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DNR EMV machine tools for CNC VERTICAL MACHINING CNC LATHE NC HORIZONTAL SPINDLE CENTER TYPE SURFACE GRINDING
DNR dema MACHINE TOOLS
CNC VERTICAL MACHINING CNC LATHE NC HORIZONTAL SPINDLECENTER TYPE SURFACE GRINDING MACHINE DNR dema
Engineering the Future
The Dener Machinery Company was establíshed and began its business activities in the Kayseri s industrial zone in 1974. Since its inception, the company has been a market leader in Turkey for CNC Sheet-Metal-Working industry wíth the decades of experiences,
including expert teams in their respective fıelds. Based on the company s core va1ue of customer satisfaction and seamless service philosophy, ít has been manufacturing and marketing hígher qualíty sheet-metal-working machinery from Kayseri to worldwide to
contribute to the global economy.
TAKSAN Metal-Cutting-Machinery company was established in 1975 on a covered area and open area for
Metal-Cutting-Machinery company acquired Taksan-Metal-Cutting Machinery Company in 2016, and under the DNRdema brand name, it began manufacturing upper segment Metal-Cutting-Machinery sínce 2016. The Dener Corporation is a cutting-edge and risíng
company. As a result of DNRdema s expertise and the 21 st century ínnovative approach, it has continued, with diligent researches to be among one of the world s leading manufacturer. Dener Corporation has been manufacturing for industries in both CNC Metal-Cutting machínery and CNC Sheet-Metal-Working machinery.
The company consíst of skilled employee, experienced engineers, and a dedicated R D team. At the speed Dener Corporation is moving forward, it will surely to be a Global Brand, operating with the latest technology for desígning and manufacturing machinery. It will create new trends for the índustry and raise customer s expectations.
EMV-SERIES CNC VERTICAL MACHINING CENTERS overvieuw
Our CNC Vertical Machining Centers assure to achieve optímał performance for all kinds of workpiece. DNR dema is offering iongtime industry experiences to meet a wide range of operational needs from high-precision milling under all conditíons for drilling, pocketing, boring, screw-cutting to tapping. Furthermore, ergonomical Lcd screen pane with CNC controlling simplifıes manual programming and data entry for the machines.
Custom made double nut screws with high precision and no backlash
Fast and smooth automatic tool changer system
Direct drive coupling or belt type spindles with high accuracy and rígidíty
High Precision, economical and linear motion
Effective and smooth motion orı linear guide raiłs or box way rails
Excellent accuracy of positioning and high-precision for repetitiveness
Meehanite casting with annealed stress relieved
Ensuring quiet, stable and accurate cutting
Free of charge for assembling machines and educational support domestically
On-time service with spare parts and delivery
Standard Equipments Optíonal Equípments
Mítsubishi M80A-8A FANUC Oi MF
15 LCD multi-touch colour screen panel 15 LCD colour screen panel
Simple programming function Navi-Mí11 BT 40/ rpm; BT 40/ rpm
BT 40/ rpm direct drive coupling spindles direct type spindle
BT 40 arm type 24 too storage ATC
Coolant through-spindle center 30 bar
C3 class double nuts ball-screw
Air conditioner for electrical cabinet
Ball type or roller linear motion guide
4th axis with CNC rotary table
Fully enclosed splash guard
Tool length measurements
Screw-Steelbelt type chip conveyor with
Workpiece measurement
chip bucket
lnfrared Ray Radio systems Centralized automatic ubricating X/Y/Z
Spindle cooling system
Cooland nozzle around spindle
Oil Skimmer
Rigid tapping
Washing the chips system inside cabin
Heat exchanger for electrical cabinet
Transformer 380/200 v 3 Phase 50/60 Hz
LED work light / Program light
Air gun / Coolant gun
Coolant equipment
Remote Handwheel
4th Axis pre-wire inner cable
Automatic power-off system
Foundation bolt kit Plates
EМV-SERIES CNC VERTICAL MACHINING CENTERS
Body Structure
High Speed
Stroke X Y Z
Rígid Structure l Finite Element Method
Based on the combination of deltoid By using the fınite element method, optimum
column and main body provides excellent body structure is obtained.
vibration damping and cutting pressure
distribution.
Work Piece Loading
Loadíng Capacity m
EMV-L1150 1000 kg
EMV-L1300 1200 kg
EMV-L1600 1200 kg
EMV-BG1600 2200 kg
Front Door Opening
EMV-L1150 1 21 m
EMV-L1300 1360 mm
EMV-L1600 1660 mm
EMV-BG 1600 1660 mm
Table Measurement
EMV-L1150 1300 600 mm
EMV-L1300 1450 700 mm
EMV-L1600 1750 700 mm
EMV-BG1600 1800 840 mm
I Extremely Precise Linear Equipment I Direct Drive Servo Motors
Precise positioning, repeatability, minimum Direct drive connection between motor and
friction, rigid linear way and extremely precise, ball-screw shaft without back-lash and precise grinded, front loading and without back-lash motion performance.
ball-screw and linear way tools in order to operate quiet.
EMV-SERIES CNC VERTICAL MACHINING CENTERS
Tool Changer System
Fast, stable and functional tool changing with 24 tool storage capacity, cam typed and inverter controlled ATC.
Dírect-Drive Spíndle
Powerful working ability with high heat distribution performance, low vibration,
quiet running and easy caring.
Speed BT-40 CTs
Spindle Cooling System Optional I Coolíng through Spíndle Optíonal
Excellent cutting ability and longevity of spindle Automatic controlled cooling system to
with cooling through spindle. prevent thermal deformatíon and to increase longevity of spindle.
Chip Conveyor
Seamless transportation for metal, fıber, teflon, delrín POM etc. materials as long, course, spíral chips.
Coolant Tank I Chip Bucket
500 capacity, self-fıltered and functional tank Convertible and braking features provides easy design provides optimum cooling and easy storage and discharge for any kinds of chips.
Tool Cooland Pump
Chíp Washing Pump
Hand-Gyn Pump oil separator
Chip Filter Leveling Measurement
Electronic Measurement Control
Control Unit
Easy to use with current and technologic modules, operator friendly interface and ergonomic design.
EMV-SERIES CNC VERTICAL MACHINING CENTERS
X-Axis Travel mm
Y-Axis Travel mm
Z-Axis Travel mm
Ball Screws X/Y/Z mm
Travel
Dístance from spíndle center to column mm
Dístance from spindle nose to table top mm
Guídeway type
Guídeways X/Y/Z mm
Table síze X dírectíon mm
Table size Y dírectíon mm
T-Slot Size/Q ty/Dist
Table load capacíty kg
Spíndle taper
Spiııdle Spíndle speed гpm
Spíndle driven sytem
X/Y-axis rapid feed rate m/min
Feed Rate Z- axis rapid feed rate I m/mín
Cuttíng feed rate m/min
Tool magazíne capacity
Method of tool exchange
Tool change tíme Tool-to-tool second
Tool Magazine
Max. tool díameter Empty síde pockets mm
Max.toollenght mm
weíght kg
Posítíoníng accuracy mm
Accuracy
Repeatabílíty mm
Control system
Screen
Spindle motor con./30 mín. kW
CNC Control Motors
Spíndle motor torque N-m
Axís motors X/Y kW
Axis motor Z kW
Coolant pump kW- bar
Coolant Capacity Coolant pump for coolant gun kW- bar
Motor Pressure Volume Coolant pump for chíp cleen kW- bar
Coolant tank capacity liter
Aír source bar
Aìr Power Supply
Power requriment kVA
Machine dímensions LxWxH mm
Machine Size
Machíne weíght approx. kg
EMV-L 1150 M EMV-L 1300 M EMV-L 1600 M EMV-BG 1600 M
CNC LATHE
Overview
DNR dema s horizontal CNC Lathe offers high precision inner and outer diameter workpiece operation such as chamfering, forming, inner and outer screw-cuttíngs and grooving based on desired shapes and size. Moreover, the C axis feature provides the fınest facing operation.
Custom made double nut screws with high precision and no backlash
Powerful, faster and smooth automatic tuccet
High rigidity shafts established on the extraordinary precise ball bearíngs
Linear guide way with multi point roller type bed provides steady cross traveling
Excellent accuracy of positioning and high-precision for repetitiveness
Ensuríng quiet, stable and accurate cutting
450 Slant bed, solid cast iron for the mono block body
Free of charge for assembling machines and educational support domestically.
On-time service with spare parts and delivery
Standard Equipments l Optíonal Equípments
FANUC 0i TF- 15 LCD colour screen panel MITSUBISHI M80A-8A
Roller linear motion guide 15 LCD multi-touch colour screen panel
BMT / slot type powerful turret Workpíece measurement
Full guarding ín process touch probe
Steel-belt type chip conveyor wíth bucket Automatic bar feeder
Automatic lubrication Hydraulic steady rest
Coolant supply equipment Aír conditioner for electrical box
0іl Skimmer
Transformer 380/200 v 3 Phase 50/60 Hz
Foot switch
Front door interluck
Hydraulic power unit
6 -12 powerful hydraulic chuck and
the soft-hard jaws
LED work líght/Program light
Heat Exchanger for electrical cabinet
Remote Hand-wheel
Levelling bolts screw and plates
Tail stock
Tool box Tools
Rigid Structure l Finite EÌement Method
Effective damping of cutting force while By using the fınite element method, optimum
working with 45 angle due to massive body structure is obtained.
main body structure.
Work Piece Loading
Front Door Opening a
650 mm STH-L 6
STH-L 8 650 mm
ETH-L 8 760 mm
ETH-L10 760 mm
ETH-L12 760 mm
Extremely Precise Linear Equipment l Direct Drive Servo Motors
Precise positioning, repeatability, minimum Direct drive connection between motor and
friction, rigid linear way and extremely precise, ball-screw shaft without back-lash and
grinded, front loading and without back-lash precise motion performance.
ball-screw and linear way tools in order to operate quiet.
ETH-SERIES CNC LATHE
Turret l Turret wíth C Axís Optional
Fast tool changer, high working performance, C axis working capability, fast tool changer, high precise positioning and powerful hydraulic working performance, precise positioning and locking with 12 tool storage electro-mechanic powerful hydraulic locking with new generation servo controlled slot type turret. BMT type 12 tool storage 6 of them lively
electro-mechanic servo turret.
Spindle
Enhanced with roller linear, possessing high heat distribution performance, low vibration and quiet running capability with high resistance, excellent working.
Mobíle Tail-Stock
Easy positioning and powerful braking with independent turret from hydraulic controlled axis movement.
Brake Mechanísm
Chip Conveyor
Seamless transportation for metal, fıber, teflon, delrin POM etc. materials as long, course, spiral chips.
Coolant Tank l Chip Bucket
140-200 It. capacity, self fıltered and functional Convertible and braking features provides easy tank design provides optimum cooling and easy storage and discharge for any kinds of chips.
Tool Coolant Pump Chip Filter
Hand-Gun Pump pil Separator
Levelíng Measurement
Electroníc Measurement Controi
Control Unit
Easy to tise with current and technologic modules, operator friendly interface and ergonomic design.
ETH-SERIES CNC LATHE
STH-L-6 STH-LC-6 STH-L-8
SGH-SERIES NC HORIZONTAL SPINDLE TYPE SURFACE GRINDING MACHINE
Overview
Our high-precision surface grinder machine s capability to operate with any
kinds of materials for longitudinal and cross directions grinding ensures maximum
accuracy.
10 user-friendly touch-screen panel
Vertical and cross travel driven by AC servo motor with bal screw + MPG
Precise chips removal for cross travelling and vertical axis with NC controlling system
Electric-Hydraulic system controls the longitudinal travellíng
Ultra-precise, strong, direct-drive without backlash rigid shafts are positioned in multiple locations
V guide-rails, covered with protective casing, provides fıner grinding surface fınish
Hand-scraped prism box guide-rails provides the fınest grinding surface fınish
Free of charge for assembling machines and educational support domestically
On-time service with spare parts and delivery
Standard Equipments Optional Equipments
Omron NC controls for vertical and cross feed Mitsubishi NC controls for vertical and
driven axis cross feed driven axis
Colour LCD touch screen panel Additional wheel flange
Remote hand-wheel Parallel wheel dresser on wheel head
Semi quarding for table with the diamond
Grinding wheel flange Sin bar with magnetic V-s 100M
Electromagnetic table 400X800 Auto paper strip fılter with magnetic
Balancing arbor separator coolant system
Chuck controller for electromagnetíc table Tool maker vice VMV-40
Leveling bolts plates Demagnetizer for work piece VDM-68
Lifting screews Punch former with the sine plate V-PB-Bs
Grinding wheel Ø350xØ127x40
Puller for wheel flange
Table type wheel dresser with the diamond
Coolant equipment
Work light and program light
SGH-SERIES NC HORIZONTAL SPINDLE TYPE SURFACE GRINDING MACHINE
Body Structure
Stress relieved meehanite casting with annealed body structure provides working under heavy condítions, vibration damping, high precision and high resistance.
Finite Element Method I Column structure
By using the fınite element method, optimum Due to comb support at column, high resistance body structure is obtained. and vibration damping performance.
Línear Guide Way System
Meehaníte casting and hand scrapped due to Turcide-B protective casing box-prism rail system precise linear way, positioning and without vibration running.
Operating Fíeld and Table Measurement
Magnetic Table
Column Axis l Dírect-Dríve Spíndle
Hardned and protected casing rails wíth Turcid-B Due to direct drive motor connection, pre-loaded and rigid linear way due to high precision, front loading, precise roller type bearing supported with spindle grinded ball-screw precise positioning and provides excellent surface and precise grinding.
repeatability.
NC HOR ZONTAL SPINDLE TYPE SURFACE GRINDING MACHINE
Control Unit
Easy to use with current and technologic modules, operator friendly interface and ergonomic design.
Coolant Tank Optional l Hydraulic Unit
100 It capacity, self-fıltered and functional tank Due to electronic controlled with hydraulic unit of design provides optimum cooling and easy table axis movement, even if hard conditions, fast caring. and stable working capability.
Automatic Lubrication System
By using two different pumps at table axis and all other axis, effective lubrication provides longevity of the equipment.
SGH-B 450 0
Max. Grinding Lenght Longítudinal mm 900
Max. Grinding Wídth Crosswise mm 450
Max. Dístance from Center of Spíndle to Table mm 500
Rapid Power Up/Down mm/min 6000
Rapid Power Cross Feed mm/min 6000
Min. Feeding Setting mm 0,001
Traverses Axis Tab1e Speed Appгox Longitudinal m/min 5-25
Auto Feed lncrement Cross mm 0,05--20
Vertical mm 0,001
AC-Spindle Motor Power kW 4
AC-Spindle Motor Speed rpm 1440
Servo-Motor Power for Vertical Feed kW 0,75
Servo-Motor Speed for Vertical Feed rpm 3000
Servo-Motor Torque for Vertícal Feed N-m 2,4
Servo-Motor Power for Cross Feed kW 0,75
Motors Servo-Motor Speed for Cross Feed rpm 3000
Servo-Motor Torque for Cross Feed N-m 2,4
AC-Motor For Longítudinal Axís kW 4
AC-Motor Speed for Longitudinal Axis rpm 1440
Maximum Speed rpm 2200
Dimension OD/1D/W mm Ø350xØ127x40
Power Source Electric Power Supply Rated Capacity kVA 22,3
Length mm 3280
Machíne Dímensions Wídth mm 2750
Height mm 2151
Weight k 3700
Coolant Capacíty Motor Coolant Pump kW- bar 0,2- 0,4
Pressure Volume Coolant Tank Capacity liter 100
Hydraulic Capacity Motor Hydraulic Pump kW- bar 4- 40
Pressure Volume Hydraulic Tank Capacity liter 100
NC System Opтıron CP1
Control Unit
Screen 1 0 Co1our Lcd Touch Screen