Baykal bpm punching Machines

Baykal MACHINE TOOLS
 Baykal CNC Turret Punch Makinesi

BPM CNC Turret Punching Machines

Overview: Baykal’s BPM CNC Turret Punching Machines are renowned for their robust, high-speed, and reliable performance in sheet metal processing. These machines are equipped with advanced mechanical and electronic automation technologies, maintaining a compact structure while delivering high efficiency.

Key Features:

Turret Configuration:

Stations: 20 total

4 Indexable D Stations: For multitool usage with 360° rotation capability.

2 Fixed D Stations

2 Fixed C Stations

12 Fixed B Stations

Tool Diameter:

Indexable D Stations: Max. 88.9 mm

Fixed D Stations: Max. 88.9 mm

Fixed C Stations: Max. 50.8 mm

Fixed B Stations: Max. 31.7 mm

Indexable Multitools: Can be used for up to 10 indexable D stations, allowing up to 80 indexable tools.

Tool Management: Easy creation and configuration of new tools.

Direct Drive Index System:

Advantages:

Eliminates backlash with a direct drive mechanism, providing precise angular position control.

Index Speed: Up to 300 RPM, ensuring high-speed operations.

Construction:

Frame: Closed type O frame tested with finite element analysis (FEA) for rigidity and strength.

Automatic Tool Lubrication: Increases tool life by preventing wear.

Control System:

CNC Control: Rexroth IndraMotion MTX with low PLC cycle time and 1 ms drive cycle time.

User Interface: Movable control panel, remote diagnostics, and Internet connectivity for service.

Automatic Features:

Repositioning System: Automatic repositioning for sheets, evacuating pieces smaller than 400x400 mm and longer than 2500 mm from the work area.

Vacuum System: Prevents slug pulling and improves punching quality.

Tool Detection Sensors: Stops the machine if deformation occurs during processing.

Technical Specifications:

Maximum Punching Force: 30 tons

Total Tool Stations: 20

Indexable Multitool Capability: 3 or 8 tools per multitool

Tool Changing Time: 3 seconds for turret multitools

Axis Speeds:

X Axis: 100 m/min

Y Axis: 80 m/min

Combined X+Y Speed: 128 m/min

C1/C2 Axis Speed: 300 rpm

T Axis Speed: 20 rpm

Maximum Punching Rate:

1 mm Thickness: 900 strokes/min

5 mm Thickness: 360 strokes/min

Maximum Sheet Thickness: 6 mm

Maximum Workpiece Weight: 170 kg

Positioning Accuracy: ±0.1 mm

Repeatability: ±0.05 mm

Maximum Punching Diameter: 25 mm for 6 mm thickness

Number of Sheet Clamps: 3

Control System: Bosch MTX

Operating System: Windows XP

Hard Drive: 40 GB

Display: 12 TFT LCD color screens

Table Height: 980 mm

Oil Tank Capacity: 300 liters

Motor Power: 11 kW

Dimensions: 5570 x 5210 x 2220 mm

Weight: 14000 kg

Optional Equipment:

Up to 10 indexable D stations

3 or 8 station indexable multitools

Single tools and forming tools

Coated tools

Reductions for C, B, A stations

Vacuum system

Scrap conveyor

Work chute conveyor

Additional license for nesting software

BPM CNC Punching Machines with Indexable Multi-Tool

General Features:

Frame Construction: The C-type frame is designed for durability, tested using Finite Element Analysis (FEA). It features a welded frame that has been normalized through heat treatment to ensure strength and rigidity.

Indexable Multi-Tool System: Includes a hydraulic punching head with a 360° rotational indexable multi-tool system. This system reduces setup time and tooling costs by allowing for various tooling configurations.

High-Speed Motors: Equipped with high-capacity AC servo motors on all axes to provide increased travel speeds and precision.

Data Transfer: Utilizes fiber optic cabling (Sercos bus) for high-speed communication between CNC and axis motors, resulting in a 16Mb data transfer rate and 1 ms cycle time.

Forming Tools: Capability to use forming tools for added versatility in operations.

Indexable Multi-Tools:

8-Station Multi-Tool: Maximum tool diameter of 12.7 mm.

3-Station Multi-Tool: Maximum tool diameter of 31.7 mm.

Functionality: All tools within the multi-tools can work at any angle, providing flexibility in punching operations.

Standard Equipment:

Indexable D Station Multi-Tool: 1 unit with 3 or 8 stations.

CNC Control Unit: High-capacity unit with a 12-inch screen.

Offline Programming Software: Includes automatic nesting software for efficiency.

Quick Tool Change System: Facilitates fast tool changes.

Hydraulic Sheet Clamps: Two units for securing sheets.

Ergonomic Table: Ball transfer and brush system for easy movement.

Hydraulic Cooling System: Ensures the hydraulic system operates efficiently.

Waste Box: For collecting scrap materials.

Warning Lamps and Light Barriers: For safety and operational alerts.

Portable Operator Panel: For flexible operation.

Optional Equipment:

Spare Indexable Multi-Tool Station: Additional stations for more tool configurations.

Various Tooling Options: Including spare tools and coated tools.

Reduction Adapters: For C, B, and A stations.

Additional Sheet Clamps: For increased clamping capabilities.

Additional Licensing: For nesting software.

Technical Specifications:

Hydraulic Capacity: 300 kN

Working Range (X x Y): 2540 x 1270 mm (without repositioning)

Repositioning Capability: Available

Z-Axis Stroke: 30 mm

Maximum Punching Diameter: Varies (specifics not provided)

Maximum Sheet Thickness: Varies (specifics not provided)

Maximum Workpiece Weight: 170 kg

X Axis Speed: 90 m/min

Y Axis Speed: 60 m/min

Combined Speed (X + Y): 108 m/min

Maximum Punching Rate:

1 mm Thickness: 750 strokes/min

Positioning Accuracy: ±0.1 mm

Repeatability: ±0.05 mm

Indexable Multi-Tool Station Rotation: 360°

Number of Sheet Clamps: 2

Control System: Bosch BTV 16

Display: 12-inch touchscreen TFT LCD color screen

Operating System: Windows XP

Hard Drive: 40 GB

Oil Tank Capacity: 320 liters

Motor Power: 11 kW

Dimensions (L x W x H): 4950 x 4220 x 2020 mm

Weight: 12700 kg