Chiron 12 series Single and double spindle precision machining centers

Chiron  12 seríes
Fast, compact single and double-spindle, precision machining centers
Híghly productíve, compact and multífunctíonal for the lowest cost peг piece
The CHIRON 12 series machining centers are among the best machines in their Class
in terms of speed, compact construction and versatility of use. 12 series machining
centers can be supplied as single-, double spindle or MillTurn versions:
1 Highly productive and relíable
1 Highest precision and processing quality
1 Minimum floor space requirements
1 Fast set-up
1 Simple operation
1 High stability and dynamics
1 Easy maintenance
2 1 CHIRON 12 5eríes
FZ12 W
Machining center with tool-changing
device 0 /180 , enabling loading and
unioading during machining.

Due to its modular desígn and numerous confíguration possíbilítíes, every 12 Seríes machine can Ьe assembled into a perfect indivídualized solution.
Your benefíts: Workpiece production at the lowest cost per piece with the lowest tolerances and excellent surface quality.
Synchronized productíon quality with perfection down to the smallest detail Automotíve Medical Machíne constructíon
Complete machining of integral Boпe plate made of titanıum Mdling, drilling, thread cutting components, such as casing covers [110 mm x 48 mm mm1 and turning in uпe set-up for for water pumps made of aluminum example, complex processing tools
[120mmx55mmx60mm] made of steel [130 mm x 43 mm]
Medical
Anglé head from brass for dental tools [50 mm x 15 mm]
We love perfectíon 
That s why we view every detail as an exciting challenge. Whether automotive, aerospace, mechanical engineering, medical or precision engineering the high-quality machining centers of the CHIRON 12 Series reduce processing times, produce
excellent surfaces and compress your manufacturing process into the smallest space
possible. 12 series machining centers are the perfect tools to implement your product
ideas quickly and with micron-level precision.
Market leaders trust us.
12 series
Automotive
Complete machining of automotive components at the lowest cost per piece, such as:
i injector body
1 cam shaft
1 flywheel
1 clímate compressor
1 oil pump
 bearing cap
1 shift fork
and many more
Hígh-tech modules for any applícatíon
Perfectly balanced for greater flexibility
Highest precísion: Glass scales ánd digital drive technology allow high acceieration
with equally high contour aćcuraćy.
Modular concept:
1 vertical traveling column principle
1 Compact installation area from width mm x depth mm S
1 Mineral cast machine bed
1 High rigidity and thermal stability
1 Motor spindles with water cooling
1 Precision glass scales on all axes
1 Dynamic direct drives and precision guides
1 Robust CHIRON rotary axes
1 Fully enclosed work area, stainless steel covers
1 Smooth, steep walls for ideal chip flow directly into the chip conveyor
1 Ergonomic operating and loading concept
1 Service friendly access to all auxïliary units
1 High durability, low maintenance
 CHIRON 12 Seríes
spindies spíndle systems:

FZ Proven single-spindle machining centers in the vertical traveling column design.
DZ Highly productive double-spindle machining centers with spindle clearance 250 mm.
Machining centers with NC swivel head with infinitely programmable positioning in the range of -10 to +100. Very robust, opposing pre-tensioned backlash-free precision gear with direct measuring system.
Compact and fast single-spindle machining center with integrated workpiece changing device 0/180 for easy loading and unloading during machining.
Tool changing systems:
Automatic tool change with the pick-up method as fast as in single or double version for the provision of up to 128 tools HSK 40 / HSK 50 / HSK 63.
Table options:
S Fixed table with lots of space for devices or NC rotary table superstructures for multi-sided machining.
FX 2-axis swivel rotary table with AC kinematics and one or two face plates diameter 1 x 280 / 2 x 245 mm for single or multi-spindle multi-sided machining.
W Workpiece changing device with table loading capacity of up to 300 kg per side and large clamping surfaces 2 x 660 x 350 mm borehole pattern central distributor for energy supplies.

The right machine for each component
Variants and extension options
Spindles spindle systems
Automatic tool changer
Table options

Process advantages:
Maximum path X Y Z 550-400-400 mm
Maximum electrical power 40 kW
Spindle clearance DZ 250 mm
Maximum spindle speed 30,000 rpm
Chip-to-chip time starting from 1.9 s
Maximum axis acceleration 15 m/s²
Rapid feed as fast as 75 m/min
Maximum number of tools 128
Tool taper HSK 40 / HSK 50 / HSK 63
Maximum tool weight 8 kg
Maximum tool diameter 125 mm
Maximum tool length 250 mm
Automatic workpiece change from 2.5 s

FZ 12 FX Fast and compact precision machining center with a 2-axis swivel rotary table for 5-axis simultaneous and complete machining. Workpieces can be machined with high surface quality in one set-up.
CHIRON 12 series Flexible work areas and maximum paths X=550 Y=400 Z=400 mm

DZ 12 FX Fast and compact double-spindle machining center with a 2-axis swivel rotary table and two face plates. 5-axis simultaneous operations are carried out using high-performance control options.
FZ 12 W Machining center with automatic tool change using the pick-up method and tool changing device 0/180 for parallel loading and unloading during machining.

Variety and flexibility as a foundation Proven technology and the highest precision is our standard.
FZ 12 S Compact and flexible precision machining center with fixed table and automatic tool change. A lot of space for devices or NC rotary table superstructures.
FZ 12 W Machining center with automatic tool change using the pick-up method and tool changing device 0/180 with ample space for devices and NC rotary tables, such as the installation of a workpiece swivel device as the fourth NC-axis.

Your advantages with the CHIRON fixed table or workpiece changing device:
3-axis basic machining center based on the vertical traveling column principle
Compact installation area from width 1490 mm x depth 3200 mm S / 1700 mm x 3600 mm W
Mineral cast machine bed
High rigidity and thermal stability
Clear easily accessible work area
Work area for larger workpieces or multiple set-ups
Automatic tool change using the pick-up method
Chip-to-chip time starting from 1.9 s
Loading and unloading with tool changing device during machining
Workpiece change time 2.5 s
Workpiece changing device with central splash guard and optimal accessibility
Expandable to 4 axes with the basic device or to 5-axis machining with the 2-axis tilt rotary table
Optional fully integrated automation solutions Variocell UNO

Precision in one set-up Complete machining with CHIRON Five axis FZ 12 FX Integrated CHIRON 2-axis rotary table maintenance-free TORQUE drive technology and automatic tool change using the pick-up method.

CHIRON 12 series Maximum workpiece dimension FZ12 FX swing diameter Ø 280 x 385 mm Ø 650 mm up to Ø 610 x 200 mm Ø 650 mm
DZ12 FX Five-axis machining with the CHIRON rotary table program doubled productivity with minimal space requirements robust and reliable technology developed and made by CHIRON fast double-spindle machining center with a 2-axis swivel rotary table AC-kinematics for efficient complete machining with five simultaneously controlled axes turning option due to precise torque technology

Spindle clearance 250 mm 2-axis swivel rotary table CASD 280-2 Swivel range +/- 120 face plates 2 x diameter 245 mm chain magazine tool places 2x12/24/32/64 tool change time 1.9 s

Your advantages with CHIRON FX Compact installation area from width 1490 mm x depth 3200 mm mineral cast machine bed high rigidity and thermal stability highest precision in positioning and simultaneous operation CHIRON motor spindle speeds of up to 30,000 rpm excellent surface quality integrated CHIRON 2-axis swivel rotary table with direct measuring systems integrated 6-way energy supply for clamping device on the face plate zero-point clamping systems can be integrated fourth axis with a pivoting range of up to +/- 120 5th axis with TORQUE drive up to 1000 rpm for turning work automatic machine compensation due to the 3D touch probe TS27 optional fully integrated automation solutions Variocell UNO

Manufacture up to 75 faster
wíth CHIRON multi-spindle processing
 CHIRON 12 5eríes DZ12 5 Е1 DZ12 W   DZ12 FX
Perfect combination of two spindles with very compaćt and fast double-spindle machiníng ténter workpiece changing device 0 1180 . with a 2-axís swivel rotary tablé AC-kinematics for the Figure: with NC rotary table and 4-fold damping efficient 5-axis comp ete machiníng.
device for multí-sided machining .
The multíplíer effect moгe spindles, more cuttíng, moгe profít:
The combination of 2 spındles and a 4-fold clamping devce results in a cośt saving of up to 50 . Doubled productívity oп one machïne means a reduction of machining time of nearly 50 . There is also the option of multi-side machinıng through NC controlled rotary axís.
Your advantages wíth CHIRON multí-spíndle machining:
i Reduction of energy and space requiremerıts
1 Reduction of the total processing time
1 Simplification of the material flow
1 Reduced investment costs
l Reduced staff resources
1 Water-cooled motor spindles up to 24,000 rpm
1 Spìndle clearance DZ 250 mm
1 High rapid-feed speeds of up to 75 m/min
1 Highest precision in positioning and simultaneous operation
1 Precision glass scales on all axes
1 Chíp-to-chip time as fast as s
1 CHIRON 2-axis swivel rotary table possible
1 Optional fully integrated automation solutions Variocell UNO

Turnkey customízatíon completely from one source
lndividual automatíon and engíneered solutíons for greater productivity
Your advantages with CHIRON variocell UNO:
Integrated automation in the smallest
Varíocell UNO possible space < 1 sq. meter
Machine and automation as a unit
Flexible and inexpensive: a compact machıning center, no safety fence
handling robot, workpiece storage and workpıece 5іmp1e installatìon and set-up, as well as changing device 0 /180 for loading and unloading in-plant repositioning during machining.
High efficiency for more profit
High storage capacity
Simple operation and programmìng
Raw and finished part pallets can be
replaced during machining
Double gripper robot for quick workpiece change option
lntegrated measuring part discharge for instance 5PC parts
Unrestricted access to the work area in the manual mode
x Robots can be used for additional tasks
The DZ08 W and the robot cell 
Varíocell UNO as a unìt:
Transported together, no separate setup, robot cell alígnment is not requíred- lntegrated automation in the smallest possible space
Customízed automatíon solutíons:
1 Machíne-integrated spindle grippers
1 Portal and articulated-arm solutions
1 Load and unload devices
1 Pallet changing systems
1 Pallet storage for raw and finíshed parts
1 lnterlinked systems and much more
CHIRON 12 Ѕeгіeѕ
CHIRON TURNKEY
1 Comprehensive process design 1 Ensuring targeted productivity
1 Expert engineering 1 Production assistance during the initial phase
1 Experienced project management 1 Training in operation and programmïng
1 validation of statistícal process capability 1 CHIRON Service available around the world
From the planning stage to seríal production
Today, manufacturing excellent machining centers is not enough. Users expect a solution, which is as individual as it is intellígent. From one specific machining task, a Turnkey process is to be developed around the workpiece based on the specifications and constraints. The CHIRON TURNKEY makes it possible to optimally solve complex tasks.
Together with perfectly adapted technology modules, CHIRON engineers create the most economical solution from one source to meet the customer s special needs. This ensures decisive competitive advantages for CHIRON customers. CHIRON not only offers the machining solution itself, but also the support to keep manufacturíng running at an optimal level.
smartLíne
The path to Dígitally enhanced machíníng ís prepared intelligent machine control, digital networking, mutual machine communication, if Digitally enhanced machiníng is mentíoned, CHIRON may already has somethíng to say.
With the SmartLine program, the CHIRON Group provides a modular software system that enables customers to unlock the full potential of the digital manufacturíng process.
Cioud
RemoteLíne i CondítíonLine
Factory
DataLíne I ProcessLíne i CondítíonLíne
Machine
TouchLine I ProtectLíne i CondítíonLíne
An overview of ai1 modules User
CondítíonLíne i Constant monitoring and analysís Maintenance engineer of the machine condition Service
i Early detection of unusual operation behavior
l Customized degree of networking
ProtectLíne i Collísíon monitoring in all types of operatíon Machine operator
i Preventative collision protection Maintenance engineer
l Safety during machining
TouchLíne I Context-sensitive informatíon Machine operator
1 Machine-specífic support lnstaller
i User-guided operatíon Maintenance engineer
RemoteLine 1 Machine remote access Customer maintenance engineer
i Rapid assístance in event of fault Service
1 Automatic notifications
1 Optimum data security
DataLíne 1 Visualization of machine condítíon Production planner and process progress Head of manufacturíng
I Configurable system Controlling
I Real-time information about all machínery
ProcessLine 1 Digital twin and post-processor Production planner
Digital process run-in
1 Collision-tested NC program
Trainíng courses and Workshops
Ahead through qualífícatíon,
because knowledge leads to success.
To enable you to use your CHIRON CNC machíning center optímally, we offer a comprehensive range of qualíficatíon measures, trainíng courses and trainíng for operators, setup personnel and service technicians.
The training programme is characterised above all by flexibility in implementation.
In addition to the courses in our CHIRON trainíng centre, these can also take place
at your location. Our trainers aгe able to offer courses ín German and English.
Optíonally we offer further languages with the help of an translator.
In the CHIRON Training Center, we get interested persons, both beginners CHIRON traíníng courses and  pros, up-to-date with the latest technology, step by step. Wíth a number traíníng are avaílable for the of índivídually combinable machine courses and programming courses. In thís followíng topics way we qualífy your employees while increasing the productivíty of your
CHIRON CNC machining center. Thís leads to more success for your company,1 Senıice and maintenance since qualified and motivated employees are an important success factor. 1 Operation  Programming
Our training courses are designed didactically accordíng to the latest teaching 1 Components methods. By doing practical work in small groups, we take into account the 1 Robot fíeld of interest and the level of knowledge of the partícipants. 1 Customer-specific
Our philosophy ís to strongly qualify the partícipants through their own work on our training objects. Subsequently, what has been learned can be directly put into practice in routine work.