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Chiron 08 series machining centers for high precision
CHIRON
Compact, fast precíse
As multifaceted as your manufacturing tasks
1The machíning centers of the CHIRON 5eries 08 are among the most
versatile machines in the compact class. These high-performance
centers are characterízed by:
1 Reliably high productivity
1 Highest precision
1 Minimum floor space requirements
1 Fast set-up
1 Simple operation
1 High stabiłity
1 High dynamics
1 Easy maintenance
With its modular design and the resulting numerous configuration possibilities, every 08 basic machine can be assembled into a perfect individualized solution.
Your benefíts: Low production costs combined with high processing quality and unprecedented speed within the smallest possible space.
2 , CHIRON 08 seńes
Applicatíon areas [04-OŠ]
Machinedesign [06 π7]
Extensíon optíons [ 08-21 ]
5ervíces [ 22-23 ]
DZ08 W
Double-spindle machining center with a workpiece ćhanging unit 0 /180 and NC rotary table.
For uncompromising qualíty down to the smallest detail
Precision 7echnology Automotive Medical
Board holder for electronic Compressor wheel for Kпee implant made of
components made of stainless steel turbochargers made of coba]t-chromіum steei
[Ø 50 mm] A1 3 1924 [Ø 49 mm 2 4979
Aerospace
Alum num hinges for passenger planes, completely manufactured frorri profile
[max. 95 mm x 95 mm
Medical
Dental caliper
staınless steel [L 150 mm]
We love perfectíon that s why we view every detail as an exciting challenge. Whether automotive, aerospace, mechanical engíneering, medical or precisíon engineering the
high-quality machining centers of the CHIRON 08 Series reduce processing times, produce excellent surfaces, compress your manufacturing process into the smallest space possible and are the perfect tools to implement your product ideas quickly
with micron-level precision.
Market leaders trust us.
CHIRON 08 seríes
Applicatíon fíelds [04-05]
Machine design [06-071
Extensíon optíons [08-21 ]
services [ 22-23 ]
Precísìon Technology
lewellery and watch components with great accuracy and surface quality, such as
stainless steel caseś, main plates, watch band links, etc
Perfectly matched hígh-tech modules to meet the highest requirements and for customized production
Spíndłes spíndle systems:
Proven single-spíndle machíníng centers the vertical travel ıng column .
Híghly productive double-spindle machíning centers with a spindle clearance of 200 mm.
Machining centers with NC swivel head
Infinitely programmable positioning in the range of minus twenty to one hundred twenty degrees
Design and Precision
Very robust opposing pre-tensioned backlash-free precision gear with a direct measuring system
Highest precision glass scales digital drive technology and absolute path measurement systems allow high acceleration with equally high contour accuracy
Tool Changing Systems
Modular concept Automatic tool change with the pickup method
Available in single or double versions providing up to eighty tools HSK thirty-two or HSK forty
Machine Design
Vertical traveling column principle
Compact installation area width one thousand two hundred sixty millimeters by depth two thousand seven hundred millimeters
Steel mineral cast machine bed
High rigidity and thermal stability
Table Options
Fixed table with plenty of space for devices and NC rotary table assemblies for multi-sided machining in one setup
Two-axis tilt rotary table in BC kinematics with a faceplate diameter of two hundred forty-five millimeters including options for hydraulic or pneumatic workpiece clamping
Two-axis tilt rotary table with AC kinematics and one or two faceplates with a diameter of one hundred ninety-five millimeters for single or double spindle multi-sided machining
Spindles and Drives
Motor spindles with water cooling
Dynamic direct drives and precision guides
Robust CHIRON rotary axes
Workpiece Handling
Workpiece changing device with table loading capacity of up to two hundred kilograms per side
Large clamping surfaces two by six hundred sixty by three hundred fifty millimeters borehole pattern and a central distributor for energy supplies
Additional Features
Fully enclosed work area with stainless steel covers
Smooth steep walls for ideal chip flow directly into the chip conveyor
Ergonomic operating and loading concept
Service friendly access to all auxiliary units
Low maintenance and durable
Control Options
CNC control is available with optional Siemens or Fanuc systems
CHIRON 08 Series
Application Fields
Machine Design
Extension Options
Services
Compact arrd tast sıngle-spindle machining center with integrated workplece chang ıng device 0 /180 for easy loading and unloading during machining.
The appropríate machíne for each component
Variants and extension options spindles spíndle systems
Automatic tool changer
Table options
Fast and compact precision machining center with a two-axis tilt rotary table for five-axis simultaneous and complete machining. Workpieces can be machined with high surface quality in one setup.
Fast and compact double-spindle machining center with a two-axis tilt rotary table and two faceplates. Five-axis simultaneous operations are carried out using high-performance control options.
Multifunctional machining center for the complete machining of workpieces of different lengths from extruded profiles. Whether milling tapping countersinking reaming or cutting everything is possible.
Varíety and flexíbílíty as a foundatíon
Proven technology and the highest precision standards
Fast and compact precision machining center.
Highest productivity though tool-changing tímes starting from 0,8 seconds
10 1 CHIRON 08 5eríes
Application fíelds [04-05]
Machine desígn [06-07]
Extensíon optíons [ 08-21 ]
Services
FZU8 S Compact precision machining center with a fixed table and NC swivel head with infinitely programmable positioning from -20 to 15.
The fixed table or workpiece-changing device provides ample space for devices or NC rotary table assemblies. This includes the installation of a workpiece swivel device as the fourth NC axis.
Compact and flexible precision machining center with a fixed table and automatic tool change using the pick-up method. Ample space is available for devices or NC rotary table installations for multi-sided machining.
Your advantages with the CHIRON fixed table or workpiece-changing device:
Three-axis basic machining center based on the vertical traveling column principle
Compact installation area with dimensions of width 1260 mm x depth 2700 mm
Steel mineral cast machine bed
High rigidity and thermal stability
Clear and easily accessible work area
Work area suitable for larger workpieces or multiple setups
Automatic tool change using the pick-up method
Short chip-to-chip times
Loading and unloading during machining time with a workpiece-changing device (workpiece change time in seconds)
Workpiece-changing device with central splash guard and optimal accessibility
Expandable to four axes with the basic device or to five-axis machining with the two-axis tilt rotary table
Optional fully integrated automation solutions with variocell UNO
Machine tool construction designed and made in Germany
Precision and dynamics at the highest level
Complete machining with CHIRON Five-axis
FZ08 FX
Integrated two-axis rotary table with BC kinematics
Maintenance-free TORQUE drive technology
Automatic tool change using the pick-up method
With the CHIRON FX, you achieve shiny surfaces, extremely fine structures, the smallest boreholes, grooves, pockets, fits, and geometries with tolerances of a few microns reliably, quickly, and economically.
The workpiece is positioned exactly in the center of the swivel axes, which minimizes compensating movements of the linear axes.
Advantages of CHIRON FX:
Compact installation area with dimensions of width 1580 mm x depth 2540 mm
Steel mineral cast machine bed
High rigidity and thermal stability
Highest precision in positioning and simultaneous operation
Motor spindle speeds of up to 40000 rpm
Excellent surface quality
Integrated CHIRON two-axis tilt rotary table with direct measuring systems
Integrated six-way energy supply for clamping devices on the faceplate
Zero-point clamping systems can be integrated
Fourth axis with swivel range up to +/- 100 BC or +/- 120 AC
Fifth axis with TORQUE drive up to 6500 rpm for turning work
Optional fully integrated automation solutions with variocell UNO
Machine tool construction designed and made in Germany
Double productivity in a small space
The smallest and fastest double-spindle machining center with a two-axis tilt rotary table and AC kinematics for efficient complete machining with five simultaneously controlled axes.
Your advantages with CHIRON FX:
Chain magazine with tool places: 2 x 16
Tool change time: 0.9 seconds
Faceplates: 2 x Ø 195 mm
Swivel range: +/- 120
Manufacture quality products up to 50% faster with CHIRON multi-spindle machining
The multiplier effect
More spindles, more cutting, more profit.
The combination of 2 spindles and a 4-fold clamping device results in a cost saving of up to 50 . Doubled productivIty on one machine means a redućtion in machining time of nearly
50 . There is also the option of multi-sided machining through NC controlled round axis.
14 1 CHIRON 08 Seríes
Applicatíon fíelds [04-05]
Machine destgn [06-07]
Extension options [08-21 ]
services [ 22-23 ]
Н DZ08 W Е: DZ08 FX
Perfect combination of two spïndles, workpiece The smallest and fastest double-spindle machining center changing device 0 /180 and NC rotary table wíth 4-way with a 2-axis tilt rotary table AC kínematics for economical clamping device for multi-sided machining. fíve-axiś complete machining.
Your advantages wíth CHIRON multí-spindle machíníng:
1 Compact installation area from width 1,580 mm x depth 3,300 mm
1 Two spindles double productivity energy saving of more than 35
1 Water-cooled motor spindles up to 40,000 гpm
1 Spindle clearance 200 mm
1 High rapid feed speeds up to 75 m/min
1 Highest precision in positioning and simultaneous operation
1 Precísion glass scales on all axes
1 Minimum chip-to-chip times s
1 CHIRON 2-axis tilt rotary table optional
1 Optional fully integrated automation solutions Variocell UNO
1 Machine tool construction Designed and Made in Germany PRECISION for more precision
High-precision 6-sided complete machiníng on less than 3,1 m2
CHIRON 08 5eгіeѕ
Applícation fields [04-05]
Machine design [06-07]
Extensíon optíons [08-21]
servíces [22-23]
FZ08 MT PREC 1510N+
M
CHIRON MT: The fastest 6-sıded complete machining with swível head, tunring spindle and opposed spindle for milling and turning from bars.
Main spindle with swivel head Turning spindle
Counter spindle
The modular desígn of the FZ08 MT allows a customized configuratíon The swivel head axis is alıgned with the tool centre for various applícations in numerous industries. The MT machíning center is point for maximum accuracy during simultaneous equipped with the new CHIRON swível head with a torque drive for hígher machining. Eliminating the need for compensatory precision and surface accuracy. movement in the milling axis
Your advantage - compact, híghly-precíse, efficíent, flexíble
1 Highest precision and excellent precision surfaces
1 Direct torque drive for optimal swivel head kinematics
1 Mu1ti-functional machining in a single machine Milling, turning, drilling, threading, etc.
1 Fu11y-fledged rotation function by turning spindle up to 8,000 rpm / 1T5
1 Counter spindle for reverse-turning and 5-axis símultaneous milling
1 Optimized use of the working area through ingenious placement of the counter spindle
1 Reduce processing times with complete 6-sided machining from bar up to 42 mm Ø
1 Wear-free, highly dynamic linear direct drive axes in X, Y and Z
1 Direct measuring system in all axes
1 Very compact footprint m2
1 lndìvìdual material supply solutions bar loader / bar loading magazine / Variocell
Multí-functíonality by the meter
Complete machíníng of extruded profiles with CHIRON MultíProfíle
Multifunctional machinıng ceriter for the complete machining of workpieces ιvith different lengths from extruded profiles.Whether milling, tapping, countersinking, rearrrirag óг cutting everything is possible.
The profiles are precisely guided between two synchronized
NC rotary axes, accurately posítioned and firmly clamped.
Your advantages wíth CHIRON MP:
1 Automatic production of workpieces, one after the other
1 Profile sizes up to 80 x 80 mm
1 Lower costs per unit due to high productivity of the process
1 High production quality by machining in one set-up
1 Cost-effective clamping design
1 Minimal set-up effort for different batch sizes and variants
1 Autonomous manufacturing
1 Can be easily automated with different loading and unloading systems
1 Low-maintenance and durable
1 Machine tool construction Designed and Made in Germany
18 1 CHIRON 08 Seríes
Application fields [04-05]
Machine design [06-07]
Extensíon options [08-21 ]
services [ 22-23 ]
Rectangular profiİes
Round profiles
Flat profiles
W profiles
C profiles
H profilés
T profiIes
Z profìles
U profiles
Customized profíles
Flexíble automatíon solutíons
perfectly taílored to your specific application
The DZ08 W and the robot cell Varíocell UNO as a unít:
Trànsported together, no separate setup, robot cell alignment is not required.
lntegrated automation in the smallest possible space
Variocell UNO
Flexible and ınexpensíve: a compact machining center, handling robot, workpiece storage and workpiece changíng device 00/1800 for loading and unloading during machining.
20 1 CHIRON 08 series
Application fields [04-05]
Machine design [06-07]
Extension optíons [08-21 ]
5ervices [ 22-23 ]
Customízed automatíon solutions:
1 Machine-integrated spindle grippers
1 Portal and articulated-arm solutions
1 Load and unload devices
1 Pallet changing systems
1 Pallet storage for raw and finished parts
1 lnterlinked systems and much more
Pallet storage for up to 12 raw part pallets 300 x 400 mm at a distance of 50 mm. For larger workpieces, the number of pallets is reduced. Pallets for raw and finished parts can be exchanged any time during machining.
The operator can view the loªding and únloading process at all times. The robot pulls out the pallets from the śtorage unit and brings them back to the storage unit áfter the workpieces have been processed.
Customízed automatíon solutíons íncludíng:
Autonomous production due to the use of a pallet changer/storage wïth loading and unloáding portal robot.
Your advantages with CHIRON varíocell UNO:
1 lntegrated automation in the smallest possible space < 1 sq. meter
1 Machine and automation as a unit no safety fence
1 Simple installation and set-up, as well as in-plant repositioning
1 High efficiency for more profit
1 High storage capacity
1 Simple operation and programmïng
1 Raw and finished part pallets can be replaced durìng machiníng
1 Double gripper robot for quick workpiece change option
1 lntegrated measuring part discharge for instance SPc parts
1 Unrestricted access to the work area in the manual mode
1 Robots can be used for additional tasks
1 Machine tool construction Designed and Made in Germany
From planníng to seríal production -all of the expertíse from one source CHIRON TURNKEY
Analyzíng: Designíng
Ýour requirements are our challe ıges lnnovative technologıes efficıently
Today, manufacturing excellent machining centers is not enough. Users expect a solution, which is as individual as it is intelligent. From one specific machining task, a Turnkey process is to be developed around the workpiece based on the specifications and constraints. The CHIRON TURNKEY makes it possible to optimally solve complex tasks. Together with perfectlyadapted technology modules, CHIRON engineers create the
most economical solution from one source to meet the customer s special needs.
This ensures decisive competitive advantages for CHIRON customers. CHIRON not
only offers the machining śolution itself, but also the support to keep manufacturing
running at an optimal level.
22 1 CHIRON 08 series
Applícatíon fíelds [04-05]
Machine design [06-07]
Extension options [08-21 ]
servíces [22-23]
Detailing: Implementíng:
Perfection - [o the fınest detail. Precísely the agreed upon performance
CHIRON turnkey solutions
1 Comprehensive process design
1 Expert engineering
1 Experienced project management
1 Validation of statistical process capability
1 Ensuring targeted productivity
1 Production assistance during the initial phase
CH
1 Training in operation and programming
1 CHIRON Service available around the world