Deckel FP4M milling mach

Table of contents

Table of contents
Chapter 1 Machine and attachments
1. FP4M
- Main assemblies and controls 3 .
- Control console with digital readout 5 .
- Control cabinet 5 .
- Working range
- Technical data
2. FIXED ANGULAR TABLE
- Maín assemblíes and controls
- Technical data
3. UNIVERSAL TABLE
- Main assemblies and controls
- Technical data
4. PIVOTABLE SWIVEL TABLE
- Main assemblies and controls
- Technical data
5. PIVOTABLE CIRCULAR TABLE
- Maín assemblies and controls
- Technical data
6. CIRCULAR TABLE
- Maín assemblies and controls
- Technícal data
7. INDEX HEAD
- Maín assemblíes and controls
- Technical data
8. COMPOUND CHUCK
- Main assemblies and controls
- Technical data
9. SPIRAL MILLING ATTACHMENT
- Maín assemblíes and controls
- Technical data
10. HIGH-SPEED VERTICAL SPINDLE HEAD
- Maín assemblíes and controls
- Technical data
Tabе сопtепt
11. UNIVERSALLY ADJUSTABLE SPINDLE HEAD
- Maín assemblies and controls
- Technical data
12. CORNER MILLING SPINDLE HEAD
- Main assemblíes and controls
- Technical data
13. SLOTTING HEAD
- Main assemblies and controls
- Technical data
14. PRECISION BORING HEAD
- Main assemblies and controls
- Technical data
15. MICRODRILLING ATTACHMENT
- Main assemblíes and controls
- Technícal data
Chapter 2 Tгаnѕрогt
Delívery of machine
Transport of machine by crane or forklíft 2 .
Transport without crate
Balancing the machine
Transport in crate 5 .
Cha tet 3 АѕѕемЫу
Installation of machine
Power connection 3 .
Connection dírectly to control cabinet
Connection to transformer 4 .
Mounting the machine lamp
Switching the lamp on
у о геr м ıѕ
Checking oil levels
Servícing lube points 3 .
Table of contents
Chapter 5 Operating the machíne
1. SWITCHING THE MACHINE ON AND OFF
Main disconnect switch
Locking the main disconnect switch
Switching the machine on 2 .
Switching the machine off 2 .
Emergencystop 3
Restarting the machine after an emergency stop 3 .
2. CUTTER SPINDLE
Spindle clockwise/conunterclockwise rotation
Selecting the spindle speed 5 .
Starting the cutter spindle
Stopping the cutter spindle 8 .
Selecting the speed range 8 .
Spíndle speed - DECKEL slide rule
DECKEL slide rule - English version
3. CUTTING TOOL
Mounting the cutting tool vertical 12
Mounting the cutting tool horizontal spindle
Mounting the arbor support bearing
4. FEED RATE
Feed direction roughing
Conventional milling
Feed directions in conventional milling
Feed direction finishing
Climb milling
Manually controlled slide motions
Headstock manual adjustment  
Table slide manual adjustment horizontal
Table slide manual adjustment vertical
Feed rate - DECKEL slide rule
Power requirement - DECKEL slide rule
Selecting the feed rate
Startíng/stopping the feed motor
Rapid traverse
Headstock power feed  
Table slide power feed vertical
Table slide power feed horizontal
5. VERTICAL SPINDLE HEAD
Pivoting the vertical spindle head
Typical applications
Setting the vertical spindle head to zero position
Pivoting the vertical spindle head to angular positions
Positioning the vertical spindle head for angular holes
Vertical spindle axial adjustment
Typícal applications of axially adjustable spindle
Table of contents
Advancing the vertical spindle
Setting the drilling depth stop
Adjusting the vertical spindle head
Operating positions ,
Rest positions  
Moving the spindle head to front or rear operating position
Moving the spindle head to rear rest position ,
Moving the spindle head to front rest position
arbor support bearing
6. COOLANT 
Coolant circuit ,
Mounting the coolant line
Starting the coolant supply
Chapter 6 Dígital posítíon readout
Generalinformation ,
Switching the unit on 2 .
Machineaxes 3
Functionaltest 5
Referencepoint 7
Movingpast reference points
Enteringa value ,
Setting the readout unit
Zeroset
Settínga datum point
Refinding a zero point or datum point
Absolute/incremental selector
Example..... .15
Metric/inch selector
Setting the display accuracy ,
Setting the counting direction
Cha p ter 7 Use of attachments ,
1. FIXED ANGULAR TABLE
Mounting the table on the machine 2 .
2. UNIVERSAL TABLE ,
Mounting the table on the machine 5 .
Tilting the table about A axís
Pivoting the table about B axís 8 .
Swívellíng the table about C axís
Zeroing the dial indicator in A, B or C axís ,
Adjusting the table C axis
Selectíng the handwheel reduction ratio
Table of contents
Digital position readout unit
Mounting the digital readout unit switching the readout unit on
Finding the reference point
Zeroing the angle readout
Settíng datum points
Refinding a datum point
Deltakey
Incremental key
Indexingkey
Display selector key
Accuracyselector key
Rangeselector key
Eliminating worm bearing end play
Eliminating backlash in worm gearing
Weekly maintenance
Annualmaintenance
Othermaintenance
3. PIVOTABLE SWIVEL TABLE
Mounting the table on the machine
Tilting the table about A axis
Pivoting the table about B axis
Swívelling the table about C axís direct indexing by setting scale swivelling the table about C axís direct indexing with index pin
Readjusting the index pin guide
4. PIVOTABLE CIRCULAR TABLE
Mounting the table on the machine
Tilting the table about A axís
Pivoting the table about B axís
Engaging and disengaging the worm swivelling the table about C axís
Direct indexing by setting scale 
Indirect indexing Ьy setting scale
Indirect indexing with perforated index plates
Indexing chart for pivotable circular table
Eliminating backlash in worm gearing
Lubrication and maintenance
5. CIRCULAR TABLE
Mounting the table on the machine
Engaging and disengaging the worm
Direct indexing by setting scale
Direct indexing with index pin
Indirect indexing with perforated index plates
Table of contents 
Indexing chart for circular table 
Indirect indexing with supplementary indexing device
Eliminating backlash in worm gearing
Lubrication and maintenance 
6. INDEX HEAD
Mounting the index head on the machine 
Mounting of clampíng fixtures
Tilting about A axís
Pivoting about B axís
Mounting the overarm
Engaging and disengaging the index head worm
Clamping the index head spíndle
Direct indexing with register pin
Indirect indexing by setting scale
Indirect indexing with perforated index plates
Indexing chart for index head
Horizontal operations
Mounting an index plate
Eliminating backlash in worm gearing
Lubrication and maintenance І
7. COMPOUND CHUCK
Mounting the compound chuck on the index head 
Slíde adjustment
Mountingthe workpiece
Lubrication and maintenance
8. SPIRAL MILLING ATTACHMENT
Mounting the attachment on the machine
Lead calculation
Spindle head adjustment
Spiral lead charts
Indexing operations
Mounting the change gears
Hand of spíral lead
Tapered work
Work locating fixtures
Tailstock 
Eliminatingbacklash in worm gearing
Lubrication and maintenance І
HIGH-SPEED VERTICAL SPINDLE HEAD
 Mounting the spindle head on the machine
Speed selection
Table of contents
Mounting the cutting tool
Spindle axial adjustment
Pivoting the spindle head
Lubrication and maintenance
UNIVERSALLY ADJUSTABLE SPINDLE HEAD
Mounting the spindle head on the machine
Mounting the cutting tool
Advancingthe spindle
Setting the drilling depth stop
Pivoting the front part of the head
Pivoting the middle part of the head
Setting the spindle head to vertical position
Damping of vibration
Lubrication and maintenance
CORNER MILLING SPINDLE HEAD
Mounting the spíndle head on the machine
Mounting the cutting tool
Tool profile angle
Speed selection
Tensioning the belt
Replacing the belt
Replacing the spindle assembly
 SLOTTING HEAD
Application
Function
Mounting the slotting head on the machine
Mounting the slotting tool
Setting the stroke length
Pivoting the slotting head
Lubrication and maintenance
PRECISION BORING HEAD
Application
Mounting the boring head on the machine
Speed selection
Mounting the cutting tool
Setting the mode of boring spindle feed
Settingthe power feed
Manual feed fine
Manual feed coarse
Setting the depth of cut by downfeed scale  
Setting the depth of cut by slip gauges gage blocks
Pivoting the precision boring head
Adjusting the overload release clutch
Adjusting the compensation spring
Lubrication and maintenance
Table of contents
MICRODRILLING ATTACHMENT
Mounting the attachment on the machine
Speed selection
Feedselection
SWARF PAN
Mounting the swarf pan on the machine
TOOL MOUNTS
Toolmounts
Chapter 8 Lubricatíon and maíntenance
GENERAL INFORMATION
General information on lubrication and maintenance
LUBRICATION AND MAINTENANCE SCHEDULE
Location of lubricating points 2 .
Everyweek 3
Everymonth
Everysix months
Everyyear 5
OIL AND COOLANT
Draining the oil feedbox 6 
Pouring in oil feedbox 7
Changing the oil feedbox 8
Draining the oi spíndle transmission 8 .
Pouring in oil spindle 9
Changing the oil spindle transmission 
Pouring in oil centralized lubrication system
Pouringin coolant
Drainingthe coolant
Changing the coolant
Selection of coolants
Servícíng the coolant system
Lubricating the handwheels
Draining the used-oil chamber
4. SPINDLE DRIVE SYSTEM
Checking the belt tension
Replacing or tensioning the belt
Replacing the spindle transmission
Table of contents
5. FEEDBOX
Checking the belt tension
Replacing or tensioning the belt
Replacing the feedbox
6. SLIDEWAYS
Cleaning/replacing wipers table slide, top
Cleaning/replacíng wipers headstock 28
Cleaníng/replacíng wipers table slide, bottom
Tapergibs 30
Adjusting taper gibs table ways, vertical
Adjusting taper gibs table ways, horizontal
Adjusting taper gibs headstock
7. CUTTER SPINDLE
Replacing the vertical spindle
Chapter 9 lndex
Machine and attachments

 

Assemblies and Controls

a Index block for headstock
As from July 1986, the FP4 M is equipped with arrow marks for positioning the previously used index block with stops is discontinued  

b Headstock p 5 18

c Spindle transmission p 5 5

d Spindle speed selector dial p 5 5

e Handwheel for headstock p 5 18

f Digital readout unit p 6 1

g Control console p 1 4

h Emergency stop p 5 3

i Feed selector dial p 5 26

j Feedbox p 5 26

k Machine column

l Handwheel for table slide, vertical p 5 21

m Handwheel for table slide, horizontal p 5 20

n Scales with adjustable pointers  

o Drive motor p 5 5

p Horizontal cutter spindle p 5 13

q Index block for vertical spindle head p 5 32

r Vertical spindle head  

s Vertical cutter spindle  

t Centralized lubrication system p 8 11

u Feed motor p 5 27

v Fixed angular table p 7 1 Version 1 machines only

w Table slide p 5 20 5 21

x Control cabinet p 3 3

y Coolant pump p 5 45

z Machine base with coolant tank p 5 45

Machine and Attachments FP4M

Control console with digital readout

1 Digital position readout unit p 6 1

2 Ammeter for motor power p 1 7

3 Spindle brake p 5 6

4 Spindle stop p 5 8

5 Spindle on, Range I p 5 7

6 Spindle on, Range II p 5 7

7 Coolant on/off p 5 46

8 Rapid traverse p 5 28

9 Feed on, Range II p 5 28

10 Feed on, Range I p 5 27

11 Feed stop p 5 26

12 Emergency stop p 5 3

Control Cabinet

13 Main disconnect switch p 5 1

14 Selector for spindle clockwise/counterclockwise rotation p 5 4

15 Receptacle for attachments

16 Receptacle for machine lamp p 3 6

17 Receptacle for centering microscope

Working Range

Dimensions in mm

Transformer

Technical Data

Working Range

Power/hand

X axis longitudinal 490 500 mm

Y axis transverse 390 400 mm

Z axis vertical 385 400 mm

Quill stroke Z axis 90 mm

Vertical spindle head manual adjustment on headstock 150 mm

Main Drive

Pole-changing 3-phase AC motor with brake and change-speed transmission for CW/CCW rotation, power rating

Motor speeds 1425 2890 rpm

Spindle speeds 50 2500 rpm

Speed progression factor

Spindle taper ST 40 M16

Feed Drive

Pole-changing 3-phase AC motor with change-speed transmission

Motor speeds 1420 2780 rpm

Feed rates 8 630 mm/min

Rapid traverse rate 1300 mm/min

Slide travel per handwheel revolution

X axis 4 mm

Y and Z axes 2 5 mm

Table Slide

Clamping surface 842 x 274 mm

T-slots width 14 mm H7

Spaced 63 mm

Max table load 400 kg

Installation Data

Floor space approx including safety area 8 x 8 ft

Machine weight approx 1450 kg including vertical spindle head and fixed angular table

Operating voltage 380 V 50 Hz

Total connected load 9 5 kVA

 

Machine and Attachments - 2. Fixed Angular Table

Main Assemblies and Controls

a T-slot bolts for mounting the table (3 on each side) – see p. 7-2

b 2 central T-slot bolts for mounting the table – see p. 7-2

Version 1 of the FP4 M machine is supplied with a fixed angular table as standard equipment.

Technical Data

Stock No.: 2230 001600

Clamping Surface: 800 x 460 mm

T-Slots: 7 slots, width 14 mm H7 (9/16")

Slot Spacing: 63 mm (2 1/2")

Max Clearance (Vertical Spindle to Table Surface): 490 mm (19")

Max Table Load: Approx. 400 kg (880 lbs)

Weight: 170 kg (375 lbs)

 

Machine and Attachments - 3. Universal Table

Main Assemblies and Controls

a Clamping nuts for table rotation about C axis – p. 7-10

b Dial indicator for table fine adjustment in B axis – p. 7-11

c Dial indicator for table fine adjustment in A axis – p. 7-11

d Table setting scale B axis – p. 7-9

e Lead screw for pivoting table about B axis – p. 7-8

f Clamping screws for tilting table about A axis – p. 7-7

g Table clamping lever – p. 7-5

h Table setting scale A axis – p. 7-7

i Dial indicator for table fine adjustment in C axis – p. 7-11

k Control knob for setting reduction ratio – p. 7-12

l Handwheel for table rotation about C axis – p. 7-10

m Lead screw for tilting table about A axis – p. 7-7

n Clamping screws for pivoting table about B axis – p. 7-8

The universal table is supplied with a digital position readout.

Technical Data

Stock No.: 2238 001200

Clamping Surface: 710 x 430 mm

T-Slots: 7 slots, width 14 mm H7 (9/16")

Slot Spacing: 63 mm (2 1/2")

Center Recess Diameter: 63 mm H6 (2 1/2")

Recess Depth: 8 mm (5/16")

Distance (Table Center to Mounting Surface): 260 mm (10")

Max Clearance (Vertical Spindle to Table Surface): 387 mm (15")

Max Table Load: Approx. 300 kg (660 lbs)

Weight: 230 kg (510 lbs)

Swivel Range (C Axis, Table in Horizontal Position): 360°

Tilting Range (A Axis, Toward/Away from Machine): 45° / 15°

Pivoting Range (B Axis, Both Ways): ±45°

Measuring Range (Digital Position Readout, Direct Resolution): 360,000 x

Reduction Ratios: 60:1 / 120:1 / 240:1

 

Machine and Attachments - 4. Pivotable Swivel Table

Main Assemblies and Controls

a Table setting scale C axis – p. 7-35

b Clamping screws for rotating table about C axis – p. 7-35

c Index pin C axis – p. 7-36

d Table setting scale B axis – p. 7-34

e Lead screw for pivoting table about B axis – p. 7-34

f Clamping screws for pivoting table about B axis – p. 7-34

g Table setting scale A axis – p. 7-33

h Clamping screws for tilting table about A axis – p. 7-32

i Lead screw for tilting table about A axis – p. 7-32

Technical Data

Stock No.: 2231 000014

Clamping Surface: 600 x 384 mm

T-Slots: 6 slots, width 14 mm H7 (9/16")

Slot Spacing: 63 mm (2 1/2")

Center Bore Diameter: 40 mm H6 (1 1/2")

Distance (Table Center to Mounting Surface): 200 mm (8")

Max Clearance (Vertical Spindle to Table Surface): 390 mm (15")

Max Table Load: Approx. 400 kg (880 lbs)

Weight: 145 kg (320 lbs)

Swivel Range (C Axis, Table in Horizontal Position): 360°

Tilting Range (A Axis, Toward/Away from Machine): ±30°

Pivoting Range (B Axis, Both Ways): ±45°

Direct Indexing Positions: 4 x 90°

 

Machine and Attachments - 5. Pivotable Circular Table

Main Assemblies and Controls

a Clamping screws for tilting table about A axis – p. 7-42

b Setting scale, A axis – p. 7-42

c Setting scale, B axis – p. 7-43

d Lead screw for pivoting table about B axis – p. 7-43

e Clamping screws for pivoting table about B axis – p. 7-43

f Clamping screws for rotating table about C axis – p. 7-45

g Crank with indexing unit for rotating table about C axis – p. 7-45

h Clamp for lead screw – p. 7-45

i Setting scale, C axis – p. 7-45

The pivoting circular table is supplied with an indexing unit.

Technical Data

Stock No.: 2236 000014

Clamping Surface Diameter: 450 mm (18")

T-Slots: 5 slots, width 12 mm H7 (1/2")

Slot Spacing: 63 mm (2 1/2")

1 Transverse T-Slot Width: 14 mm H7 (9/16")

Center Counterbore Diameter: 63 mm H6 (2 1/2")

Distance (Table Center to Mounting Surface): 295 mm (11")

Max Clearance (Vertical Spindle to Table Surface): 399 mm (16")

Max Table Load: Approx. 200 kg (440 lbs)

Weight: 170 kg (375 lbs)

Swivel Range (C Axis, Table in Horizontal Position): 360°

Tilting Range (A Axis, Toward/Away from Machine): 45° / 15°

Pivoting Range (B Axis, Both Ways): ±45°

Direct Indexing by Scale: 1 division = 10°

Indirect Indexing by Scale, Reading Accuracy: 1 min of arc

Reduction Ratio: 1:90

Max Indexing Error (Indirect Indexing): 30 sec of arc

Index Circles for Indirect Indexing: 3 perforated index plates (various values)

Note: Non-metric values are approximations.

Machine and Attachments - Circular Table  

Main Assemblies and Controls  

Hand crank with indexing unit for rotating table about C axis, see page 7-56  
Clamping lever for lead screw, see page 7-55  
Perforated disc, see page 7-57  
Angular setting scale, see page 7-56  
Index pin for direct indexing, see page 7-57  
Clamping lever for table top, see page 7-56  
Adapter plate, see page 7-55  

The circular table is supplied with an adapter plate.  

Technical Data  

Stock No 601700000  
Clamping surface diameter 380 mm  
Overall height 110 mm  
With adapter plate 160 mm  
T-slots width 12 mm H7  
Spaced 50 mm  
Worm gear reduction ratio 1:90  
Max clearance vertical spindle/table surface 329 mm  
Direct indexing by scale one division 10  
Indexing with vernier smallest increment one minute of arc  
Direct indexing number of registers 24  
Index circles for indirect indexing three perforated index plates  
Max indexing error direct indexing one minute of arc  
Indirect indexing forty seconds of arc  
Weight 55 kg  
With adapter plate 76 kg  

It should be noted that non-metric values are approximations.  

Machine and Attachments - Index Head  

Main Assemblies and Controls  

Clamping lever index spindle, see page 7-71  
Clamping lever indexing unit, see page 7-70  
Angular setting scale, see page 7-73  
Clamping screw, see page 7-75  
Perforated index plate, see page 7-81  
Hand crank with indexing unit, see pages 7-73 to 7-80  
Tailstock, see pages 7-69 and 7-80  
Overarm, see page 7-69  
Index pin, see page 7-72  
24-register index plate, see page 7-71  

The index head is supplied with an overarm and tailstock.  
The range of accessories includes a drawbar for collets.  

Technical Data  

Stock No 2212000750  
Index spindle taper ST 40  
Collet capacity 25 mm  
Through bore diameter 25 mm  
Centre height above clamping surface 90 mm  
Up to overarm 100 mm  
Distance clamping axis/mounting surface 91 mm  
Swivel range B axis 360  
Tilting range A axis towards/away from machine 15/6  
Scale divisions for pivoting and tilting motions 1  
Direct indexing by 360 scale one division 10  
Direct indexing registers 24  
Indirect indexing via worm gearing by scale or index plates divisions  
On worm gearing scale one minute of arc  
Worm gear reduction ratio 40:1  
Index circles for indirect indexing three perforated index plates  
Max indexing error direct indexing one minute 30  
Indirect indexing one minute of arc  
Weight with overarm 64 kg  
Without overarm 41 kg  

It should be noted that non-metric values are approximations.  

Machine and Attachments - Compound Chuck  

Main Assemblies and Controls  

Clamping screws for slide adjustment, see page 7-87  
Lower slide, see page 7-87  
Slide adjustment screw, see page 7-87  
Clamping screws for mounting chuck on index head, see page 7-86  
Clamping flange accessory item, see page 7-88  
Upper slide, see page 7-87  
Slide adjustment screw, see page 7-87  

The compound chuck is optionally available for the index head.  

Technical Data  

Stock No 2218000020  
Clamping surface 180 x 180 mm  
Height above index spindle nose 82 mm  
Adjustment range from midway position both axes 40 mm  
One revolution of adjustment screws 1 mm  
One division of lead screw scale 0.01 mm  
Max height of workpiece 265 mm  
Max workpiece diameter centered 280 mm  
Weight with standard accessories 18 kg  

It should be noted that non-metric values are approximations.  

Machine and Attachments - Spiral Milling Attachment

Here’s the corrected text without dashes, numbers, or points, and only in English:

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Machine and Attachments Spiral Milling Attachment

Main Assemblies and Controls

Hand crank with indexing unit see page 794
Spline shaft see page 791
Tailstock see page 797
Clamping screws see page 796
Scale for taper angle see pages 792 and 796
Selector lever see page 795
Change gear compartment see page 794

Technical Data

Stock Number 2235000300
Index spindle taper ST 40
Collet capacity 25 mm
Max work diameter between centers 130 mm
For parts shorter than 60 mm 170 mm
Max center distance 400 mm
Spiral lead range 2 to 8000 mm
Distance clamping axis mounting surface 88 mm
Max indexing error indirect indexing one minute of arc
Swivel range tapered work zero to 45 degrees
Reversing clutch for right-hand and left-hand spirals
Weight 88 kg

It should be noted that non-metric values are approximations.

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Machine and Attachments High-Speed Vertical Spindle Head

Main Assemblies and Controls

Clamping lever for motor see page 7104
Transport eyebolt see page 7103
Drawbar retaining pin see page 7105
Pivoting scale see page 7107
Clamping screw see page 7107
Clamping lever for cutter spindle see page 7106
Drawbar for tools see page 7105
Belt guard see page 7104
Pivoting spindle head see page 7107
Spring barrel for spindle adjustment see page 7106

Technical Data

Stock Number 2020000450
Spindle taper ST 40
Collet capacity 25 mm
Spindle quill axial adjustment manual 60 mm
Scale ring one revolution approximately 40 mm
One division 05 mm
Spindle speeds 1900 2350 3000 3750 4750 6000 rpm
Spindle motor power 055 kW 2750 rpm
Pivoting range to scale both ways 45 degrees
Swivel range of bracket with drive motor 360 degrees
Weight including electrical equipment 77 kg

It should be noted that non-metric values are approximations.

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Machine and Attachments Universally Adjustable Spindle Head

Main Assemblies and Controls

Clamping screws for pivoting about A axis see page 7112
Spindle head see page 7112
Clamp for axially adjustable cutter spindle see page 7112
Index pin A axis see page 7114
Protective cap tool clamping see page 7112
Brake see page 7115
Transport eyebolt see page 7115
Tilting scale A axis see page 7112
Spring barrel for spindle axial adjustment see page 7112
Clamping screws for pivoting about B axis see page 7113
Pivoting scale B axis see page 7113
Index pin B axis see page 7114

Technical Data

Stock Number 2271000900
Spindle taper ST 40
Collet capacity 25 mm
Spindle quill axial adjustment manual 100 mm
Scale ring one revolution approximately 50 mm
One division 05 mm
Speed range same as horizontal spindle
Weight 90 kg

It should be noted that non-metric values are approximations.

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Machine and Attachments Corner Milling Spindle Head

Machine and attachments Spiral milling attachment  

Main assemblies and controls  

Hand crank with indexing unit see page 794  

Spline shaft see page 791  

Tailstock see page 797  

Clamping screws see page 796  

Scale for taper angle see pages 792 and 796  

Selector lever see page 795  

Change gear compartment see page 794  

Technical data  

Stock No 2235 000300  

Index spindle taper ST 40  

Collet capacity 25 mm  

Max work diameter between centres 130 mm  

For parts shorter than 60 mm 170 mm  

Max centre distance 400 mm  

Spiral lead range 2 to 8000 mm  

Distance clamping axis mounting surface 88 mm  

Max indexing error indirect indexing 1 min of arc  

Swivel range tapered work 0 to 45  

Reversing clutch for right hand and left hand spirals  

Weight 88 kg 195 lb  

It should be noted that nonmetric values are approximations  

Machine and attachments High speed vertical spindle head  

Main assemblies and controls  

Clamping lever for motor see page 7104  

Transport eyebolt see page 7103  

Drawbar retaining pin see page 7105  

Pivoting scale see page 7107  

Clamping screw see page 7107  

Clamping lever for cutter spindle see page 7106  

Drawbar for tools see page 7105  

Belt guard see page 7104  

Pivoting spindle head see page 7107  

Spring barrel for spindle adjustment see page 7106  

Technical data  

Stock No 2020 000450  

Spindle taper ST 40  

Collet capacity 25 mm  

Spindle quill axial adjustment manual 60 mm  

Scale ring 1 revolution approx 40 mm  

1 division 05 mm  

Spindle speeds 1900 2350 3000 3750 4750 6000 rpm  

Motor power 055 kW 2750 rpm  

Pivoting range to scale both ways 45  

Swivel range of bracket with drive motor 360  

Weight including electrical equipment 77 kg 160 lb  

It should be noted that nonmetric values are approximations  

Machine and attachments Universally adjustable spindle head  

Main assemblies and controls  

Clamping screws for pivoting about A axis see page 7112  

Spindle head see page 7112  

Clamp for axially adjustable cutter spindle see page 7112  

Index pin A axis see page 7114  

Protective cap tool clamping see page 7112  

Brake see page 7115  

Transport eyebolt see page 7115  

Tilting scale A axis see page 7112  

Spring barrel for spindle axial adjustment see page 7112  

Clamping screws for pivoting about B axis see page 7113  

Pivoting scale B axis see page 7113  

Index pin B axis see page 7114  

Technical data  

Stock No 2271 000900  

Spindle taper ST 40  

Collet capacity 25 mm  

Spindle quill axial adjustment manual 100 mm  

Scale ring 1 revolution approx 50 mm  

1 division 05 mm  

Speed range same as horizontal spindle  

Weight 90 kg 200 lb  

It should be noted that nonmetric values are approximations  

Machine and attachments Corner milling spindle head  

Main assemblies and controls  

Clamping screw for belt tension see page 7122  

Clamping screw for rotating spindle head about C axis see page 7121 7122  

Drive belt see page 7121 7122  

Belt guard see page 7121  

Mounting bracket see page 7119  

Tool mount see page 7120  

The corner milling spindle head is supplied with a mounting bracket  

Technical data  

Stock No 2036 000050  

Collet capacity 4 6 mm special collets 532 14  

2 spindle speeds 4000 and 6000 rpm  

Motor power drive motor of its own 055 kW  

Spindle carrier adjustment range 360  

Spindle pivoting range 90  

Smallest internal diameter machinable 60 mm  

Max cutting depth approx 170 mm  

Weight spindle head with drive motor 27 kg 60 lb  

Weight mounting bracket 13 kg 30 lb  

It should be noted that nonmetric values are approximations  

Machine and attachments Slotting head  

Main assemblies and controls  

Ram see page 7130  

Clamping screw for stroke adjustment see page 7130  

Clamping nut for slotting tool see page 7129  

Stroke adjustment see page 7130  

Clamping screws for pivoting about B axis see page 7131  

Stroke adjustment scale see page 7130  

Pivoting scale B axis see page 7131  

Technical data  

Stock No 2211 000100  

Max ram stroke 80 mm  

Stroke rates depending on transmission steps  

Pivoting range to right and left both ways 90  

Max slotting tool width 8 mm  

Weight 33 kg 75 lb  

It should be noted that nonmetric values are approximations  

Machine and attachments Precision boring head  

Main assemblies and controls  

Feed rate selector see pages 7136 7138  

Feed mode selector see page 7137  

Hand crank for manual fine feed see page 7139  

Hex socket for manual coarse feed see page 7139  

Clamping lever for boring spindle see page 7140  

Downfeed limit stop by scale see page 7140  

Downfeed limit stop by slip gauge blocks see page 7141  

Transport eyebolt see page 7135  

Pivoting scale B axis see page 7142  

Clamping screw for pivoting about B axis see page 7142  

Technical data  

Stock No 2021 000100  

Spindle taper ST 40  

Collet capacity 25 mm  

Boring spindle adjustment power and manual 100 mm  

Boring head pivoting range to right and left both ways 90  

Number of spindle speeds 18  

Speed range 50 to 2500 rpm  

Number of boring feeds 6  

Feed range to mm per rev  

Weight 61 kg 135 lb  

It should be noted that nonmetric values are approximations  

Machine and attachments Microdrilling attachment  

Main assemblies and controls  

Taper shank see page 7148  

Spindle clamping lever see page 7148  

Adjustable balancing weight for coarse adjustment of feed force see page 7150  

Clamping ring see page 7149  

Lever arm see page 7148  

Adjustable balancing weight for fine adjustment of feed force see page 7150  

Snap lock to arrest spindle in upper rest position see page 7148  

The micro drilling attachment is optionally available for the high speed vertical spindle head and the precision boring head  

Technical data  

Stock No 2023 000200  

Drill diameter weight feed to mm  

Drill diameter manual feed to mm  

Weight 2 kg 4 lb  

Delivery of Machine

The machine is bolted to the bottom panel of a transport crate. The machine is transported in a sturdy transport crate bolted to the bottom panel.

Please inspect the machine for damage during transit and check the completeness of accessories as specified in the delivery note.

Unscrew the machine from the bottom panel and lift it by means of a crane or forklift.

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Transport of Machine by Crane or Forklift

Machine Weight: Transport the machine carefully.

Version 1 with fixed angular table and digital position readout: 1450 kg (3200 lb)
Version 2 with digital position readout: 1280 kg (2820 lb)

Centre of Gravity Not in the Middle of the Crate
Ropes or lift forks must be applied as far to the outside as possible. Otherwise, there is a risk of tipping.

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Transport Without Packaging

Required:

1 transport rod 1 m x 50 mm

1 endless rope, 6 m

Minimum load capacity: 1600 kg (3500 lb)

Transport Equipment:

1 steel rod, 1 m x 50 mm

1 endless rope, 6 m

2 wooden spacer boards

Use handwheel to move table slide down until it rests on support props.

Cautiously remove plastic covers and insert transport rope through the opening in the machine frame. Then lift the machine carefully using the crane hook or forklift, ensuring that it is balanced.

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Transport Without Crate / In Crate

Balancing the Machine

If the machine tends to tip backward, move the headstock forward by means of the handwheel.

If the machine tends to tip forward, move the headstock backward by means of the handwheel.

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Transport in Crate

Required:

2 endless ropes, 9 m, minimum load capacity 900 kg (2000 lb)

2 wooden support props

Transport Equipment:

2 endless ropes, 9 m, min load capacity 900 kg (2000 lb)

2 wooden support props

Move the spindle head to the forward end position, then use the handwheel to move the table slide down until it rests on the support props.

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Transport in Crate

Position the vertical spindle head on the counter bearing and pivot it through 90 degrees. Bolt the machine to the bottom of the transport crate.

For transport of the crate by means of crane or forklift, use moisture-absorbing agents, anticorrosion grease, and suitable covers to protect the machine and attachments from moisture. Fit the transport crate securely.

Montage І Assembly

Assembly / Installation of Machine

For machining heavy, oversized workpieces, fasten the machine base to the floor with 4 M16 bolts as described in the provided installation instructions.

Dimensions in mm
For power connection, refer to the foundation plan.

Check whether the floor's load capacity is sufficient for the weight of the machine and the maximum permissible workpiece weight. The location should not be exposed to excessive temperature fluctuations or floor vibrations caused by neighboring machines.

If this is not possible, vibration-damping materials should be used, as described in the installation instructions.

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Assembly and Installation of Machine

Use a spirit level to align the machine in both directions. Tighten the clamping screws for the control console until the console is still movable but does not move away on its own.

Residues of anticorrosive agents on machine parts may harden and affect lubrication. Remove them using paraffin oil, kerosene, or cleaning oil.
NEVER USE AGGRESSIVE SOLVENTS like:

Trichloroethylene

Acetone
These will damage the paint.

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Assembly Power Connection

The electrical connection must be performed by a qualified professional. If the power supply voltage is 380 V, the connection is made directly to the control cabinet. For other voltages, use the transformer supplied with the machine, which is factory-set for your voltage.

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Power Connection (cont.)

Insert the power line through the opening in the control cabinet. Connect the phase wires L1, L2, and L3, and the green/yellow PE protective earth wire to the terminal strip as shown in the wiring diagram.

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Switching on the Machine

Turn on the machine using the main disconnect switch.
Set the spindle for clockwise rotation if viewed from above.
If the spindle rotates in the wrong direction, swap wires 1 and 2 on terminal strip X1.

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Power Connection (Alternate)

For voltages other than 380 V, connect the supply line to the transformer and the control cabinet as shown in the wiring diagram. Ensure the green/yellow PE protective earth wire is connected to the terminal strip X1.

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Mounting the Machine Lamp

Tighten the lamp holder into the vertical tube supports of the lamp. Screw the lamp holder into the spindle head and attach the lamp to the holder.

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Switching the Lamp On

The lamp should remain on when the button is released. If the lamp flickers, remove the cover and replace both fluorescent tubes. Press the lamp button for 1-2 seconds to switch it on.

Inbetriebnahme (Preparatory Operations)

Checking Oil Levels

Before the initial start-up, ensure the following reservoirs are checked and replenished if necessary:

Main transmission oil

Feedbox oil

Central lubrication system Also, ensure the coolant tank is filled. The quantity is approximately 12 liters (3 gallons).

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Checking Oil in Main Transmission

Check the sight glass on the spindle block.

The oil level should be up to the middle of the sight glass.

If it's not correct, replenish or drain the oil as needed (refer to page 8-9).

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Checking Oil in Feedbox

Check the sight glass on the feedbox.

The oil level should be up to the middle of the sight glass.

If the level is too low, replenish or drain the oil (refer to pages 8-7/8-8).

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Checking Oil in Centralized Lubrication System

Check the sight glass for the central lubrication system. The oil level should be above the middle of the sight glass.

If it's below that, replenish the oil (refer to page 8-11).

Operate the lubrication pump several times a day.

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Lubricating Handwheels

Use the LUB-Presse F60/SP (included with the machine) to lubricate the handwheels by applying several strokes of the lube gun (see page 8-2 for lubrication points).

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Lubricating Arbor Support Bearing

If the machine uses an arbor support, lubricate the bearing before use with the LUB-Presse 1331 (supplied with the machine). Apply several strokes of the lube gun (see page 8-2 for lubrication points).

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Operating the Machine

1. Switching the Machine On and Off

Main Disconnect Switch: This switch is used to turn the power supply to the machine on and off. It is located on the rear side of the control cabinet.

Locking the Main Disconnect Switch

In the "0" position, the main switch can be locked with up to three padlocks, preventing it from being operated.

Switching the Machine On

To turn on the machine, move the main disconnect switch from position 0 to position 1.

Switching the Machine Off

To turn off the machine, move the main disconnect switch from position 1 to position 0.

The effects of switching off:

The feed motor stops.

The cutter spindle stops with the brake applied.

The digital position display resets its current position.

Emergency Stop

The emergency stop (Not-Aus) has the same effect as switching off the main disconnect switch: it stops the feed motor and spindle while resetting the digital position display.

Emergency Stop (Not-Aus)

Pressing either emergency stop button will immediately stop the machine:

The feed motor stops.

The cutter spindle stops with the brake applied.

The digital position display resets its current position.

Restarting the machine after an emergency stop:

To restart, you must:

Re-enable the feed motor (see page 5-2).

Restart the spindle drive motor (see page 5-6).

Re-set the digital position display (see page 6-10).

Reset the emergency stop by turning the button clockwise.

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Cutter Spindle Operation

Spindle Rotation Direction:

Depending on the cutting tool, the spindle may need to rotate either clockwise or counterclockwise.

For right-hand cutting tools, use clockwise rotation.

For left-hand cutting tools, use counterclockwise rotation.

To select the rotation direction, use the selector switch:

Set to R for clockwise rotation.

Set to L for counterclockwise rotation.

Selecting Spindle Speed:

The spindle speed is selected using:

Speed selector dials on the main transmission.

Spindle On/Off buttons on the control console.

Use the DECKEL slide rule to determine the desired spindle speed (e.g., 630 rpm). Refer to page 5-9 for guidance on selecting speed.

Starting the Spindle:

Spindle brake must be applied before starting.

To start the spindle, select the desired rotation (clockwise or counterclockwise) and speed on the selector dials (pages 5-4, 5-5).

Press the Spindle On/Off button on the control console to start the spindle.

Spindle Brake Functionality:

The spindle will not start when the spindle brake is in the released condition. Ensure that the brake is properly engaged before attempting to start the spindle.

Speed Range Selection:

If the desired speed range is in the light-colored area of the outer speed selector dial, press Spindle On/Off button I.

If the desired speed range is in the dark-colored area of the outer dial, press Spindle On/Off button II.

This section covers basic operations for ensuring the proper function of the spindle and its speed selection, along with safety features like the emergency stop and spindle brake.

Spindel
Operating the machíne 2. Cutter spindle 
Ѕtopping the cutter spíndle
Operate Spíndle stop button.
If the spindle ís to coastIf spindle ís to be without brake: braked: release spindle brake on apply spindle brake on control console. control console.
Changíng the speed range І
Changing from speed range , I to range II is only permissible after stopping the spindle.
Spindel wieder einschalten
Stop spindle see above .
Select new speed range p 5-5 and restart the spindle p 5-6 .
Spindel Operating the machine 2. Cutter spindle 

DECKEL Slide Rule for Spindle Speed Calculation

The DECKEL slide rule is used to calculate the required spindle speed based on the following factors:

Cutter diameter

Material of the cutter

Material of the workpiece

Example:

Tool: Plain milling cutter, 80 mm diameter, HSS (High-Speed Steel)

Workpiece material: Carbon steel

Cutting conditions: Coolant required (soluble oil)

The slide rule helps determine the appropriate spindle speed for different materials and tool sizes.

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Mounting the Cutting Tool

Vertical Spindle (Senkrecht-Frässpindel):

• Remove the cap from the vertical spindle head.
• Clean the taper sleeve in the vertical spindle.
• Insert the tool into the taper sleeve and ensure the driver keys engage the keyways.
• Tighten the tool with the drawbar using a 10 mm socket wrench.
• Refit the cap.

Note: If the vertical spindle is not in use, protect it by inserting a protective plug to avoid contamination.

Horizontal Spindle (Waagrecht-Frässpindel):

• Clean the taper sleeve in the horizontal spindle.
• Insert the tool shank into the taper sleeve and ensure the driver keys engage the keyways.
• Tighten the tool with the drawbar using a 10 mm socket wrench.

Note: If the horizontal spindle is not in use, insert a protective plug to keep it clean.

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Feed Rate and Cutting Direction

Arbor Support Bearing (Gegenlager):

When working with a cutter arbor, the arbor support bearing must be mounted.

The maximal permissible spindle speed when working with the arbor support bearing is 1000 rpm.

Roughing Feed Direction (Schruppen):

Conventional milling (Gegenlauf) is required for roughing, especially with large cutting depths and cutter diameters greater than 40 mm.

Conventional Milling:

In conventional milling, the feed motion moves against the cutter's rotation, which is necessary for certain cutting conditions such as large depths of cut.

Climb Milling (Gleíchlauf-Fräsen):

In climb milling, the feed direction and cutter rotation are the same, leading to a more efficient cutting process for smaller depths of cut and diameters less than 40 mm.

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Manual Feed Adjustment with Handwheels

X, Y, Z axes can be moved manually using the handwheels.

X-axis: 4 mm per revolution.

Y-axis: 2.5 mm per revolution.

Z-axis: 2.5 mm per revolution.

The position of the slides can be read off:

X-axis: Use the scale on the handwheel or the X display on the digital position indicator.

Y-axis: Use the scale on the handwheel or the Y display on the digital position indicator.

Headstock Adjustment

Release the axis clamp, pull out the handwheel, and turn it to adjust the headstock position.

Counterclockwise rotation: Moves the headstock forward.

Clockwise rotation: Moves the headstock backward.

Here is the corrected version of the text:

Operating the machine 4. Feed rate Clockwise rotation: table slide up. Counterclockwise rotation: table slide down. The vertical traverse of the table slide can be read off from the Z display of the digital position readout and from the scale on the handwheel with adjustable pointer.

Feed rate - DECKEL slide rule Workpiece material: unalloyed steel St 70-2 with a minimum tensile strength of 700 N/mm². Tool: Face milling cutter Ø 80 mm Material: HSS Number of teeth: 10 The DECKEL slide rule can be used to calculate the required feed rate. Data required:

material of workpiece

cutter diameter

material of cutter

number of teeth in cutter

speed of cutter.

Example 1: Workpiece: carbon steel St 70-2, tensile strength 700 N/mm². Cutter: face milling cutter Ø 80 mm, HSS, 10 teeth. Required feed per cutter tooth (sz) is 0.16 mm.

Feed per cutter tooth (sz) = 0.16 mm Spindle speed n = 63 rpm.

The feed rate is then calculated as: Feed rate (u) = 100 mm/min.

Power requirement - DECKEL slide rule The DECKEL slide rule can be used for checking the power required for a cutting operation, in order to prevent overloading of the machine. Data required:

feed rate

depth of cut

width of cut

power rating of machine.

Example: Feed rate u = 100 mm/min Depth of cut = 16 mm Width of cut = 32 mm Power rating of machine: 4 kW Motor power required: 2.5 kW.

Selecting the feed rate The feed rate is selected by means of selector dials on the feedbox or by pressing the "Feed on" button on the control console.

Using DECKEL slide rule, you can find the desired feed rate by checking the feed rate on the selector dial.

Once the desired feed rate is shown on the dial, rotate the upper and lower dials to the correct position to ensure that the correct feed rate is selected.

Starting/stopping the feed motor To start the feed motor, select the feed rate on the selector dials. To stop the feed motor, press the "Feed stop" button.

Rapid traverse Press the "Rapid traverse" button to engage rapid movement.

Headstock power feed Release the axis clamp, start the feed motor, and engage the feed lever.

At the end of the feed range, the headstock will trip one of the limit stops: Feed lever to the left: headstock moves forward. Feed lever to the right: headstock moves backward.

Table slide power feed vertical Release the axis clamp, start the feed motor, and engage the feed lever.

At the end of the feed range, the table slide will trip one of the limit stops: Feed lever towards table slide: table moves down. Feed lever away from table slide: table moves up.

Table slide power feed horizontal Release the axis clamp, start the feed motor, and engage the feed lever.

At the end of the feed range, the table slide will trip one of the limit stops: Feed lever towards operator: table moves towards the operator. Feed lever away from operator: table moves away from the operator.

Vertical spindle head pivoting The vertical spindle head can be tilted to any angular position. The zero position is controlled by an index and can be read off from a scale.

Typical applications Milling of surfaces that are not parallel to the clamping surface. Mounting of attachments can be found on pages 5-42 and 5-43.

Here is the corrected version of the text:

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Operating the machine 5. Vertical spindle head

Setting the vertical spindle head to zero position
Release clamping screws. Swing out index block. Move spindle head to zero position on scale.
Swing in index block. Move index block into contact with surface of register pin. Retighten clamping screws.
Swing out index block.

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Operating the machine 5. Vertical spindle head

Pivoting the vertical spindle head to angular positions
Release clamping screws, swing out index block. Tilt spindle head coarsely to desired angular position, using the scale.
Retighten clamping screws finger-tight. Mount centring tester or test arbor on cutter spindle (see page 5-12).
Release spindle brake.
Correct the spindle head position if required, using test arbor or gauge angle by air gap method or precision angle gauge in 180° opposed positions.

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Positioning the vertical spindle head for angular holes

Retighten clamping screws.
Either:

Use microscope, sight workpiece edge, and move to position of angular hole.
Or:

Position the spindle head, using test ball and centring tester, and move to position of angular hole.

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Operating the machine 5. Vertical spindle head

Vertical spindle axial adjustment
The vertical spindle is axially adjustable within a range of 90 mm. The length of axial travel is adjustable by means of a drilling depth stop.

Typical applications of axially adjustable spindle

Drilling operations as on a drill press.

Upon tilting spindle head: drilling operations on angular surfaces.

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Operating the machine 5. Vertical spindle head

Advancing the vertical spindle

Release spindle clamp.
Either:

Advance spindle manually by turning knob on spring barrel.
Or:

Advance spindle by means of tool (10 mm) applied to hex socket.
Unless clamped, the spindle will always move back to starting position.
Reclamp spindle.

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Operating the machine 5. Vertical spindle head

Setting the drilling depth stop
Remove spindle cap. Advance spindle to desired depth (see page 5-37).
Release hex socket screw (4 mm) on depth stop.
Move drilling depth stop all the way down.
Retighten screw.

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Operating the machine 5. Vertical spindle head

Adjusting the vertical spindle head
The vertical spindle head is adjustable to four positions: two operating positions and two rest positions.

Front operating position: Marked by arrow.
Rear operating position: Marked by arrow.

In the two operating positions, the drive gears for the vertical spindle head are in engagement.
Lifting magnet is energized: the spindle head is included in the lubrication circuit.

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Operating the machine 5. Vertical spindle head

Rest positions

Front rest position: For use of arbor support bearing.
Rear rest position: For mounting attachments and horizontal milling without arbor support bearing.

In the two rest positions, the drive gears for the vertical spindle head are disengaged.
Lifting magnet is de-energized: the spindle head is not included in the lubrication circuit.

Here's the corrected version of the text:

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Operating the machine 5. Vertical spindle head

Moving spindle head to front or rear operating position
When moving the spindle head into operating position from one of the two rest positions, the drive gears will engage again.
To facilitate gear engagement:
Release clamping screws K1 and K2, SW 10. Move vertical spindle head to the desired operating position.
Slightly move vertical spindle back and forth by hand. Align the two arrow marks K1 and K2 accurately.
Never move the spindle head forward beyond the position marked by the arrows.
Clamping screw K3 should only be used for attachments.

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Operating the machine 5. Vertical spindle head

Moving spindle head to rear rest position
Tilt the spindle head to position 97 (see page 5-34).
Release clamping screws K1 and K2, SW 10.
Move spindle head back up to stop.
Either:

Fit the chip guard.

Slide the chip guard underneath the spindle head and mount attachments.

Retighten clamping screws K1 and K3.

Operating the machine 5. Vertical spindle head

Moving spindle head to front rest position (arbor support bearing)
Tilt the spindle head to 90° position (see page 5-34).
Release clamping screws K1 and K2, SW 10.
Move the spindle head forward up to the stop.

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Operating the machine 5. Vertical spindle head

After inserting the cutter arbor (see page 5-13), the arbor support bearing can be mounted.
Maximum permissible spindle speed when using the arbor support bearing: 1000 rpm.
Proceed as follows:

Mount the arbor support bearing on the guideway and secure it with clamping screw SW 8.

Attach the cap.
Lubricate the arbor support bearing (see page 4-3).

Here is the corrected version of the text:

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Operating the machine 6. Coolant
Coolant circuit
The coolant is drawn from the coolant tank in the machine base by the coolant pump and pumped through the coolant lines to the workpiece.
Note:
Refer to the guidelines for coolant selection on page 8-14.

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Filling the coolant reservoir
Fill the coolant reservoir (see page 8-12).
Observe instructions on coolant selection (page 8-13).

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Mounting the coolant line
The coolant line can be attached to the left or right side of the headstock.
Fit the support base for the coolant line holder on the headstock as required and clamp it.

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Operating the machine 6. Coolant
Starting the coolant supply
Switch on the coolant on the control console.
Open the nozzle at the end of the coolant line.

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Digital position readout

Front side
a. Actual-value/input display for the X-, Y-, and Z-axes
b. Axis keys with LEDs for the X-, Y-, and Z-axes
c. Numerical keyboard
d. Input key (ENT key)
e. Cancel input key (CE key)
f. Metric/inch selector (INCH key) with LED
g. Reference point key (REF key) with LED
h. Absolute/incremental selector key with LED
i. Plus/minus selector sign key
j. Decimal point key
k. Power switch
l. Voltage selector with power fuse
m. Spare fuse

Rear side
a. Actual-value/input display for the X/Y/Z axes
b. Axis keys and LEDs for the X/Y/Z axes
c. Numerical keyboard
d. Input key (ENT key)
e. Cancel input key (CE key)
f. Metric/inch selector (INCH key) with LED
g. Reference point key (REF key) with LED
h. Absolute/incremental selector key with LED
i. Plus/minus selector sign key
j. Decimal point key
k. Power switch
l. Voltage selector with power fuse
m. Spare fuse

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General information
The digital linear measuring system comprises the following parts:

A glass scale for each machine slide;

A scanning head mounted on the machine slide for each glass scale;

A digital position readout unit on the control console.

The pulses received from the scanning heads are processed in the digital position readout unit.

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Digital position readout

The digital position readout shows the current position of the machine slide, which is the distance traveled by the slide. The length of traverse is either added to or subtracted from the value displayed, depending on the direction of the slide motion.

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Switching the unit on
Switch on the power supply at the voltage selector.
Check that all axis displays show zero and verify the correct voltage setting.

Here’s the corrected version of your text:

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Digital position readout
Machine axes movements

Table slide longitudinal motions
When the table moves away from the operator, the value displayed in the X-axis increases.
When the table moves towards the operator, the value displayed in the X-axis decreases.

Headstock transverse motions
When the headstock moves backwards, the Y-axis value increases.
When the headstock moves forward, the Y-axis value decreases.

Table slide vertical motions
When the table moves up, the Z-axis value increases.
When the table moves down, the Z-axis value decreases.

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Functional test
A functional test is required:

After installing the machine.

When the machine has not been in use for a long time.

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Performing the test
Switch on the digital readout unit (see page 6-2).
Move each machine slide to about the middle position and check whether the associated position readout changes accordingly.

Press the reference point key (REF key). The LED will light up, and the decimal points on the display will start flashing.
The reference points will then be passed, and the displays will show negative values.

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Completing the functional test
Press the reference point key again: The LED goes out.
Move past the reference points again: The readouts will show positive values.
Press the reference point key again: The LED will light up again.
This completes the functional test.

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Reference point
Each position of a machine slide can be assigned any numerical value on the digital position readout. Therefore, it is not possible to determine the actual position of the slide just by the displayed value.

For this reason, fixed index points are marked on the glass scales, which the position readout unit will always recognize.
These points are called reference points, and they are located approximately 35 mm from the ends of the travel range in each axis.

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Moving past reference points
After switching on, each machine slide must be moved past its reference point once. If a zero point is set, it will remain stored when the machine is switched off.

To perform this:

Move the machine slide to about the middle of its travel range.

Press the reference point key (REF key). The LED will light up and the decimal points will begin flashing.

Here's the revised version of your text with corrections:

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Digital Position Readout

When moving past reference points...
Move to the end-of-range points at rapid traverse (see page 6-7). The decimal points stop flashing, and the digital position readout remains the same. The axis counters begin counting from that point onward.

Press the REF key to deactivate the LED. You can now proceed with all work steps.

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Entering a value
You can enter values for the individual axes using the keyboard of the digital position readout unit.
To enter the desired value, press the axis key for the desired machine axis (e.g., X-axis). The LED next to the axis key will light up.

To change the sign of the value, use the plus/minus selector.

To enter a decimal point, use the decimal point key.

To cancel a value, use the CE (Cancel) key.

When you enter a value, it will appear on the left side of the display. After pressing the ENT (Enter) key, the value will appear on the right side of the display, and the axis LED will remain lit.

Setting the readout unit
The positions of the machine slides are not permanently associated with specific values on the digital position readout. This allows any value to be assigned to any slide position, including:

Setting a zero point (see page 6-11).

Setting a datum point (see page 6-11).

Zero set
Often, a specific point on the workpiece is selected as the zero point. From this reference, all other positions are measured.

Move to the position to be used as the zero point.

Enter zero in all axes (see page 6-9).

Setting a datum point
If you wish to proceed with your work from a specific reference point on the workpiece, you can set it as the datum point.

Move to the position to be used as the datum point.

Enter the value to be assigned to the datum point in all machine axes (see page 6-9).

Refinding a zero point or datum point
After the machine is switched off or in the case of a power failure, the zero point or datum point remains stored in the digital position readout. To find it again after the machine is powered back on:

Move past the reference points in each axis (see page 6-7).

When the axis counters start counting, they will show the distance from the last stored zero or datum point to the reference point.

You can now proceed with your work using the last stored zero or datum point.

Absolute/Incremental display selector
You can choose between two modes of display:

Absolute display: All values refer to a fixed zero point.

Incremental display: The zero point moves from one position to the next as you move.

To switch to incremental mode, press the incremental key. The LED will light up. If it's turned off, the machine uses the absolute mode.

Here is the revised version of the text with improvements for clarity and flow:

Digital Position Readout

Move to First Operating Position and Perform Cutting
Set this position as the new zero or datum point (see page 6-11). Move to the first operating position and begin the cutting operation.

Move to Next Position and Proceed with Cutting
Proceed in the same manner, setting each subsequent position as a new zero or datum point (see page 6-11).

Incremental Key Press
Press the incremental key: the LED will go out. The position values displayed will now refer to the point that was set before the incremental key was pressed.

Example
The workpiece shown above is to be machined.

Move to the lower-left corner of the workpiece.

Set zero point (see page 6-11).

Press Incremental Key
If the readout does not show zero, set all axes to zero (see page 6-9).
Move to position X = 10, Y = 20 and drill hole at the lower left.

Set Actual Position as New Zero Point
Move to position X = 10, Y = 10. Drill hole in the middle.

Move to Upper Right and Perform Cutting
Move to position X = 10, Y = 10 again. Press the incremental key again: the LED will go out. The readout will refer back to the zero point that was set before the incremental key was pressed. Drill hole at the upper right.

Metric/Inch Selector
You can toggle between metric (mm) and inch displays:

INCH Key Off: Display in millimeters (LED not illuminated).

INCH Key On: Display in inches (LED illuminated).

Setting Display Accuracy
You can choose between two accuracy settings:

Fine: For precise measurements (0).

Coarse: For less detailed measurements (1).

Press the axis key for the desired axis and the input key (CE) simultaneously, then press the ENT key to enter the accuracy setting.

Setting the Counting Direction
The counting direction is factory-set to correspond to the scales on the machine slides (see page 6-3). You can change the counting direction if necessary:

Press the axis key for the desired axis and the input key (CE) simultaneously.

Use the plus/minus key to toggle between counting directions (0 or 1).

Press the ENT key to confirm.

Use of Attachments: Fixed Angular Table

The fixed angular table is provided with the FP4M machine for simple operations and heavy workpieces.

The fixed angular table can be retrofitted to other machine versions.

Mounting the Table on the Machine

Lift the table by crane using a chain with special T-slot blocks.

Fit the two central T-slot bolts into the second T-slot of the table slide.

Securing the Table

To secure the table, use nuts and six additional T-slot bolts. Attach the table to the table slide so that the T-slot blocks of the table engage the T-slots of the slide.

Use of Attachments 2: Universal Table

Application

The universal table with digital position readout is designed for:

All-round machining of workpieces in a single setup.

Machining workpieces in angular positions.

Milling of radii.

Functionality

The table can be swiveled through 360° around the C-axis when in horizontal position. The angular position is displayed on a digital position readout unit.

The 0 positions are marked by built-in dial indicators for quick and accurate setup.

In addition, the table can pivot around the transverse B-axis by applying a ratchet tool to the table screw.

Mounting the Table on the Machine

Lift the table by crane and attach a chain to the table using special T-slot blocks.

Fit the central clamping bolt for the clamping lever into the upper T-slot of the table slide.

Securing the Table

Insert T-slot bolts into the T-slots.

Secure the table using six nuts. Retighten the nut on the clamping lever to ensure it is properly engaged.

Connecting the Digital Position Readout

For connection details, refer to page 7-13.

Tilting the Table about Axis A

To tilt the table around the longitudinal A-axis:

Release the clamping screws on both sides of the table.

Use a ratchet tool to adjust the position by turning the table screw.

Important: Due to the backlash in the spindle, always move to the final position in an upward direction.

Set the desired angle using the scale and confirm accuracy with the dial indicator and precision angle gauge if needed.

Setting the 0 Position

The 0 position is marked by the dial indicator. It is achieved when the dial reads zero (see page 7-11). Once reached, retighten the clamping screws.

Pivoting the Table about Axis B

To pivot the table around the transverse B-axis:

Release the clamping lever and screws on each side.

Use a ratchet tool to adjust the desired angle, setting it with the scale.

Again, confirm accuracy using the dial indicator, straightedge, and precision angle gauge if required.

The 0 position is set when the dial indicator reads zero.

Once achieved, retighten the clamping screws.

Rotating the Table about Axis C

To rotate the table around the vertical C-axis:

Release the four clamping nuts.

Rotate the table by hand using the handwheel.

Here's a more readable version of the text with clearer formatting:

Positioning and Indexing Operations

The correct position is confirmed when the dial indicator reads zero (refer to page 7-11).

Use the digital position readout unit for precise positioning and indexing operations (pages 7-13 to 7-24).

Zeroing the Dial Indicator in A, B, or C Axis

The dial indicators for the A, B, and C axes are factory-adjusted. If any dial indicator gets misadjusted during operation, follow these steps:

Remove the Dial Indicator from its mounting hole.

Use a straightedge and dial indicator to set the table to the zero position along the concerned axis.

Reinstalling the Dial Indicator:

Insert the dial indicator back into the mounting hole.

Release the knurled screw and adjust the large hand’s scale to zero.

Tighten the knurled screw, ensuring the movement of the indicator is not obstructed.

Adjusting the Table C Axis

Set the vertical spindle to the upright position (refer to page 5-33).

Mount a centering tester and remove the protective plug from the table’s center recess.

Adjust the table by gauging the center recess with the feeler gauge.

Selecting the Handwheel Reduction Ratio

Three reduction ratios are available for the handwheel:

For each full rotation of the table, turn the handwheel 60, 120, or 240 times, depending on the selected ratio.

To select the reduction ratio:

Pull out the knob and set it to the desired position.

Ensure the symbol for the selected ratio faces upwards.

Digital Position Readout Unit

The digital position readout for the universal table works similarly to the position readout for the machine slides (see Chapter 6). However, instead of displaying linear position values, it shows angular positions.

Key Components:

Angular Position Display (a)

Reference Point Indication (b)

Keyboard Display (c)

SET Key (d)

Increment Key (e)

Parameter Key (f)

Numerical Keyboard (g)

Sign Key (h)

Delta Key (i)

Reference Point Key (j)

Display Selector (k)

Accuracy Selector (m)

Range Selector (n)

Indexing Key (o)

Delete Key (p)

Mounting the Digital Readout Unit

The digital position readout unit for the universal table is mounted on top of the existing digital position readout unit of the FP4M machine.

Follow the mounting instructions, using the provided fixtures, to securely install the readout unit.

Switching On the Readout Unit

Check that the voltage selector is set to the correct power supply voltage.

Connect the readout unit to the control cabinet using the supplied power cable.

Turn the unit on using the ON/OFF switch.

Finding the Reference Point

The universal table has a fixed reference point that must be traversed once after powering on the readout unit.

Set the readout unit to zero (see page 7-17).

Press the REF key: The reference point indicator will light up.

Move the table until the indicator goes off and the display starts counting.

The table has now passed the reference point. Move it back until the readout shows zero, confirming the position. This can be marked on the table.

Zeroing the Angle Readout

The angle readout unit can be set to zero from any position on the table.

Move the table to the desired position.

Press the DELETE key on the display panel to set the value to zero.

The current position is now set to 0 degrees. Note that this position cannot be recalled after a power-off unless stored as a datum point (see page 7-18).

To store the zero position, press the SET key. This ensures that the angle display is updated with the value of zero.

 

Setting Datum Points

To easily return to certain table positions, you can mark them as datum points. However, before setting any datum points, the table must first be moved past the reference point after switching on the display unit (see page 7-16).

Setting a Datum Point:

Move the table using the handwheel to the desired position.

Press the Datum Point Key to assign the position as a datum point.

Use the numerical keyboard to enter a desired value if different from 0. Entering 0 means the current table position is marked as the datum point.

Press the SET key: The value you entered will be transferred to the readout unit and assigned to the datum point.

Finding a Datum Point Again

Once a datum point is set, it can be found again at any time, even after the machine has been powered off. To do this:

Press the Datum Point Key that corresponds to the stored point.

Press the REF key: The reference point indication lamp will light up.

Move the table using the hand crank until the reference point indication lamp goes out. The readout will start counting.

The readout shows the angle between the current table position and the datum point.

Move the table until the readout shows zero: The table is now at the datum point.

Using the Delta Key

The Delta Key (Δ) allows for positioning by moving the table towards zero.

When the Delta key is activated, the angle between the current table position and the desired position is displayed.

Move the table to the point from where the desired angle should be covered.

Press the Delta key: The readout will show the angle from that position towards zero.

Press the SET key: The entered value will be stored in the readout, and the table will adjust accordingly.

Using the Incremental Key

The Incremental Key (I) allows for repetitive positioning by the same angle increment.

You can move the table step by step in the same angle increment.

This is useful for fine-tuned adjustments and moving the table in consistent small steps.

Here’s a clearer version of the provided text, organized for better understanding:

Incremental Key (I)

The Incremental Key (I) allows the table to move in repeated angular increments.

Press the I key after entering the desired angle.

The table will move by that angle for the first time.

Press the I key again: The same angle increment will be repeated.

The value will appear again in the readout.

Move the table until the readout shows zero, indicating the angle has been covered.

The I key can be pressed any number of times to repeat the angle increment.

Indexing Key

The Indexing Key is used to calculate the angular increment required to divide a full circle into equal parts.

Use the numerical keyboard to enter the number of divisions, for example, 16.

Maximum value: 359 (no fractional values allowed).

Press the Indexing Key to calculate and display the angle for each division.

For example, 360° ÷ 16 = 22.5°.

You can then use the SET key or I key to transfer the calculated value to the readout and start positioning the table.

Display Selector Key

The Display Selector Key allows you to choose between two types of angular display:

Decimal Display: The angle is shown with three or four decimal places.

Degree, Minute, Second Display: The angle is shown with degrees, minutes, and seconds (up to three digits for degrees, two digits for minutes and seconds).

Accuracy Selector Key

The Accuracy Selector Key provides two options for angular display accuracy:

Position 1: The angle is rounded to the nearest second of arc.

Position 5: The angle is rounded to the nearest five seconds of arc.

Range Selector Key

The Range Selector Key allows you to switch between two angular ranges:

ABS (Absolute) Position: Angles are counted from 0° to 360° (or from 0° to 359°).

Degrees +/- Position: Angles are counted from 0° to 360°, or 180°, and then counted back.

Eliminating Worm Bearing End Play

To eliminate end play in the worm bearing:

Tilt the table about the A axis, approximately 15° away from the machine.

Remove the 6 mounting screws from underneath the rear side of the table.

Take off the table top.

Remove the retaining screws and use a ring nut to eliminate the end play.

Refit the retaining screws and the table top.

Note: Be careful not to damage the O-ring during this process.

Eliminating Backlash in Worm Gearing

To eliminate backlash in the worm gearing:

Tilt the table about 15° away from the machine.

Remove the 6 mounting screws and take off the table top.

Insert two screws to adjust the backlash evenly.

Refit the table top once the adjustment is complete.

Weekly Maintenance

Check the oil level in the reduction gearing and worm gearing sight glasses. Ensure they are at the correct levels.

Annual Maintenance

Change the oil in the reduction gearing and worm gearing (use CLP 46 for reduction gearing, and CGLP 220 for worm gearing).

Lubricate the table top bearing with the appropriate oil (use CGLP 220).

Check the oil level in the sight glasses.

Pivotable Swivel Table: Application and Function

The pivotable swivel table is used for all-around machining of workpieces in a single setup.

It can also be used for machining workpieces in angular positions or tilted orientations, such as milling radii.

The table top can be manually rotated 360° about the C axis in the horizontal position, allowing for versatile operations.

The provided text describes various functions and procedures for using different attachments on a machine, particularly focusing on the "Pivotable Swivel Table" and its related adjustments and operations. Here's a breakdown of some of the key points:

Mounting the Pivotable Swivel Table:

Mounting with T-slot Bolts:

Use a crane to lift the table and attach it using T-slot blocks and bolts.

Ensure the bolts are securely fixed with nuts.

Tilting the Table About Axis A:

Tilting Procedure:

Release 6 clamping screws and adjust the table along the longitudinal axis (A-axis) using a ratchet tool.

Always move the table upwards to avoid backlash issues in the table screw.

Set the desired angle using a scale, and fine-tune the position with a dial indicator and precision angle gauge.

Pivoting the Table About Axis B:

Pivoting Around the B-axis:

Similar to Axis A, release 5 clamping screws and use a ratchet tool to pivot the table.

Adjust the angle using the setting scale, and ensure it is precise with a dial indicator.

Swivelling Around Axis C:

Swivelling the Table:

Release 4 clamping screws (A) and 2 clamping screws (B) to drop the table slightly downwards.

Manually rotate the table to set the desired angle according to the scale.

Indexing and Positioning:

Direct Indexing:

The table can be easily adjusted to four 90° positions using an index pin for quick reference.

Adjust the table top and tighten the clamping screws to ensure the correct positioning.

Readjusting the Index Pin Guide:

Adjusting the Guide:

If necessary, check the table position and readjust the guide by turning the eccentric bolts with a hex socket key.

Use of the Pivotable Circular Table:

Functionality:

The pivotable circular table can be used for 360° rotation around the C-axis and can be tilted around the A and B axes for various machining tasks.

It is suitable for all-round machining, indexing operations, and machining angular positions.

This section of the text explains the operation of a Pivotable Circular Table and its key features for tilting, swivelling, and engaging/disengaging the worm drive. Here's an overview of the steps involved:

Mounting the Pivotable Circular Table:

Mounting Procedure:

Use a crane to lift the table, attaching it diagonally with a chain and T-slot blocks.

Secure the table to the machine using 8 T-slot bolts.

Tilting the Table About Axis A:

Tilting Around Axis A:

Release 6 clamping screws and tilt the table along the longitudinal axis (A-axis) using a ratchet tool.

Due to backlash in the spindle, always move the table upwards when adjusting the angle.

Set the desired angle using a scale, and fine-tune it with a dial indicator or precision angle gauge.

Pivoting the Table About Axis B:

Pivoting Around Axis B:

Release clamping screws and pivot the table by applying a ratchet tool.

Adjust the angle with a setting scale, and confirm it using a dial indicator or a precision angle gauge.

Engaging and Disengaging the Worm:

Worm Drive Mechanism:

The worm drive is used to rotate the table top with a hand crank when engaged.

When disengaged, the table can be rotated freely by hand.

To engage the worm, release the clamp, engage the indexing unit, and rotate it cautiously to the right.

For disengaging, release clamp A, lock clamp B, and turn the unit to the left.

Adjusting the Worm Shaft:

Slightly move the worm shaft back and forth with the crank to facilitate smooth engagement and disengagement.

Swivelling the Table About Axis C:

Swivelling Around Axis C:

Direct Indexing: You can directly set the table to a desired position using the setting scale.

Indirect Indexing: If required, you can also perform indirect indexing using the setting scale, a hand crank, or perforated index plates.

Direct Indexing by Setting Scale:

Direct Indexing:

When the worm is engaged, rotate the table with the hand crank. When disengaged, the table top can be rotated by hand.

The pointer on the setting scale can be adjusted within a range of 5° for precise positioning.

Indirect Indexing by Setting Scale:

Indirect Indexing:

Engage the worm drive for indirect indexing (similar to direct indexing).

Set up the workpiece with the index pin disengaged and clamp the table using the two clamping levers.

General Notes:

These processes provide versatile control over the positioning of the pivotable circular table for precise machining tasks. The engagement of the worm drive allows for controlled, accurate indexing, while disengagement offers more flexibility for freehand rotation.

This section further expands on the Pivotable Circular Table and the Circular Table attachments, describing in detail their functions, mounting, and usage for precision machining, including both direct and indirect indexing. Here's a summary of the information:

Adjusting the Index Pin and Index Plate:

Register Pin Adjustment:

If the index pin doesn't align with a hole in the index plate, the plate should be rotated until the pin snaps into position.

Once aligned, tighten the clamps to secure the pin and the plate.

Direct Indexing Using the Setting Scale:

Setting the Table Position:

The scale can be set to the desired position and locked in place using the clamps.

Worm Gear Reduction: The worm gear has a reduction ratio of 90:1. This means 90 full crank turns are required to rotate the table by 1 full revolution.

Move the table according to the scale and tighten the clamps to fix its position.

Indirect Indexing with Perforated Index Plates:

Indirect Indexing:

The procedure for indirect indexing using perforated index plates is similar to the process used with the index head (refer to pages 7-75 to 7-81).

Worm Gear Ratio for Indexing: The crank turns 90 times for a full rotation of the table.

Eliminating Backlash in the Worm Gear:

Adjusting Backlash:

To reduce backlash in the worm gear, a hex socket screw can be removed, or shims can be inserted.

If necessary, the procedure should be repeated until the desired backlash is eliminated.

After adjustments, the worm should be engaged and the backlash verified.

Lubrication and Maintenance:

Lubrication:

For continuous operation, the table's bearing should be lubricated weekly (or daily under heavy loads) with an oil gun applied to the nipple.

Use CLP 46 ISO VG 46 transmission oil for proper lubrication.

Mounting the Circular Table:

Mounting on Machine:

Mount the adapter plate on the fixed angular table.

Then, secure the circular table to the adapter plate.

Engaging and Disengaging the Worm:

Worm Drive Engagement:

When the worm is engaged, the table rotates using the crank.

When disengaged, the table can be freely rotated by hand.

Disengagement Process: To disengage, release the clamp and rotate the index plate and crank to the right.

Direct Indexing with the Register Pin:

Using the Register Pin for Direct Indexing:

The table has a 24-position index plate that allows precise indexing in 15° increments (total of 360°).

To use the register pin, slightly move the table to align the pin, lock it into place, and tighten the table clamps.

Indirect Indexing with Perforated Plates (continued):

Indirect Indexing with Perforated Index Plates:

This process is similar to direct indexing but uses perforated index plates for finer control. The crank has a reduction ratio of 90:1, which means multiple crank turns are needed for a single revolution of the table.

Important Notes:

Reduction Ratio: The crank's reduction ratio of 90:1 means 90 full turns of the crank are needed for one full rotation of the table, a key detail for precise adjustments.

 

Use of attachments 5. Circular table

Indexing chart for circular table

The circular table can be equipped with a supplementary indexing device. It enables indirect indexing according to the angular scale.

1 full turn of scale: 40
1 division on scale: 1
1 second of arc.

 of attachments 5. Circular table

Indirect indexing with supplementary indexing device

The circular table can be equipped with a supplementary indexing device. It enables indirect indexing according to the angular scale.

To mount supplementary indexing device:
Remove crank, sector arms, and index plate.
Then fit setting scale, index plate, lock ring, and handwheel.

Release lock ring and set scale to desired value.
Index workpiece by setting scale and clamp table.

Eliminating backlash in worm gearing

Remove hex socket screw.
Grind off a few hundredths of a mm about 1/1000 from the end face of screw.
Refit screw.
Re-engage worm and check backlash.

Use of attachments 5. Circular table

Lubrication and maintenance

Lubricate table daily while in use.

Remove screw.
Lubricate table top bearing, then refit screw.
For table of lubricants, see page 8-1. Transmission oil CLP 46 ISO VG 46.

Use of attachments 6. Index head

Application

Index head with overarm and tailstock
For high-accuracy indexing operations.

A drawbar for mounting collets is supplied with the attachment.

Use of attachments 6. Index head

Function

The index head permits:
Direct indexing with register pin
Indirect indexing with index plates, by setting scale.

It can be used with and without an overarm.

Work locating equipment includes collets, and various other chucks, a face plate, and a compound chuck.

Use of attachments 6. Index head

Mounting the index head on the machine

Insert 2 T-slot bolts into T-slots of table slide.
Insert index head into T-slots of table slide.
Secure index head with 4 T-slot bolts.

Use of attachments 6. Index head

Mounting of clamping fixtures

Mount clamping fixture required.
Tighten 4 clamping screws uniformly, finger-tight.
Then tighten 4 clamping screws firmly.

Use of attachments 6. Index head

Tilting about A axis

Release clamping nuts.
Set to desired angular position, using scale.
Fine-adjust by means of test arbor, dial indicator, and precision angle gauge if required.
Retighten clamping nuts.

Use of attachments 6. Index head

Pivoting about B axis

Release clamping nuts.
Set to desired angular position, using scale.
Fine-adjust by means of test arbor, dial indicator, and precision angle gauge if required.
Retighten clamping nuts.

Use of attachments 6. Index head

Mounting the overarm

Release clamping screws.
Remove cover.
Attach overarm.
Retighten clamping screws.
Fit tailstock and secure by means of screw.

Use of attachments 6. Index head

Engaging and disengaging the index head worm

With the worm engaged, the index head spindle can be rotated by means of the crank; with the worm disengaged, the spindle can be rotated by hand.

Release clamp 1 and apply clamp 2.
To engage worm, move indexing unit to the right up to stop.
Move worm shaft slightly back and forth by means of crank to facilitate engagement.
Retighten clamp 1.

To disengage worm, turn index plate and crank to the left up to stop.

Use of attachments 6. Index head

Clamping the index head spindle

Lock index head spindle by means of clamp.
Always clamp firmly for heavy cuts.

Use of attachments 6. Index head

Direct indexing with register pin

In direct indexing operations with register pin, the workpiece can be indexed in increments of 15 or any multiple thereof.

Release 4 clamping screws.
Engage register plate in desired position.
Retighten 4 screws.
Adjust workpiece by means of crank.

Use of attachments 6. Index head

Indirect indexing by setting scale

The angular position of the workpiece can be read off from the scale of the indexing unit.

Disengage index pin and set up workpiece.
If the index pin fails to snap into one of the holes in index plate, turn index plate until index pin snaps into hole.

Release clamps.
Set scale to desired position.
Retighten clamp of scale drum.

Use of attachments 5. Circular table

Indexing chart for circular table

The circular table can be equipped with a supplementary indexing device. It enables indirect indexing according to the angular scale.

1 full turn of scale: 40
1 division on scale: 1
1 second of arc.

Use of attachments 5. Circular table

Indirect indexing with supplementary indexing device

The circular table can be equipped with a supplementary indexing device. It enables indirect indexing according to the angular scale.

To mount supplementary indexing device:
Remove crank, sector arms, and index plate.
Then fit setting scale, index plate, lock ring, and handwheel.

Release lock ring and set scale to desired value.
Index workpiece by setting scale and clamp table.

Use of attachments 5. Circular table

Eliminating backlash in worm gearing

Remove hex socket screw.
Grind off a few hundredths of a mm about 1/1000 from the end face of screw.
Refit screw.
Re-engage worm and check backlash.

Use of attachments 5. Circular table

Lubrication and maintenance

Lubricate table daily while in use.

Remove screw.
Lubricate table top bearing, then refit screw.
For table of lubricants, see page 8-1. Transmission oil CLP 46 ISO VG 46.

Use of attachments 6. Index head

Application

Index head with overarm and tailstock
For high-accuracy indexing operations.

A drawbar for mounting collets is supplied with the attachment.

Use of attachments 6. Index head

Function

The index head permits:
Direct indexing with register pin
Indirect indexing with index plates, by setting scale.

It can be used with and without an overarm.

Work locating equipment includes collets, and various other chucks, a face plate, and a compound chuck.

Use of attachments 6. Index head

Mounting the index head on the machine

Insert 2 T-slot bolts into T-slots of table slide.
Insert index head into T-slots of table slide.
Secure index head with 4 T-slot bolts.

Use of attachments 6. Index head

Mounting of clamping fixtures

Mount clamping fixture required.
Tighten 4 clamping screws uniformly, finger-tight.
Then tighten 4 clamping screws firmly.

Use of attachments 6. Index head

Tilting about A axis

Release clamping nuts.
Set to desired angular position, using scale.
Fine-adjust by means of test arbor, dial indicator, and precision angle gauge if required.
Retighten clamping nuts.

Use of attachments 6. Index head

Pivoting about B axis

Release clamping nuts.
Set to desired angular position, using scale.
Fine-adjust by means of test arbor, dial indicator, and precision angle gauge if required.
Retighten clamping nuts.

Use of attachments 6. Index head

Mounting the overarm

Release clamping screws.
Remove cover.
Attach overarm.
Retighten clamping screws.
Fit tailstock and secure by means of screw.

Use of attachments 6. Index head

Engaging and disengaging the index head worm

With the worm engaged, the index head spindle can be rotated by means of the crank; with the worm disengaged, the spindle can be rotated by hand.

Release clamp 1 and apply clamp 2.
To engage worm, move indexing unit to the right up to stop.
Move worm shaft slightly back and forth by means of crank to facilitate engagement.
Retighten clamp 1.

To disengage worm, turn index plate and crank to the left up to stop.

Use of attachments 6. Index head

Clamping the index head spindle

Lock index head spindle by means of clamp.
Always clamp firmly for heavy cuts.

Use of attachments 6. Index head

Direct indexing with register pin

In direct indexing operations with register pin, the workpiece can be indexed in increments of 15 or any multiple thereof.

Release 4 clamping screws.
Engage register plate in desired position.
Retighten 4 screws.
Adjust workpiece by means of crank.

 of attachments 6. Index head

Indirect indexing by setting scale

The angular position of the workpiece can be read off from the scale of the indexing unit.

Disengage index pin and set up workpiece.
If the index pin fails to snap into one of the holes in index plate, turn index plate until index pin snaps into hole.

Release clamps.
Set scale to desired position.
Retighten clamp of scale drum.

Here is the corrected and improved version of your text in English, maintaining the format and structure:

Use of Attachments 6. Index Head

1 full turn of crank: 90
1 division on scale: 1 minute of arc

Clamp the index head spindle using the clamping lever. Move the index head spindle to the desired angular position on the scale.

Indirect Indexing with Index Plates

In indirect indexing with perforated index plates, all the divisions shown on the indexing chart on page 7-79 are obtainable.

Mount the required index plate. Consult the indexing chart for the operation (p. 7-81) to find the desired number of divisions (e.g., 3/21, 2/20, 18/27, etc.).

Setting Up the Workpiece

Set up the workpiece with the index head in the required position. The number before the stroke indicates the number of full crank turns, and the number after the stroke indicates the index circle on the index plate.

Adjusting the Index Pin

If the index pin does not snap into a hole on the index plate, turn the index plate until the index pin engages.
Release the clamp, adjust the index pin into the register with the index plate, and then retighten the clamp.

Adjusting the Sector Arms

Adjust the sector arms in such a way that one arm is in contact with the index pin.
Move the index pin to the required register and lock it. Then proceed to cover the next holes indicated by the sector arms.

Direct Indexing with Register Pin

For direct indexing operations, the index pin engages the appropriate holes on the index plate. Use the crank to move the index head, performing the necessary full turns.

Mounting the Index Plate

To mount the index plate, first remove the crank and sector arms. Then attach the index plate required for the operation. Secure the sector arms back onto the assembly, followed by the crank.

Eliminating Backlash in Worm Gearing

To eliminate backlash, remove the hex socket screw and either grind off a few hundredths of a mm from the end face of the screw or insert shims.
Repeat the procedure until the desired backlash is eliminated. Refit the screw and check the worm for proper engagement.

Lubrication and Maintenance

Lubricate the index head spindle monthly by applying grease to the nipple. Similarly, lubricate the worm bearings when engaged with the worm, applying grease to the corresponding nipple.

Use of Attachments 7. Compound Chuck

Application

The compound chuck, when used in conjunction with the index head, is designed for machining contours composed of straight lines and circular arcs.

Function

The compound chuck is mounted on the index head spindle. Each of the two slides is adjustable within a range of +40 mm from its midway position, allowing the centers of rotation to be placed at any point on the workpiece.

Mounting the Compound Chuck

Tighten the 4 clamping screws to attach the compound chuck to the index head spindle. Ensure that the chuck is securely fastened before beginning work.

Slide Adjustment

Adjust the slides using the knurled knobs or by releasing the slide clamps. The length of adjustment can be read off from the linear scale with an adjustable index mark and scale drum. To zero the scale drum, release the screw and turn the drum.

Mounting the Workpiece

For mounting large workpieces, drill and tap suitable holes in the mounting flange. Attach the flange to the compound chuck using screws, ensuring that all centers of rotation fall within the adjustment range.

Lubrication and Maintenance

Lubricate the traversing screw bearings as required, using oil. Clean the slide ways as needed and apply a thin oil film. For transmission oil, use CLP 46 with ISO VG 46.

Use of Attachments 8. Spiral Milling Attachment

Application

The spiral milling attachment with a tailstock is used for machining helical and spiral grooves and flutes of any lead configuration.

Function

The direction of the spindle rotation can be selected as required. The spiral milling attachment is mounted on the table slide and coupled to the slide motion via a change gearing, providing variable spiral leads. The spindle can be rotated manually or by means of a crank. Additionally, the attachment can be swivelled about its vertical axis for milling tapered spirals.

 

Use of attachments 8 Spiral milling attachment

Mounting the attachment on the machine
Remove the spiral milling attachment with the cover cap. Attach the claw sleeve to the shaft end and secure by means of four screws.
Insert the change gear box into the T-slots up to the stop and secure by means of the spline shaft into the coupling sleeve of the change gear box. Secure the spline shaft with a screw.

Spiral lead calculation
The lead S of the spiral is calculated according to the formula:
S = 160 × a × b × c × f × k
Where:
a - k: number of teeth of the change gears
S = Spiral lead
D = Workpiece diameter (mm)
Dπ = Workpiece circumference (mm)
b - d - f - h - k: change gears

Spindle head adjustment
For spiral milling, the vertical spindle head must be pivoted to a specific angular position.
The pivoting angle a is calculated as:
a = arctan(D / Sπ)
Where:
a = pivoting angle
D = Workpiece diameter (mm)
S = Spiral lead

Spiral lead charts
See page 7-91 for spiral lead charts.

Indexing operations
The necessary operations correspond to the indexing procedures described in the section on Index Heads, see page 7-75.
For tabular values, see the indexing chart on page 7-81.

Mounting the change gears
Select change gears as shown in the Spiral Lead chart. The necessary change gears are inserted using adjustable mounting pins. Lubricate the center bores of the three middle change gears using the transmission and hydraulic oil HLP ISO VG 46.

Hand of spiral lead
To select the direction of the spiral lead:

For a right-hand spiral, set the selector lever to the right.

For a left-hand spiral, set the selector lever to the left.

Tapered work
Tapered spirals are machined with the horizontal spindle.
Select change gears for the mean workpiece diameter D.
If the spiral lead is below 15 mm or if the taper angle is greater than 45°, adjust the spiral milling attachment manually using the crank.

Work locating fixtures
Use a Collet Chuck M16 or a three-jaw chuck.
The tailstock sleeve clamp and adjustment must be performed correctly.

Eliminating backlash in worm gearing
First, loosen the upper grub screw slightly. Then, tighten the lower grub screw. The worm must be smoothly and easily movable. If necessary, repeat the procedure until excessive backlash is eliminated. The backlash can be checked by slightly turning the chuck back and forth. After adjustment, refit the cap.

Lubrication and maintenance
For the table of lubricants, see page 8-1.
Lubricate the change gear bearings daily using an antifriction bearing grease gun. Apply transmission oil CLP 46 ISO VG 46 to the worm gearing if needed.

 

Use of attachments 9. High-speed vertical spindle head

Function
The high-speed vertical spindle head is mounted in place of the normal vertical spindle head on the headstock ways. It has its own drive motor, providing 6 selectable speeds via a belt drive. The spindle is axially adjustable, and it can be tilted through an angle of +45°.

Mounting the spindle head on the machine
Move the vertical spindle head back to its rear rest position. Attach the transport rod to the eye bolt on the high-speed vertical spindle head.
Fit the splash guard.

Tighten clamping screws K1 and K3. The high-speed vertical spindle head is connected to the control cabinet. Use the controls on the console to switch the spindle head on and off.

Speed selection
Release clamps and move the motor forward. Fit the V-belt to the desired pulley.
Open the guard. Move the motor back again and retighten the clamps. Close the guard.

Mounting the cutting tool
Release the locking pin. Use the button to move the locking pin upwards and allow it to snap into place. Insert the tool into the spindle taper and clamp it by applying the Allen wrench to the drawbar.

Spindle axial adjustment
Release the clamp lever. Advance the spindle using either the knurled knob or by applying the Allen wrench to the spring barrel. Set the depth feed to the scale.
If the clamp is not applied, the spindle will move back to the retracted position. Retighten the clamp.

Tilting the spindle head
Release clamping screws. Adjust the high-speed vertical spindle head to the desired angular position using the scale.
Retighten the clamping screws finger-tight. Fine-adjust the angular position by means of a precision angle gauge or the test arbor air gap method.

Changing the belt
To replace the belt, release the clamps sufficiently to allow the motor and base plate to be removed.

Use of attachments 10. Universally adjustable spindle head

Application
The universally adjustable spindle head is used for milling pockets with angular side walls on castings or for milling, drilling, and/or boring operations on workpiece surfaces inclined in two planes.

Function
The universally adjustable spindle head is mounted on the headstock ways in place of the standard vertical spindle head. It is adjustable about two axes: about the same axis as the vertical spindle head and an additional axis. The vertical position is controlled by two index pins.

Mounting the spindle head on the machine
Move the vertical spindle head back to its rear rest position. Fit the transport rod to the eye bolt on the universally adjustable spindle head.
Push the spindle head into the headstock ways up to the stop, slightly turning the transmission handwheel to facilitate gear engagement.
Tighten clamping screws K1 and K3. Use the controls on the console to switch the universally adjustable spindle head on and off.

Mounting the cutting tool
The procedure is the same as for the vertical spindle head.
See page 5-12, 5-37, and 5-38.

Advancing the spindle
The procedure is the same as for the vertical spindle head.
See page 5-32.

Pivoting the front part of the head
The procedure is the same as for the vertical spindle head.
See page 5-32.

Pivoting the middle part of the head
Release clamping screws. Swing out the index block. Move the middle part of the universally adjustable spindle head to the desired position on the scale.
Retighten clamping screws firmly. Fine-adjust the angular position using the test arbor or centering tester and the precision angle gauge.

Setting the spindle head to the vertical position
Release clamping screws and swing out the index blocks. Set the universally adjustable spindle head to zero on both scales.

Sure! Here’s the text with the corrections made, following your instructions. I’ve removed dashes, numbers, and points, and I’ve also translated the table into English:

Justier-Blöcke einschwenken, Klemmschrauben festziehen. Zur Bearbeitung: Justier-Blöcke wieder aus- und Justier-Bolzen anlegen.

For machining: swing index blocks back in and move index pins into register.

Arbeiten mit dem Zubehör 10. Universally adjustable spindle head
Use of attachments 10. Universally adjustable spindle head

Schwingungs-Dämpfung
Damping of vibration

Der doppelschwenk-Fräskopf besitzt eine Bremse zur Schwingungs-Dämpfung. Sie soll bei der Bearbeitung mit niedrigen Drehzahlen und mit großen Fräsern das Rattern verhindern. Bremse nur dann anziehen, wenn es nötig ist. Erwärmung und Verschleiß verhindern.

The universally adjustable spindle head is provided with a brake to eliminate chatter marks caused by vibration at low spindle speeds when large cutters are used. Apply brake only if required to avoid undue heating-up and excessive wear.

Brems-Ring nach rechts drehen: Bremse anziehen.
Brems-Ring nach links drehen: Bremse lösen.

Damping ring clockwise: brake applied;
counterclockwise: brake released.

Schmieren und Warten
Lubrication and maintenance

Schmierstoff-Liste siehe Seite 8-1.
For Table of lubricants see page 8-1.

Wöchentlich mit Ölpresse am Schmiernippel schmieren, 2-3 Stöße.
Apply oil gun to nipple once a week, 2-3 strokes.

Getriebe-Öl CLP 46 ISO VG 46
Transmission oil CLP 46 ISO VG 46

Arbeiten mit dem Zubehör 11. Corner milling spindle head
Use of attachments 11. Corner milling spindle head

Anwendung
Application

Ecken-Fräskopf mit Zwischenstück
Corner milling spindle head with adapter

zum Ausfräsen von Innen-Ecken.

for milling of internal corners.

Arbeiten mit dem Zubehör 11. Corner milling spindle head
Use of attachments 11. Corner milling spindle head

Funktionsweise
Function

Der Ecken-Fräskopf wird mit einem Zwischenstück statt des normalen Senkrecht-Fräskopfes in die Führung des Spindelbocks geschoben. Die Frässpindel kann Werkzeuge mit 4 mm und mit 6 mm Durchmesser aufnehmen.

The corner milling spindle head with adapter is fitted to the headstock ways in place of the standard vertical spindle head. The spindle accommodates tools of 4 mm (5/32") and 6 mm (1/4") diameter.

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Arbeiten mit dem Zubehör 11. Corner milling spindle head
Use of attachments 11. Corner milling spindle head

Aufsetzen auf die Maschine
Mounting the spindle head on the machine

Senkrecht-Fräskopf in hintere Ruhestellung schieben.
Move vertical spindle head back to its rear rest position.

Mit Klemmschrauben K1 und K3 klemmen. Ecken-Fräskopf aufsetzen und bis zum Anschlag zurückschieben.
Clamp by means of clamping screws K1 and K3. Fit adapter to corner milling spindle head and push spindle head into headstock ways up to stop.

Fräskopf an Steckdose am Schaltschrank anschließen.
Connect corner milling spindle head to receptacle on control cabinet.

Ein-/Ausschalten wie beim Senkrecht-Fräskopf.
Use controls for vertical spindle head on control console to switch corner milling spindle head on and off.

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Arbeiten mit dem Zubehör 11. Corner milling spindle head
Use of attachments 11. Corner milling spindle head

Werkzeug einspannen
Mounting the cutting tool

Im Eckenfräskopf können Werkzeuge mit 4 mm und 6 mm Durchmesser mit Spezial-Spannzangen gespannt werden.

The corner milling spindle head accommodates tools of 4 mm (5/32") and 6 mm (1/4") diameter mounted on special collets.

Spezial-Spannzange einsetzen.
Insert special collet.

Werkzeug in Spannzange einsetzen.
Insert tool into collet.

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Arbeiten mit dem Zubehör 11. Corner milling spindle head
Use of attachments 11. Corner milling spindle head

Werkzeug-Form
Tool profile

Fräsen von rechtwinkligen Innenecken:
Um einen Winkel von 90° an einer Werkstück-Innenkante zu erhalten, sind folgende Winkel einzuhalten:

Milling of rectangular internal corners:
To obtain an angle of 90° in an internal corner, set spindle to the following angles:

Ecken-Fräskopf auf Stellwinkel /2 des Ein-schneiden-Fräsers:
Corner milling spindle head at 45°. Profile angle -- /2 of single lip cutter.

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Arbeiten mit dem Zubehör 11. Corner milling spindle head
Use of attachments 11. Corner milling spindle head

Drehzahl wählen
Speed selection

Schrauben lösen. Schutzkappe abnehmen. Riemen auf gewünschte Riemenscheibe legen.
Remove screws. Remove guard. Place belt on one of the pulleys as required.

Kleine Riemen-Scheibe: 4000 min-1
Große Riemen-Scheibe: 6000 min-1
Small pulley: spindle speed 4000 rpm;
large pulley: spindle speed 6000 rpm.

Schutzkappe wieder aufsetzen und mit Schrauben befestigen.
Refit guard and screws.

Arbeiten mit dem Zubehör 11. Corner milling spindle head
Use of attachments 11. Corner milling spindle head

Riemen spannen
Tensioning the belt

Die Riemenspannung wird durch die Stellun des Fräslagers verändert. Je weiter das Fräslager abgewinkelt wird, umso mehr wird der Schnur-Riemen gespannt.
The belt tension varies with the position of the spindle bearing: the larger the angle, the higher the tension.

Fräslager in gewünschte Stellung bringen. Schraube lösen.
Move spindle to desired position. Release screw.

Motor nach oben bzw. unten verschieben. Zur Prüfung Schutzkappe abnehmen. Riemen soll bei seitlichem Druck mit dem Daumen leicht nachgeben.
Move motor up or down to adjust belt tension. To check tension, remove cap: belt should yield slightly under thumb pressure.

Schraube festziehen.
Retighten screw.

Arbeiten mit dem Zubehör 11. Corner milling spindle head
Use of attachments 11. Corner milling spindle head

Riemen wechseln
Replacing the belt

Schrauben lösen und Schutzkappe abnehmen. Frässpindel waagrecht stellen. Riemen von Riemenscheibe abnehmen.
Release screws and remove guard. Move spindle to horizontal position. Remove belt from pulley.

Schrauben lösen. Schwenk-Achse herausziehen. Schraube lösen und Hülse nach unten abziehen.
Release screws. Pull out axle. Remove screw and pull off sleeve downwards.

. Corner milling spindle head
Use of attachments 11. Corner milling spindle head

Der Zusammenbau erfolgt in umgekehrter Reihenfolge. Nach Zusammenbau Riemen spannen siehe Seite 7.
Assembly is done in reverse order. After assembly, tension the belt as described on page 

 

To reassemble parts, reverse above procedure.
Tension belt after reassembly p 7-122.
Replace belt.
Replacing the spindle assembly.

Remove collet.
Remove belt p 7-123. Move spindle to horizontal position.

Use of attachments 11. Corner milling spindle head

Remove pin knock off. Remove nut and washer.
Pull out collet sleeve.
Clean bearings in high-grade, filtered cleaning agent or replace. Before reassembly, apply a thin coat of ISOFLEX SUPER TEL special grease.
For Table of lubricants see p 8-1.
Remove pulley. Pull out 3 bearings to the left, 1 bearing to the right.

Use of attachments 12. Slotting head

Application:
Slotting head

For machining keyways, grooves, and slots in any direction.

Use of attachments 12. Slotting head

Function:
The slotting head is fitted to the headstock ways in place of the vertical spindle head. The stroke length is adjustable, and the head can be pivoted through an angle of 90° both ways.Use of attachments 12. Slotting head

Mounting the slotting head on the machine:
Move vertical spindle head back to its rear rest position. Fit slotting head into headstock ways up to stop. Slightly turn transmission handwheel to facilitate gear engagement.
Fit splash guard.
Clamp by means of clamping screws K1 and K3.

Use of attachments 12. Slotting head

The slotting head is driven by the drive gear for the vertical spindle head. Use controls for vertical spindle head on control console to switch slotting head on and off.

Use of attachments 12. Slotting head

Mounting the slotting tool:
Mount tool on ram and adjust parallel to the direction of slotting stroke.
Clamp tool by means of nut.

Use of attachments 12. Slotting head

Setting the stroke length:
Release screw. Move ram to lower end position, using handwheel. Apply socket screw key. Adjust stroke length to scale. Retighten screw.

Use of attachments 12. Slotting head

Pivoting the slotting head:
Release clamping screws. Move slotting head to desired angular position. Fine-adjust angular position by means of precision angle gauge. Retighten clamping screws.

Arbeiten mit dem Zubehör 12. Stoßkopf
Use of attachments 12. Slotting head

Lubrication daily:
Lubricate several times a day when using slotting head at high stroke rates or in continuous operation.
Lubricate crank bearings and ram ways by applying oil gun to nipple. Use bedway oil CGLP 220 ISO VG 220.

Arbeiten mit dem Zubehör 12. Stoßkopf
Use of attachments 12. Slotting head

Lubrication weekly:
For Table of lubricants, see p 8-1.
Lubricate ram drive shaft by applying oil gun to nipple: Transmission oil CLP 46 ISO VG 

Use of attachments 13. Precision boring head

Application:
Precision boring head with adjustable axial feed

For boring operations with power feed.

Use of attachments 13. Precision boring head

Function:
The precision boring head is fitted to the headstock ways in place of the vertical spindle head. The spindle speed and downfeed rate can be selected by means of hand or power controls on the boring head itself.

Use of attachments 13. Precision boring head

The precision boring head can be tilted through 90° both ways. Protection from overloading is provided by an overload release clutch.

Mounting the boring head on the machine:
Move vertical spindle head back to its rear rest position. Fit transport rod and lift the precision boring head onto the headstock. Push the precision boring head into headstock ways up to stop, slightly turning the transmission handwheel to facilitate gear engagement. Fit splash guard.

Use of attachments 13. Precision boring head

The precision boring head is driven by the drive gear for the vertical spindle head. Use controls for vertical spindle head on control console to switch precision boring head on and off.

 

Attach the lever for coarse feed. Set the mode selector to the position below the coarse feed setting.

Setting depth of cut by slip gauges

Clamp the spindle. Advance the boring tool to the starting position. Release the clamping screws and adjust the setting ring to the desired depth of cut. Retighten the clamping screws and release the spindle clamp.

Setting depth of cut with gauge blocks

Attach the dial indicator to the holder. Place the slip gauges or gauge blocks on the holder. Drill or bore to the desired depth and note the indicator reading.

Check the depth of cut and compare it to the desired depth by adjusting with slip gauges or gauge blocks. The depth of cut is correct when the indicator reading matches the desired value.

Pivoting the precision boring head

Release the clamping screws and move the precision boring head to the desired angular position on the scale. Retighten the clamping screws. Fine adjust the angular position using a precision angle gauge or test arbor.

Adjusting the overload release clutch

The clutch should not slip:

When drilling into steel with a hardness of 600 N/mm²

When using a twist drill of 15mm diameter

At a feed rate of 0.12 mm/rev

To adjust: Remove the cover. Remove the screws, hold the gear, and adjust the slotted coupling sleeve. Refit the cover by tightening the screws.

Adjusting the compensation spring

Do not release or pull out the spring cap too far, or the spring will jump out. Hold the spring barrel firmly and cautiously pull it out of the serration. Press the scale drum against the boring head. Turn the spring barrel 1-2 teeth and refit it. Reattach the screw and washer.

Here is the corrected version of the text, in English, with no dashes, numbers, points, or formatting issues:

Daily
Lubricate spindle sleeve with oil can, moving sleeve up and down. Use spindle oil CL 10 ISO VG 10.
Lubricate worm gear and feed gearing with oil gun using transmission oil CLP 46 ISO VG

Cleaning and Replacing Wipers:

Wipers on the table slide and other parts (such as the headstock) should be cleaned weekly and replaced every six months.

Adjusting Taper Gibs:

If there is excessive play in the slideways, you can adjust the taper gibs by removing washers or adding more as needed.

Sure! Below is the corrected version of the text you provided, with the mistakes fixed but keeping everything as requested, without dashes, numbers, or points:

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Slideways Adjusting taper gibs headstock Spindelbock ganz nach hin-Faltenbalg am vorderen EndSechraube entfernen. ten fahren. abknöpfen und nach hinten schieben. Remove screw. Move headstock to its rear end position. Unbutton bellows at front end and move to the rear. Sovíele Beilag-ScheibenwíeSchraube wieder festziehenF.ührungs-Spíe1 prίáfen. ndtig entnehmen. Refit screw. Check play. Remove as many washers as required.

Cutter spindle Ist das Führungs-Spíe1 weiterhin zu groβ, weite- re Beilag-Scheiben ent- nehmen If play is still too much, remove additional washers. Ba1g wieder festknöpfen. Refit bellows. Senkrecht-Frässpíndel auswechseln Replacing the vertical spindle

Die Senkrecht-Frässpín- de1 kann ausgebaut wer- den. The vertical spindle assembly can be removed. Bohrtíefen-Anschlag ent- Schraube ldsen. fernen. Remove screw. Remove depth feed stop.

Cutter spindle Federkappe vorsichtig aЬ- We11e herausziehen. Frässpíndel nach unten zie- nehmen. Darauf achten, daβ hen. Feder nicht out shaft. Remove spindle in a downward direction. Cautiously remove spring barrel, watching that spring does not jump out.

Der Zusammenbau erfolgt in umgekehrter Reihen- folge. Vor Einsetzen der We11e: To reassemble the parts, reverse this procedure. Before refitting the shaft ...

Feder mit Federkappe aus- reichend spannen. ... preload spring sufficiently by means of spring barrel.

Register Index Register

Arbor support bearing Control cabinet

lubrication - controls on control cabinet

mounting of - electrical connection Axes of machine Controls

circular table

compound chuck

control cabinet B

corner milling spindle head

FP4M machine

high speed vert. spindle head Baseholders for cutting tools

index head

microdrilling attachment

pivotable circular table

pivotable swivel table

precision boring head

slotting head

spiral milling attachment

univ. adjustable spindle head Centralized lubrication system

universal table Circular table Conventional milling

application

chart of indexing values Coolant

direct indexing, index pin

coolant circuit

direct indexing, scale

selection of

eliminating backlash

servicing the coolant system in worm gearing

engaging/disengaging the worm Corner milling spindle head

function

application

indirect indexing, index plate

function

indirect indexing,

mounting of supplementary indexing device

mounting of tools

maintenance

spindle speed selection

mounting of

replacing the belt

technical data

replacing the spindle ass y

tensioning the belt

Climb milling

tool profile angle

technical data Collets Cutter arbors Compound chuck

application Cutting tools: see Tools

function

maintenance

mounting on index head

mounting the workpiece

slide adjustment

technical data DECKEL slide rule

English version Connection, electrical

control cabinet Delivery of machine

power

transformer Dial indicators, universal table

functional test - example

general information

switching feed motor on and off

machine slide motions

table slide, horizontal, manual

table slide, horizontal, power

table slide, vertical, manual

table slide, vertical, power

moving past reference points

reference point

refinding a zero/datum point

setting a datum point

setting the counting direction

setting the display accuracy

setting the readout unit

switching the unit on

zero set Foundation diagram

Digital readout unit

universal table details: Universal table Downfeed limit stop see Drilling depth stop Handwheels

headstock Drill chucks

lubrication

table slide, horizontal Drilling depth stop

precision boring head

manual slide motions

universal adjustable spindle head

vertical spindle head Headstock

manual adjustment

power feed High speed vertical spindle head

application

function Electrical connection

maintenance

mounting of

mounting of tools

pivoting of

Feed

climb milling

conventional milling

direction in finish milling

direction in rough milling

feed rate calculation

with DECKEL slide rule Index head

headstock, manual

chart of indexing values

clamping the index head spindle

direct indexing, index pin

eliminating backlash in worm gearing

engaging/disengaging the worm

indirect indexing, index plate

maintenance

mounting of

mounting of clamping fixtures

mounting of index plates

mounting of overarm

technical data Microdrilling attachment

application

function

maintenance

mounting of

speed selection

Lubricating instructions

oil grades

centralized lubrication system

coolant

general information

lubrication schedule

maintenance, feedbox

maintenance, main transmission

replacing the cutter spindle

replacing the feedbox

replacing the main transmission

reduction gearing, univ. table

worm gearing, universal table

slideways

taper gibs

wipers - vertical spindle head Operating position

vertical spindle head, 5-41

Pivotable circular table

application

direct indexing, index pin

direct indexing, scale

function

mounting of

pivoting about B axis

swivelling about C axis

technical data

tilting about A axis

Rapid traverse Pivotable swivel table

application

direct indexing, index pin

direct indexing, scale

function

mounting of

pivoting about B axis

swivelling about C axis

technical data

tilting about A axis

Position readout

machine

universal table Power feed

headstock

table slide, horizontal

table slide, vertical Power requirements, calculation

machine slide motions Precision boring head

application

function

maintenance

mounting of

mounting of tools

mounting of change gears

mounting of tailstock

tapered work

work locating fixtures

technical data

Starting the machine Transformer Stopping the machine Transport of machine Stub arbors Swarf pan

application

mounting of

Universal adjustable spindle head

advancing the spindle quill

application

drilling depth stop

function

Table slide

manual adjustment, horizontal

manual adjustment, vertical

power feed, horizontal

power feed, vertical

technical data Taper adapters

vertical position

Vertical spindle Universal facing and boring chuck

axial adjustment

replacement of Universal table

adjustment of table C axis

application

digital position readout

accuracy selector key

delta key

display selector key

incremental key

indexing key

mounting the unit

range selector key

reference point

refinding a datum point

setting datum points

switching the unit on

zeroing the angle readout

eliminating backlash

eliminating end play

function

maintenance

mounting of

pivoting about B axis

swivelling about C axis

tilting about A axis

zeroing dial indicators