechanical swivel
devìce
Economícal production of the smallest batches
Línear movement
Positíoníng wíthout stop
Expansion of loadíng capa-
city with bundle loader
BŘËUNÌNG PROF1m t

Material diameters: 5 to 130 mm
Material lengths: 3,000 / 4,000 / 6,000 10,000 mm
5tandard increment of guide channel diameter: 5 mm
Other material lengths on request
Maximum machining output through:
process-optimised loadíng and unloading
High-performance turníng ce1/
for automated precisíon turning
of long bar
unloading system
ecoPROF1
multí-channel loading magażine
Get 100 performance from your lathes through non-stop loadíng
BREUNING 1RC0 offers three types 1п loading magazines without Positioning
of loading magazíne for different remnant retractíon the guide chanT-he bar can be positioned in the
requírements: PROF1mat, ecoPRпOeF1 1is loaded wíth a new bar whilcehuck against a limit stop or with
and síMag. the previous workpiece ís sti11 bethineg pusher option .
These loading magazines commeachined to save time. The servo drive technology guar-
in standard versions for bars in antees immediate and controlled
lengths of 3,000 mm, 4,000 mm a P n e d rfection through auto- feeding of the bar through the
6,000 mm. Specíal versions are a m ls a o tíc workpíece removal spindle.
available for bars up to 10,000 mmThe unloading system 1Ls-REX and
1ong. 1Ls-TEX are used for quick, fu11y au-
tomatic unloading of the workpie-
Automatíc loadíng ces directly from the chuck .
The storage rack is kept stocked Every lathe can be turned into
with bars. a highly productive turning centre
The bars get loaded into the with the loading and unloading
guide channel automatically. Thesystems from BREUNING 1RC0.
separator is activated when the up- The interfaces are prepared for
per guide channel segments get the machines of a11 we11-known lathe
feeds the new bar into manufacturers or can be adapted to
A11 BREUNING 1RC0 the guide channel, which is then them.
loading and unloading closed again completely.
systems are also suitable
for profiled bars.
An automatic insertion
device ensures reliable
feeding of profiled
materials 1
Centeríng steady rest
between guíde channel
and spindle filler tube
BREUNING

minimum tooling times,
turníng processes wíthout machine stop
Tіme saving through Closed guíde channel Hydrodynamíc bar guídíng 5píndle fíller tube as
super-fast changeover A guide channel consísts of several extended guíde channel
Vibration-damping
of guíde channels segments, whích open step-by-step synthetic lining 5píndle filler tubes matched to the
for the pusher. guíde channel guarantees optímum
The guíde channeis come ín fine guídíng of the bar ín the machíne
graduatíons for optimum guídíng of śpindle.
different bars. The spindle filler tubes are
changed eíther by swíngíng the ma-
Optímum utílísatíon gazine housíng out sideways de-
of bars pendíng on the model or movíng it
Oi1 is circulated through the guide
There are two possíbílities available ín línear direction.
channel contínuously.
for posítíoníng of the bars in the
Thís and the rotatíng bar pro- The singIe-channeI loadíng maga- lathe:
zine SíMag uses clip fasteners to duce a hydrodynamic paddíng ef-
1. Positioning without limít stop a11ow quick manual changíng of fect, which stabïlises the bar in the
the guide channel wíthout the 2. Positioning with limit stop
chanπel.Thís results ín optímum
need for tools > quíck and very accurate
concentrícíty in bar rotatíon, which
The control system of the loadíngreduces the load on the machine
magazine ensures a minímum remsp-indle.
nant length. The oі1 paddíng brídges dia- Spindle filler tubes can 6e delivered
meter increments and ensures 1ow for -every lathe
Process control frictíon and almost vibratíon-free
The control system monitors a11 gseu-iding of the bars in the channel.
quences in the loadíng systems to BREUNING 1RC0 recommends
ensure a reliable procesš. use of a tíght-fitting guide channel
for precision jobs. Remnant removal
The remnant of a bar is eíther push- 1n the multi-channel loading mag-
azines PROF1mat and ecoPROF1 ed ínto the lathe or removed by the
channel changes are carried out in magazíne.
a matter of seconds at the press of
a button
ecoPROFlloading magazine
with open cover to show the
storage rackand the guíde
channel wíth synthetíc líníng
Automatíc disposal of the bar remnant
Ьy optional remnant retractíon
І ιs-Rε Uτεx
Automatíc lathe
unloading system
Fu11y automatíc unloadíng Workpiece transfer Technícal profíle
The quick unloading technology of the 1L5-REX/TEX results in a constant Simple workpieces are transferred Fu11y automatíc unloadíng
material flow and lets every lathe unfold its fu11 potential. The 1LS-REX oп a storage rack 1L5-REX . of short and long work-
can be used with single spindle lathes and opposed spindle turning Horízontal indexed conveyors pіeceѕ
cerıtres. 1LS-TEX are used for complex Choíce of unloading equip-
shapes, delìcate workpieces and ment available:
Workpíece removal
Economíc facts parts that do not ro11 straight. - unloading tube
The workpíeces are removed in-pro- - clampíng s1eeve Automatic workpíece removal
cess carefully and reliably dírectly - internal clampíng device is an important component of
from the chuck. automated, efficíent turníng Servo drive wíth índ epen-
processes Other handling machines and dent control of feed force
magazines caп also Ьe supplied for and feed speed for c pti- 1n two-spindle lathes the op-
mum adjustment to the
posed spindle can be unloaded further automation of part transfer.
particular unloading job
whíle machíníng onthe maín
spíndle ís ín progress Control board and interface
for master control system
Use of BREUNING 1RC0 loadíng and unloadíng systems 1LS-TEX unloading system Radial movement of the
can reduce cycie times by wíthíndexed conveyor housíng for changíng of
50 percent and more spíndle fíller tubes
The careful unloading technology ensures that the workpieces aгe handled wíth the necessary caгe

Optimises profitabilíty

unloadíng grípper wíth clamping sleeve for dírect workpiece removal from the chuck and careful transfer to the índexed conveyor

Material diameter: up to 72 0г 100 mm respectively
Material lengths: 500 / 800 / 1,200 mm
Other material lengths on request
5iNlag
5ingle-channel loading
magazine
Uníversal Quíck change techníque Technícal profíle
Economíc facts
The single-channelloading magazine Manually changeable guíde
Hígh-quality singIe-channel loading magazíne with hígh-tech guíde 
is suitable for loading of all lathes. channel wíth synthetíc

Standard as well as swiss type. líning wear-resístant and
channel for maximum productíon víbratíon-dampíng
loads Other fields of application are
machíning centres and rotary transfer Quíck channel changes
The robust desígn enables víbratíoп-free processíng of bars up to machines. 
through clip fasteners

160 mm ín díameter and 6,000 mm 0і1 circulatíon for hígh
in length. The use of longer bars speeds and 1ow-vibratíon
reduces the amount of remnant bar feeding hydrodynamic Thanks to the clip technique used,paddíng effect
Top profítabílity for medium and the guide channel segments can be
eѕpecіally for large production changed quickly and easily. Híghly rigid,
batches self-supporting housing This reduces tooling tímes con-
Other guide channels can be siderably. Device for automatíc feed-
ordered when needed iпg of rotatíonally symmetrical materíals
Two-part guiding segment of aluminíum wíth highly wear-resístant Posítioning device for synthetíc líníng. programmable bar starting
Alѕo enablesthe machining of black posítíon
Ьaг stock
Control board and interface for master control system
Línear movement of the housing for changing of the spíndle filler tube
Centeríng steady rest Víew of full storage rack 
Optíons: Optimised for medium to large lot productíon 
Remnant retractíon to the rear
Posítíoning wíthout stop
Versíon for slíding head-, stock automatic machínes

Material diameters: 5 to 160 mm

Material lengths: 3,000 / 4,000 / 6,000 mm
standard increment of guide channel diameter: 5 mm
Other material lengths oп request
BREUNING
Further products
from the 1RC0 range
Technological advíce from the manufacturer

BREUNING IRC0 offers expert know-how and competence acquíred ín
over four decades of work in the industry for rational turning with a range
of perfectly matched loadíng and unloading equipment.

If you are thínking about automating your turníng operations, we
recommend you contact us ear1y on in your project for orientation talks
1L5-RBK wíth our technology consultants so that you can fu11y exploit the often
Automatic short bar loader hídden resources of modern lathes for automation. We wí11 gladly also
Material diameters: 5 to 160 mm
compіle a concrete profitability calculatíon for you.
Materíallengths:1,200 / 1,600 / 2,200 mm
Our applícatíon magazíne THE REPORT ON EXPERIENCE provides
а r,,сa . information on company-specific solutíons for automation of turníng
processes. Contact us for further ínformatíon or vísít us on the Internet at