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Chiron 18 series machining centers CNC high-speed
CHIRON 18 Seríes
Powerful, single and double spindle
Machining centers for high-speed machining and heavy cutting
Desígned and Made in Germany
Compact, strong and fast for productive cutting
The CHIRON series 18 offers the optimal prerequisites for highly productive cutting
and precise machining results. Whether your focus is on flexible single-unit production,
or hígh volume precision manufacturing due to its modular design and numerous
configuration possibilities, every series 18 basic machine caп be assembled into a
perfect individualized solution.
Your benefíts:
1 Reliably high productivity
1 Powerful drives
1 Highest precision and processing quality
1 Fast set-up
1 High stability
I High dynamics
1 Simple operation
1 Fasy maintenance
2 1 CHIRON 18 5eríes
FZti8 W
Machining center with ba5ket tool changer 20 tool places and workpıece changíng device 0 /180 , enablíng loading and unloading during machining.
Series 18 precision machíning centers are available as single and twin-spindle machines or as wheel variants and have enormous reserves for powerful milling performance.
Precísíon wíthout compromíse
Wide varíety of workpíeces excellent surface qualíty
Automotíve Mechanícal Engineering Aerospace s-axiscompiete mathining of 4-sidéd compIete machining of Piece cost-effeetive complete undercarriage components, components for Measuring and machining of airćraft- and helicopter. g. steering knuckles. Control Technology, e. g- valve ter parts, e. g. Engine housings.
housings made of stainless steel.
We love perfectìon
That s why we view every detail as an exciting challenge. Whether automotive, aerospace, mechanical engineering, medical or precision engineering the high-qualíty maćhining centers of the CHIRON 18 Series reduce processing times, produce with hígh milling capacity and compress your manufacturing process into the smallest space possible. The perfect tools to implement your product ideas quìckly, with micron-level precision. Market leaders trust us.
CHIRQN 18 Seríes Automotive Automotíve individual solutions for Complete machining of vehicle components productive wheel machining at the lowest cost per piece, such as:
on the front and rear side 1 car body components from structural aluminium casting
1 Motor parss aggregates
1 Fue1 systems
1 steering/chassis systems
1 AC/ventilatıon systems
1 Brake systems
1 Drive tra n systems
and many moгe
Hígh-tech modules for any applícatíon
Uníque versatílíty for maximum flexibílíty
spindfes spíndle systems: Tool changing systems:
FZ: Proven síngle-spíndle machíníng centers CHIRON basket tool changer with 20 2 x 12 for in the vertical travelíng column design. DZ tool places 5K 40 0г H5K 63 . Hígh productivitydue to the shortest chip-to- chip times starting from
DZ: Híghly productive twín-spíndle machíníng seconds centers with spindle distance 320 0г 400 mm.
Automatíc tool change with the pick-up procedure in as 1ittle as seconds with 2 x 35 tool
placeѕ, HSK 63. CNC controls of the 18 seríes: 5iemens, Fanuc
Modular concept:
Vertical traveling column principle
Compact ínstallation area from width 1,900 x depth 3,690 mm 5
Sturdy machine bed
High rigidity and thermal stabílity
Precision glass scales on all axes
Dynamic direct drives and precision guides
High runníng, posítioning and long-term precision
Robust CHIRON rotary axes
Fuly enclosed work area, stainless steel covers
Smooth, steep walls for ideal chip flow directly to the chip conveyor \
Ergonomic operating and loading concept
Service friendly access to all auxiliary units
Low-maintenance and durable
CHIRON 18 5eríes
Table optíons:
5: Fíxed table with ample spaće for devices, oг NĆ rotary table superstructures for multi-sided machining
FX: 2-axіѕ swível rotary table with one or two faceplates Ø 1 x 280 / 2 к 280 mm for single or twin-spindle multi-sided machining.
W: Workpiece changíng devíce witłi table loading
Е І ćapacity of up to 400 kg per sıde and large clamping surfaces 2 x 940 x 520 mm , borehole pattern, central distributor for energy supplies. DZ18
WHEEL: Flexible wheel machining system for individual needs. Compact, fast twín-spindle machining ćenter with integrated workpiece changing devïce 0 /180 for easy loading and unIoading during machining.
The ríght machíne for each component
Proven modules for customízed configurations spindles spindle systems
Automatic tool changer
Table options
FZ18 W FZ78 W WHEFL MAGNUM
Process advantages:
1 Maximum traverse path [X Y Z] 800-550-630 mm
1 Maximum power 37 kW
1 Spindles / distance DZ 2/ 320 or 400 mm
1 Maximum spindle speed: 15,000 rpm
1 Chip-to-chíp time starting from s
1 Axis acceleration X Y Z max. 16 m/s2
1 Rapid feed as fast as 70 m/min
1 Max. number of tools 60/2x35
1 Tool taper SK 40 / HSK A-63 ίı
1 Maximum tool weight 10 kg
1 Maximum tool diameter 180 mm
1 Max. tool length 380 mm
1 Workpiece change starting from s
FZ18 S
Powerful precision machining center with fast basket tool changer, fixed table and 1ar9e work area for universal use.
The fixed table provides ample śpace for various devices or NC rotary table assembliés.
8 1 CHIRON 18 seríes
Fleżible work areas and
maximum traverse paths:
Z X=800, Y=550, Z=630 mm
FZ18 FX DZ18 W MAGNUM FZ18 S WHEEL
Flexible precisïon machtning center with a basket tool chan- Highly productive twin-spindie machining center with Fast precision machining çenter with basket tool
9er and a 2-axis swivel rotary table for 5-axiś simultaneouś automatic tool change usíng the píck-up method and ćhanger, integrated rotary table and CHIRON and complete machıning in one set-up. too1 changing devìce 0 /180 for loading and unloading universal device for wheels.
during machining.
Díversíty and flexíbílíty
Proven technology and hígh precísíon as a foundatíon
Powerful precision machining center wıth a fast basket tool changer. The fixed table offers ample space fór devíces oг NC rotary table assemblies.
Your advantages wíth the CHIRON fíxed table or workpiece changin 3-axis machining center based on the vertical traveling column principl
i Expandable to four axes wíth the basic device or 5-axis machining with 2-axis swivel rotary table
1 High rigidity and thermal stabilíty
1 Clear, easily accessíble work area
1 Work area for larger workpieces or multiple set-ups
1 Chip-to-chip time starting from s
1 Loading and unloading with workpiece changing device during machíníng
Workpiece change times starting from s
1 Workpiece changing device with central splash guard and optimal accessíbílíty
1 High table loading
1 High milling capacity
1 lntegrated automation solutions possible
CHIRON 18 seríes
DZ18 W MAGNUM
Fast precision twin-spindle machining center with automatic pick-up tool changer and workpiece changing device 0 /180 for loading and unloading during maćhining.
Depending on the customer s requirements, the workpiece changing device can be configured with individual table assembliés for 3-, 4-, or 5-axis machining. It offers plenty of space for devices and s equipped with a central distributor for energy supplies.
Downtimes a e greatly redućed, dué to the capability of loading and unloading workpieces during machining.
Precision and dynamícs ín one set-up
Complete machiníng with CHIRON Five axis : FZ18 FX
Flexible precision machining center wíth the CHIRON basket tool changer and a 2-axís swivel rotary taЫe. High productivity due to chìp-to-chip times as short as seconds and
too1 changing times starting from 1 second The workpiece is positioned exactly in the center 2-axís swivel rotary table of the swivel axes, which minimizes compensatíng
movements of the linear axes. The uníque CHIRON 1 Max. workpiece dimensions
basket tool changer allows extremely short cycle 1 lnterference range times. Combined with fast rapid feeds and the 1 swivel range 1 Face plate n dynamic NC swivel rotary tables, non-productive 1 Borehole pattern times are reduced to a minimum .
CHIRON 18 seríes DZ18 FX
Doubled productivíty wíth minimal space requírements:
fast doubie-spindle machining center with a 2-axis swivel rotary table with two face plates for effićient complete machining with five simultaneously controlled azes.
5-axis machiníng with the CHIRON rotary table pro9ram:
1 Solid and reliable technology developed and manufactured by CHIRON
1 Backlash-free preclamped prećision gears with high overload ćapacity
1 Rotation option due to highly dynamic torque drives
Your advantages with CHIRON FX:
1 Highest precision in positioning and simultaneous operation
1 High rigidity and thermal stability
1 Mineral cast machine bed
1 Spindle speeds up to 16,000 rpm
1 Excellent surface quality
1 lntegrated CHIRON 2-axis swível rotary table with direct measuring systems
1 lntegrated 6-way energy supply for clamping device on the face plate
1 Zero-poínt clamping systems can be integrated
CASD 280 CASD 280-2
1 Fourth axis with a pivoting range of up to +/- 120
Ø 700 x 630 mm 2xØ320x630mm 1 5th axis with torque drive up to 1,000 rpm forturning work
Automatic machine compensatíon due to the 3D touch probe TS27 i 120 i 120
lntegrated automation solutions possible
Doubled productívity with CHIRON multi-spindle processíng DZ18 W
Thé combination of two spindles and a workpiece changing device 00/180 as well as a quadruble clamping devíce results cost savings of up to 50 .
The multiplier effect moгe spindles, moгe cuttíng, moгe profit:
Doubled productivity on one machíne means a reduction of machíníng time of nearly 50 . There ıs also the option of multí-side machíning through NC controlled rotary axis.
Your advantages wíth CHIRON multí-spindle machíníng:
1 Reduction of energy and space requirements
1 Reduction of the total processing time
1 Simplifícation of the material flow
1 Reduced investment costs
1 Reduced staff resources
1 Spindle speeds up to 16,000 rpm
1 High productivity
1 High rapid-feed speeds of up to 75 m/min
1 Highest precision in positioning and simultaneous operation
1 Precision glass scales on all axes
1 Shortest chip-to-chip times starting from s
1 CHIRON 2-axis swivel rotary table possible
1 lntegrated automation solutions possible
1 CHIRON 18 5eríes
DZ18 W MAGNUM
A perfect combination of twó spindles, workpiece changing device 0 /180 and NC rotary table.
Híghly productive wheel machíníng for individual needs
CHIRON 18 seгіeѕ
FZ18 S WHEEL FZ18 W WHEEL máchining on the front Fast precision machíníng center wíth íntegrated rotary Efficient machining center with workpiece changing and rear side in a single set-up. table for productíve machíníng of screw, valve and air device. while a wheel is maehined on one table side, supply boreholes in one set-up. loading and unloading can be carried out on the other side of the table. This reduces non-productìve
time to a minimum.
Your advantages wíth CHIRON WHEEL:
1 Maximum flexibility and minimal set-up costs for all wheel variants and batch sizes
1 Different wheel sízes on one device 14 to 25
1 Non-productive times reduced by wheel machining on the front and rear side
in a single set-up
1 Loading and unloading with workpiece changing device during machining
Workpiece change times starting from s
1 User-friendly work area with perfect ergonomícs
1 High machine availability and process reliability
1 Can be easily automated with different loading and unloading systems
1 Low-maintenance and durable
60 míllíon wheels per year are manufactured on CHIRON machíníng centers
lnnovative concepts are required in order to produce 1000 wheels per day in minute cycles: e. g. special damping cylinders wíthout hydraulícs , allowing each wheel size to be reliably clamped.
The height adjustmeht of the support plate allows wheels of varìous widthś to be machined.
Turnkey customization completely from one source
lndividual automation and engineered solutions for greater productivity
Your advantages wíth CHIRON Varíocell UNO:
1 lntegrated automation in the smallest
Variocell UNO possible space < 1 sq. meter
Machine and automation as a unit
Flexible and inexpensive: a compact machining center, no safety fence handling robot, workpiece storage and workpiece 1 simple installation and set-up, as well as
changing device 0 /180 for loading and unloading in-plant repositioning during maćhining.
1 High efficiency for more profit
1 High storage capacity
1 simple operation and programming
1 Raw and finished part pallets can be replaced during machining
1 Double gripper robot for quick workpiece change option
1 lntegrated measuring part discharge for instance sPC parts
1 Unrestricted access to the work area in the manual mode
1 Robots can be used for additional tasks
Variocell ЅYSTEM -
The DZ08 W and the robot cell variocell UNO as a unít:
Customízed automatíon solutíons: Transported together, no separate setup, robot cell alignment is not required. lntegrated automatíon in the smallest 1 Machine-integrated spindle grippers possible space.
I Portal and articulated-arm solutions
1 Load and unload devices
1 Pallet changing systems
1 Pallet storage for raw and finished parts
1 lnterlinked systems and much more
18 1 CHIRON 18 seríes
Trainíng courses and Workshops
Ahead through qualífícatíon, because knowledge leads to success.
To enable you to use your CHIRON CNC machining center optimally, we offer a comprehensive range of qualification measures, training courses and training for operators, setup personnel and servìce technicians.
The training programme is characterised above all by flexibility in implementatíon.
In addition to the courses in our CHIRON training centre, these can also take place
at your location. Our trainers are able to offer courses in German and English. Optionally we offer further languages with the help of an translator.
In the CHIRON Training Center, we get interested persons, both beginners and pros, up-to-date with the latest technology, step by step. With training courses available for a number of individually combinable machine courses and programming topics, we qualify your employees while increasing the productivity of your CHIRON CNC machining center. This leads to more success for your company, since qualified and motivated employees are an important success factor.
Our training courses are designed didactically according to the latest teaching methods. By doing practical work in small groups, we take into account the field of interest and the level of knowledge of the participants. Our philosophy is to strongly qualify the participants through their own work on our training objects. Subsequently, what has been learned can be directly put into practice in routine work.
SmartLine
The path to digitally enhanced machining is prepared
Intelligent machine control, digital networking, mutual machine communication, if digitally enhanced machining is mentioned, CHIRON may already have something to say. With the SmartLine program, the CHIRON Group provides a modular software system that enables customers to unlock the full potential of the digital manufacturing process.
Cloud
RemoteLine ConditionLine
Factory
DataLine ProcessLine ConditionLine
Machine
TouchLine ProtectLine ConditionLine
An overview of all modules
User
ConditionLine Constant monitoring and analysis of the machine condition
Early detection of unusual operation behavior
Customized degree of networking
ProtectLine Collision monitoring in all types of operation
Preventative collision protection
Safety during machining
TouchLine Context-sensitive information
Machine-specific support
User-guided operation
RemoteLine Machine remote access
Rapid assistance in event of fault
Automatic notifications
Optimum data security
DataLine Visualization of machine condition and process progress
Configurable system
Real-time information about all machinery
ProcessLine Digital twin and post-processor
Digital process run-in
Collision-tested NC program