DMG Mori dmu dmc monoblock Milling machine

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Applications and Parts

Machine, Technology, and DMU monoBLOCK Options
Machine and Technology DMC T monoBLOCK / Automation
Controls
Performance Diagrams and Floor Plans
Technical Data and Options

DMU / DMC monoBLOCK series: The best solution for simple to complex cubical workpieces and for single part to small series production. DMU monoBLOCK and DMC monoBLOCK applications and parts.

DMU / DMC monoBLOCK series: Universal Milling Machine for three to five-axis simultaneous operations. As metal removal production for single part and small series manufacturing moves towards large series production, there is a need for a machine design that covers the entire range. The DMU / DMC monoBLOCK series meets those requirements with its ability to handle various applications and its expandable, compact design, all at an unbeatable price.

This series represents the latest concept in Universal Milling Machines with its monoBLOCK design. Its ability and range of applications for cubic workpieces for single to serial production is unrivaled in this machine class. The DMU / DMC monoBLOCK series provides state-of-the-art and efficient machining for classic universal operations, tool and mold making with slanted tools, complete machining with five-sided or five-axis machining, or wherever negative angles are required.

Mold insert for cover for the automotive industry
Mold insert for the automotive industry
Reflector mold for the automotive industry
Housing for an underwater camera
Mold for a cellular phone
Mold for mudguard for the bicycle industry
Bottle mold for the synthetics industry

DMU monoBLOCK Machine and Technology

DMU monoBLOCK: Highly dynamic, for the shortest cycle times at the highest quality. Unlimited performance with maximum flexibility, the new DMU monoBLOCK machines are in a class by themselves. They have five axes in the standard version, or they can be expanded in a modular fashion with machine-specific spindle options ranging from ten thousand rpm to forty-two thousand rpm. They have a fast and dynamic NC swivel milling head, functioning as a B-axis with a large swivel range even for negative angles up to thirty degrees, as well as a fast NC rotary table.

These innovative machines open up a wide range of efficient universal machining applications, all the way into the high-speed sector, with easy access and maximum ease of use. The most noticeable feature of the ergonomic machine design is the revolving door that gives you access to one hundred percent of the work area with a single twist of the hand. These machines require minimum floor space, which is an essential advantage of the compact monoBLOCK that has a footprint of only four square meters for the DMU.

Standard for the DMU

DMU monoBLOCK: Three to five axes, the highest dynamics, a new swivel milling head with a B-axis for negative angles up to thirty degrees, and a unique selection of various spindles. The modular monoBLOCK design ensures the necessary rigidity and offers the best ergonomics, with a large viewing panel and a wide-opening revolving door, for simple loading and direct access to the work table.

Large work area with the integrated NC rotary table and the NC-controlled milling head optional, standard for the DMU
Milling head as a controlled B-axis for applications requiring negative angles

DMU monoBLOCK Highlights

New design: Optimal access and greater visibility into the work area as well as the DMG ERGOline Control with a nineteen-inch screen and DECKEL MAHO MillPlus V600 or Heidenhain iTNC
Compact design: only four square meters machine footprint DMU machine height
Excellent dynamics in the standard version due to acceleration, rapid traverse, and feed up to thirty rpm as well as fast rotary axes for use in advanced mold making
In the standard version: Integrated scraper band conveyor and coolant tank, geometric temperature compensation, completely enclosed safety cabin, energy supply integrated into the milling head, trailing cable installation integrated into the base no chip build-up, no collisions, Collision Monitoring in the five-axis version, and feed spindle, max load up to one thousand one hundred kilograms, with a fixed table and eight hundred kilograms for five-axis machining

DMU: Five-axis simultaneous milling in the standard version unique in this class, easy access to five-axis machining due to state-of-the-art control technology, even for complex workpieces with the most demanding requirements in medical technology, tool manufacturing, tool and mold making, aerospace

DMU: Multi-purpose machines with three axes in the standard version, with optional three, four, or five axes ideal for five-sided machining and simultaneous five-axis milling and a chain magazine with sixty tool pockets

HSC motor spindles optional with twenty-four thousand rpm HSK-A sixty-three with twenty-six kW and eighty-five Nm, thirty thousand rpm as well as forty-two thousand rpm HSK-E fifty with thirteen kW and Nm forty DC, motor spindle with ten thousand rpm with thirty kW and two hundred eighty-eight Nm torque for high volume metal removal in the steel sector optional, not for the DMU

Optional: Production package with six hundred coolant tank and internal coolant supply forty bar, three-dimensional quick set option for monitoring and adjusting of axis-accuracy in the work area, ATC Application Tuning Cycle option for easy tuning of the linear feed drives at the press of a button, for the shortest machining times with improved quality

According to machine type

DMU Dynamics Highlights

Up to accelerations, fast linear and rotary axes, rapid traverse, and linear feed up to thirty rpm, as well as rotary up to sixty rpm.

DMU monoBLOCK Stability

The innovative monoBLOCK design of the DMU series has numerous benefits that include greater sturdiness, more speed, accuracy, better surface quality, and lower space requirements. The design makes it possible for longitudinal and lateral motions to be performed by the milling head, while only the vertical motions need to be traversed by the table. This leads to greater dynamics and ensures optimal traction in the Z-axis guideway. In addition, machining height does not affect machining quality.

Maximum precision: Digital drives, direct measuring systems, electronic temperature compensation, and a sturdy monoBLOCK design for high feed power and maximum precision.

Greatest stability: The linear guideways in the Z-axis ensure stability for absolute precision.

Universal Machining Centre – DMU 40 / 60 / 80 / 100 monoBLOCK and DMC 60 T monoBLOCK Technical Overview

Machine Design Overview

The DMC 60 T is a compact and highly productive 5-axis universal machining center, built using the monoBLOCK design. It features an integrated fast rotary pallet changer, ensuring excellent dynamics, precision, and accessibility. This machining center includes a high-speed tool changer with up to 180 tool pockets and is capable of 5-axis simultaneous machining. The machine is equipped with a standardized production package that meets all machining requirements for a wide range of industries, from medical technology to aerospace.

Key Features & Highlights

5-Axis Machining: The DMC 60 T provides high precision and dynamics for 5-sided machining, with a 150° swivel range of the B-axis, enabling quick horizontal-to-vertical positioning.

High-Speed Performance:

Chip-to-chip time is less than 6 seconds, minimizing downtime between tool changes.

Rapid traverse speeds up operations, with 50 rpm traverse rate and acceleration of 6 m/s² on the X and Y axes, and 5 m/s² on the Z-axis.

Pallet System: The machine comes standard with two pallets and offers an optional RS3 rotary magazine, allowing for up to five pallets in total, improving automation and reducing manual intervention.

Milling Head: The milling head has the ability to switch from horizontal to vertical in seconds, providing flexibility for different types of machining tasks. The B-axis has a wide swivel range from -120° to 150°, enhancing machining capabilities.

Tool Management:

The tool magazine can hold up to 180 tools, with a double gripper system that allows for rapid tool exchanges, optimizing machine uptime.

Chip Management: The machine includes a scraper-belt conveyor, paper band filter, and internal coolant system (with 40 bar pressure), which effectively manages chips and ensures clean operation during long machining cycles.

Ergonomic Control System: The DMG ERGOline Control with a 19” screen enhances usability with better visibility and integrated status information. It also features customizable hotkeys and collision monitoring for enhanced precision and safety during operations.

Automation Solutions for Increased Productivity

The DMC 60 T can be paired with the RS3 Rotary Magazine to manage up to five pallets. This advanced pallet-changing system is ideal for high-mix, low-volume production, enabling seamless workflow automation.

Robotic Integration: The machine supports automation through a 6-axis robot for automatic loading and unloading, enhancing productivity. Additionally, the work area door can be automatically opened to further streamline the workflow.

Workpiece Flexibility: The machine can handle workpieces up to 200 kg, with workpiece handling capacity up to 25 kg, making it versatile for a wide range of components.

Control Options

Heidenhain iTNC 530: A high-precision control system that includes features such as collision monitoring, ensuring the machine is protected from damage during operations. It also offers 3D simulation and dynamic monitoring for optimal performance in 5-axis operations.

Siemens 840D Powerline: Known for high performance and fast processing speeds, the Siemens 840D is an alternative control option for complex operations, providing enhanced efficiency.

DECKEL MAHO MillPlus iT V600: This control system offers flexibility in programming with an intuitive interface and enhanced 3D workpiece simulation for precise machining.

DMG ERGOline Control: This system integrates DMG SmartKey for personalized access control, enabling customized user privileges for machine operation and security.

Optional Configurations & Accessories

RS3 Rotary Magazine: This optional accessory extends the machine’s pallet capacity to five pallets, increasing productivity and reducing downtime.

Automatic Tool Changer (ATC): The double gripper system optimizes tool management by reducing tool change time, ensuring higher machine uptime.

QuickSET Software: This software helps with tuning and optimizing machining parameters to enhance productivity and reduce setup times.

Technical Specifications Overview

The DMC 60 T comes equipped with a 12,000 rpm spindle and high-torque capabilities of up to 121 Nm. The rapid traverse rate is 50 rpm across all axes. The tool fitting is SK40, and the machine is designed for versatility with the ability to handle workpieces up to 200 kg. The machine offers high-speed performance with short chip-to-chip times and efficient tool management to handle up to 180 tools. The internal coolant system, along with the scraper-belt conveyor, supports effective chip removal for uninterrupted operations.

Applications

The DMC 60 T monoBLOCK is ideal for industries requiring high precision, such as:

Aerospace

Medical Technology

Automotive

Component Manufacturing

Hydraulics, Pumps, and Compressors

General Job Shop Production

Its compact design, high productivity, and automation capabilities make the DMC 60 T a reliable solution for both high-volume and complex machining operations.

Work Area

X / Y / Z-axes mm: 

Max. rapid traverse and feed rate rpm: 

Machine weight kg: 8,500, 4,500, 6,300, 9,100/9,900

3D CNC Control

Toolchanger

Tool fitting: 5K40, 5K40, SK40, 5K40

Tool magazine type: Chain, Plate magazine, Plate magazine, Plate magazine

Number of magazine pockets: 30, 60/120/180, 16, 24, 32

Chip to-chip time sec: 

Main Drive Motor Spindle

Performance 40/100 DC kW:  

Max. torque 40/100 DC Nm: 

Max. spindle speed rpm:  

Milling Heads

Manual swivel milling head: Swivel range 0 = vertical, -90 = horizontal degrees / - 

NC-controlled swivel milling head B-axis: Swivel range 0 = vertical, -90 = horizontal degrees /  

Swivel time sec: Rapid traverse rpm:  

Tables

Fixed table dimensions mm:

NC rotary table integrated into the fixed table:  

Dimensions of rotary table mm:  

Dimensions of fixed table:  

Max. rapid traverse and feed rate rpm: 40, 30

NC rotary table C-axis: NC rotary table C-axis with a pallet changer

Dimensions table/pallet mm:  

Max. load kg:  

Max. rapid traverse and feed rate rpm: 30, 60

Pallet exchange time sec: 10

Rotary pallet magazine RS3 including 3 pallets: 0

NC attachment table: 0

Dimensions mm: ø 560 e 

Max. rapid traverse and feed rate rpm: 16, 16

Assembly: vertical + horizontal, vertical + horizontal / vertical

NC workpiece unit with a tailstock: 

Swing mm: 160, 220

Max. rapid traverse and feed rate rpm: 22, 22

NC workpiece unit DECKEL MAHO High Performance: 0, 0

Performance mm: 160, 160

Max. rapid traverse and feed rate rpm: 80, 80

DMU 40 / 60 / 80 / 100 monoBLOCK and DMC 60 T monoBLOCK Technical Data and Options

DMC 60 T, DMU 40, DMU 60, DMU 80/100

Tool Changer Chain Magazine

Number of tool pockets: 

Integrated Motor Spindle 10,000 rpm

Performance 40/100 DC kW: 

Max. torque 40/100 DC Nm: 285/190, 285/190

Tool fitting DIN SK40, SK40

Integrated motor spindle 18,000 rpm: 0, 0, 0, 0

Performance 40/100 DC kW: 28/19, 28/19, 28/19, 28/19

Max. torque 40/100 DC Nm: 121/82, 121/82, 121/82, 121/82

Tool fitting DIN 5K40, SK40, SK40, SK40

Integrated motor spindle 24,000 rpm: 0, 0, 0, 0

Performance 40/100 DC kW: 26/19, 26/19, 26/19, 26/19

Max. torque 40/100 DC Nm: 85/60, 85/60, 85/60, 85/60

Tool fitting DIN H5K-A63, HSK-A63, HSK-A63, HSK-A63

Integrated motor spindle 30,000 rpm: 0, 0, 0

Performance 100 DC kW: 15, 15, 15

Max. torque 100 DC Nm: 0, 0, 0

Tool fitting DIN HSK-E50, HSK-E50, HSK-E50

Integrated motor spindle 42,000 rpm: 0, 0, 0

Performance 100 DC kW: 10, 10, 10

Max. torque 100 DC Nm: 0, 0, 0

Tool fitting DIN HSK-E50, HSK-E50, HSK-E50

Production Package

Internal coolant supply 20 or 40 bar through the spindle centre: 0, 0

Form AD, Rotoclear, chip flusher in the work area door

Coolant tank standard / optional Litres: 980 / 980, 250 / 600, 250 / 600, 250 / 600

Scraper-belt chip conveyor: 0, 0, 0, 0

Tool fitting BT40, 5K40, HSK-A63: 0, 0, 0, 0

Infrared calliper: 0, 0, 0, 0

Tool measurement in the work area: 0, 0, 0, 0

Chuck hydraulics for the fixed table / NC rotary table: 0, 0, 0, 0

Oil and emulsion mist separator: 0, 0, 0, 0

Shatterproof viewing glass: 0, 0, 0, 0

Minimum-quantity lubrication: 0, 0, 0, 0

Compressed air through the spindle centre: 0, 0, 0, 0

Electronic hand wheel: 0, 0, 0, 0

Operating mode: 4, 0, 0, 0, 0

Rinsing pistol: 0, 0, 0, 0

Processor card for IT applications: 0, 0, 0, 0

30 quickSET Tool kit / Expansion package: 0, 0, 0, 0

ATC Application Tuning Cycle: 0, 0, 0, 0

3D CNC Control

DECKEL MAHO MillPlus IT V600

Heidenhain MillPlus IT

Heidenhain iTNC 530

Siemens 840D powerline

Standard, Optional, Not available, Available upon request.