Copren TD COP hydraulic presses

COPREN CONTROL PROCESS ENGINEERING

MOVING

Technologies hydraulic presses 

COPREN
Customization
Quality
DESTACKERS
FEEDING SYSTEMS
TM-COP TRANSFER
TD-COP TRANSFER
ROBOCOP
HARDWARE AND SOFTWARE
SYNCROMOTION
DIRECT DRIVE
TELESERVICE AND ASSISTANCE
APPLICATIVE EXAMPLES
High performances
PRESSES SUB-SUPPLIER MANUFACTURERS
DIES AERONAUTIC MANUFACTURERS INDUSTRIES
ENGINEERING FOOD CONTAINERS
SOCIETY MANUFACTURERS
AUTOMOTIVE ELECTRIC HOUSEHOLD INDUSTRIES
APPLIANCES INDUSTRIES

COPREN is a company that since 1992 has specialized in the automation of industrial processes related to sheet-metal forming, with particular reference to loading/unloading operations on mechanical and/or hydraulic presses, transfer of drawn parts, design and realization of lines composed of more than one press, trimming-beading machines, etc.
All installations are designed and manufactured according to the particular requirements of each client.
COPREN's robots, feeding systems, and transfers are integrated with the clients' machines in compliance with the applicable regulations, with the possibility to update the complete line according to the safety regulations and adapt to the most recent electronic technologies, thus improving the production process by using modern software.
A strong know-how acquired in the drawing field and in presses allows COPREN to be a perfect partner for press manufacturers, mechanical and hydraulic, as well as for end-users.
Achieving client satisfaction is pursued by:

Continuous contact with our clients

A high technological standard

Continuous training of our internal staff

Continuous technological innovation

Use of high-quality and reliable components

Rapid response to market requirements

Product engineering of the production process

Assistance network

Training of the end-user.

TECHNOLOGY
COPREN technicians are available to supply a qualified contribution on specific production technologies based on many years of diverse working experiences.
TECHNOLOGICAL ADVANCEMENT IN COMPONENTS

PRODUCTS FOR A BETTER FUTURE

COPREN's range of products includes:

Destackers

Lubrication unit

Combined feeding systems

Electronic feeding systems interpresses with controlled axis

Robocop feeding systems with 2 or 3 controlled axes

Single bar transfers with 2-3 controlled axes

Double-bar transfers with 2-3 controlled axes

Interpresses shuttle

Complete automation for horizontal and vertical presses

Complete automation for trimming-beading machines

Automation for disc-cutting shears

DESTACKERS

Destackers for discs and flat sheet-metal, Dl-COP series
Main features:

Sheet-metal warehouse with 2-4 linear stations, at 90° or rotating

Stack change without breaking the working cycle

Destacker with 2 axes

Brushless or asynchronous motors

Horizontal axis with strokes from 500 mm to 3000 mm

Vertical axis with strokes from 100 mm to 1000 mm, electric or pneumatic

Sheet-metal destackers: mechanical, magnetic, with air blades, mixed, customization

Double-sheet control with automatic ejection

Centring station with self-centering devices, mechanical or electronic, programmable on screen with linear transducer for position detection

Cylindric-like roller lubricating systems, spray type with calibrated measuring devices with the possibility to lubricate completely or on pre-established sections of the sheet-metal.

Sheet-metal materials:

Aluminium

Teflon-coated aluminium

Drawing and deep-drawing steel

Stainless steel

Titanium steel

Pickled steel

Max sheet-metal length: 350 mm, 700 mm, 1000 mm, 1500 mm
Max sheet-metal width: 350 mm, 700 mm, 1000 mm, 1500 mm
Sheet-metal thickness: 0.3 mm to 3 mm
Max stack height: 500 mm
Max sheet-metal weight: 2.5 kg, 15 kg
Max stack weight: 500 kg, 4500 kg

Data subject to modifications.

FEEDING SYSTEMS

lntegrated feedíng systems, AL-COMBI
Feeding systems ínterpresses, lNTER-COP
Maín features:
Monobloc compact machine
Easy istallation
High handling speed
Soft movements
Synchronism with press
Easy programmation
Rapid size change
lnternal diagnostic
AL-COMBi ís avaílable in three versions:
Version fixed to the floor
Version at floor on wheels
Hanging application
iNTER-COP is available ín two versíons:
Versions with fixing to the press
Version with self-supporting frame
AL-COMB1 350 700 1000 1500
Max lenght sheet-metal mm350 700 1000 1500
Max width sheet-metaml m 350 700 1000 1500
Sheet-metal thicknessmm
Max height of stack mm 500 500 500 500
Max.weïght sheet-metal Kg 2,5 15
Max weight of stack Kg 500 4500
N stacks n. 2-4 2-4 2-4 2
Horizontal stroke mm 1000 1200 1200 1500
Vertical stroke mm 0-300 0-300 0-500 0-500
Dati tecnici con riserva di modifiche
INTERCOP 1500 2000 2500
MaX portable weíghKt g 30 40 50
Horizontal stroke mm 0-1500 0-2000 0-2500
Vertical stroke mm 0-500 0-600 0-600
Data subject to modifications
COPREN TM-COP TRANSFER
Singie bar electronic transfer, TM-COP serie
TM-COP is a single uai uauaiui suilalıle for loading-unloading dies with multiple stations or for connection of in line presses.
Tm-cop is supplied ín two versíons:
Version fixed to the ground
Hanging version
Main features:
N 2 electronic programmable axis
Brushless motors with absolute encoder
Balancing cylinders
Control of transmission belts
Mechanical or electrical synchronism with presses
Rapid changing of pick-up devices
Piece detection
Possibility to have active pick-up devices
Elimination of the torsion bar
Reduction of the overall dimensions in the working area of presses
Control system or sychromotion
Movements precision
Transport rapidity
Y axis motorized with 2 motors controlled in electric axis also on any
repeaters
Bar rapid connection device
Additioal palmar unit
Double guiding sliding blocks pre-loaded
Diagnostic
The single-bar tm-cop transfer can be produced also in the version with
three controlled axis for use of existing dies complete with big guiding
columns. Tm-cop can be integrated with di-cop destackers or feeding
lines for sheet-metal starting from coi1.
τм-COP 500 1000 1500 ., 2000
Horizontal stroke mm 0-500 0-1000 0-1500 0-2000
Vertical stroke mm 0-100 0-300 0-500 0-600
Maк. Portable weKigght 15 30 60 80
Data subject to modífícatíons
COPREN
TD-CoP TRANsFER

Electronic transfer with double bar, serie TD-COP with
Two electronic controlled axís
Three electronic controHed axis
TD-COP is a double-bar transfer suitable for loading-unloading of dies with multiple stations or for connection of presses in line.
TD-COP is suppiied in two versions:
Rapid version, with brushless motors
High-speed version, with linear motors direct drive
TD-COP can be manufactured in the ground, hanging or mixed version.
Main features:
N 2- 3 electronic programmable axis
Brushless motors with absolute encoders or high-speed linear motors
Balancing cylinders
Control of driving belts
Mechanical or electrical synchronism with the presses also in non-stop cycle with chasing device 
Rapid changing of pick-up devices
Piece presence detection
Possibility to have active pick-up devices syncromotion control system
Precision of movements
Transport rapidity
Y axis motorized with 2 motors controlled in electrical axis also on any repeaters
Device for bar rapid connection
Additional palmar unit
Double guiding sliding blocks pre-loaded
Diagnostic
TD-COP caп be integrated with di-cop destackers or feeding lines for sheet-metal starting from coil.IND-COP version with possibility to work inside or outside the press columns..
Tо-CQР 50Ą 1000 1500 2000
Algoritmo linea
Horizontal stroke mm 0-500 0-1000 0-1500 0-2000
Vertical stroke 3 aкis mm 0-100 0-300 0-500 0-600
Stroké bars closing mm 0-250 0-250 0-250 0-250
Max. Portable weight Kg 15 30 60 80
= depending on application
Technical dáta subjećt to modifıćations
COPREN

Here is the corrected version of the text as you requested:

Electronic feeding systems with 2 to 3 programmable axes, ROBOCOP series  
The ROBOCOP feeding systems are employed as loading unloading systems, palletization means for flat sheet metal and drawn pieces.  

Main features  
Programmable strokes  
Driving with positive drive belt for the horizontal axis  
Driving with pinion rack for vertical axis  
Mechanical driving with precision reducer for axes  
Balancing cylinder on vertical axis  
Electronic control  
Brushless motors with absolute encoder  
Heights and speeds programming  
Memorizing of programs  
Self learning  
Diagnostics  

ROBOCOP 2  
Horizontal axis 0 to 1300 mm  
Precision +/- 0.1 mm  
Vertical axis 0 to 350 mm  
Precision +/- 0.2 mm  

ROBOCOP 3  
Horizontal axis 0 to 1300 mm  
Precision +/- 0.1 mm  
Vertical axis 0 to 350 mm  
Precision +/- 0.2 mm  
Angular rotation 0 to 270  
Precision 0.1  

Technical data subject to modifications.

COPREN
HARDWARE AND SOFTWARE

COPREN has paid great attention to the development of its own software, complete and efficient, so that it has become easier for the operator to use its machines and quícker to programme and set-up the installations.
COPREN soflware aгe personalised according to the specific clientís requrements.
COPREN electric systems are realized with advanced technological components easily available on the market and, on request, COPREN can realize the mentioned system
with components specified from the client thus reducing the stock of the client.
1 Heart and intelligence of the products
Sincromotíon control system
Sercos interface
Connectíons to fiber optics
Linear transducers and absolute encoders
Programmatíon in windows field
P1c: Siemens, A1/eп Bradley, Telemecanipue
Operations by means of brushless motors
Easy interface usser-programming
key-board
Rapid programmation
Easy use
Programmes memorísation
Diagnostíc
Light alarm messages on screen
Teleservice
COPREN
SvиcкoмoτІoи

COPREN transfers employ the SYNCROMOTION system that replaces the traditional mechanical synchronisation oп this kind of machines.
SYNCROMOTION allows to control completely the transfer strokes andlet improve the elbows of the working movements of the machine.
The result is high precision and softness of movements together with high productivity.
The transfer algorithms are optimized depending on the dies used by determining acceleration and deceleration elbows that ensure a perfect mechanical protection of the transfer and dies also at the highest performances. Thanks to the intelligent sercos
ínterface the feeding movements are performed with high dynamism. The communication interface consists of a fiber optics system by obtaining a precise synchronization with reaction times that are precise and at microseconds ordeE.
SYNCROMOTION is particular for the elimination of the torsion bars, often cumbersome, in order to have an easy applicatíon of the transfer without interfere with the geometric dimensions of the dies and working tables of the presses. As a consequence, there is the possibility to use presses with Eeduced working tables or lateral openings by decreasing the investment on purchase of any new presses or by allowing the employment of the existing presses.
The programme development occurs in ms windows language.
SYNCROMOTION works with an open structure system with an advanced programmíng platform, by controlling positions and synchronizations up to 40 axis.
Further advantages of SYNCROMOTION are:
Creations of profiles internal to the system operations IL
lnterpolations up to three axis
Use of co-ordinates oE not
Synchronization in electrical shaft
COPREN DRIVE  

High speed transfer with linear synchronism systems with use of linear motors
1 Description of the system
The new technologies, with improvement of economical advantageous applications, require more and more controlled movements with extreme increment of acceleration, speed and precision .
In the traditional transfer the mentioned requirements cannot be easily met because of the inertías deriving from the mechanical drivings belts, sliding blocks, pinions, racks, etc.
COPREN, by realising transfers with linear motors and direct drive system, represent the aIternative to the conventional systems.
1 Advantages of the system
High speeds
High accelerations
Excellent positioning with use of postion controlloop
Reduction of inechanical components wear
Reduction or elimination of the retroactive errors
generated by
high speeds at high working rates.
1 Application of the system
COPREN transfers, byusing linear motors, otfer new solutions for the future with an unequivocal increment of efectíve power coming from a practical combination of new technologies derived from application of motors with digital intelligence interfaced with sercos system in the cn control.
The quality level of the application is determined from the development of the linear synchonism technologies, in conjunction with the use of modern magnetes at high
power.
The target has been achieved by building an axis as much compact as possible.
1 Dynamic load stifness
The dymanic load stifness indicates the stifness of a system in contrast to the interfering mechanical forces.
The side diagram shows the dynamic load stifness achievable depending on the moving masses.
The linear motors allow a programmation of speed/time with a triangular profile instead of trapezoidal thus further reducing the transfer cycle time.
COPREN
Technology at customerís service
Teleservice-global service
After-sales servíce
safety
COPREN supplies a non-stop service to the clients directly with its own technicians or wíth the help of authorized centers in brazil, france, germany, sweden and united states.
A teleservice station is supplied oп clientís request to guarantee a global service and a continuous communication with our technical and after-sales offìces.
Thanks to the modern technologies in the fíeld of telecommunication it is possible to control and diagnose the COPREN installations also at long distance.
A modem line and a telecameras net for a higher level of teleconference are required to use such service.
With teleservice global service it ís possible to diagnose about 80 of aпy malfunctions, to control the hardware and to install or modify the programmation software.
High-qualified and motivated technicians, easly available materials all over the world, spare-parts to be supplied within short time guarantee an after-sales service built for the clients.
COPREN technologicaI laboratory is furthermore always looking for bew solutions and systems to satisfy the most different requirements of its end-users.
COPREN
Applicative examples of COPREN installations on new presses or existing ones belonging to different manufacturers. 
All COPREN installations are integrated with the clientsí machines according to the provisions in force.
COPREN