Baykal bpmt PUNCHING MACHINES

PUNCHING MACHINES Baykal

MACHINE TOOLS

Baykal Makine Overview

Baykal Makine Sanayi ve Ticaret A.Ş. is a leading Turkish manufacturer specializing in sheet metal working machinery. With a rich history dating back to the early 1950s, Baykal has established itself as a prominent player in the global market. The company's expertise includes a range of products such as press brakes, shears, notchers, punching machines, laser cutting systems, plasma cutting machines, waterjet cutting, and vertical machining centers.

Company Profile

Facilities: Baykal operates three factories with a total production area of 60,000 square meters, making it one of Europe's largest facilities for sheet metal working and fabricating machinery.

Workforce: The company employs 650 staff, including skilled machine operators, assembly technicians, and a team of 50 engineers.

Manufacturing Excellence: All machines are designed, manufactured, assembled, and finished in-house using CAD environments and modern CNC machining technology.

Certifications: Baykal is ISO 9001 certified by TÜV Rheinland and complies with European CE regulations. The company also holds TSE and TSEK quality certificates from the Turkish Standards Institution.

Global Reach: Baykal exports its products to over 100 countries and maintains a leading market share in Turkey due to its commitment to quality and innovation.

BPM CNC Turret Punch Machines

BAYKAL's BPM CNC Turret Punch Machines are known for their strength, speed, and reliability. These machines are designed to handle large sheet metals efficiently and are equipped with advanced mechanical and electronic automation systems. The key features and specifications of the BPM CNC Turret Punch Machines include:

Design and Operating Features

Rigid Construction: The machine features a closed-type 0 frame construction, which ensures a rigid and durable design. This structure has been tested with finite element analysis (FEA) to ensure high safety factors and minimal flexing or yawing.

Direct Drive Index System: Utilizes a patented Direct Drive system for high-speed indexing without mechanical transfer units, reducing backlash and providing precise angular position control. This system is particularly effective for processing thin sheet materials, offering minimal tool wear and burr-free cutting edges.

High-Speed Indexing: Achieves up to 300 RPM auto-index speed, thanks to the Direct Drive Index System, allowing for rapid and accurate tool changes.

Turret Configuration

Total Stations: The turret consists of 20 stations, including:

4 Indexable D Stations

2 Fixed D Stations

2 Fixed C Stations

12 Fixed B Stations

Precision and Efficiency:

Index Mechanism: High-speed and precision indexing with direct-drive technology.

Low Energy Consumption: Uses variable flow pumps for reduced electricity consumption.

Forming Tools: Capable of using forming tools for additional functionality.

Automatic Tool Lubrication: Ensures efficient operation and maintenance.

Additional Features

Self-Lubricating Guides: Ensures burr-free cutting with minimal maintenance.

Extended Work Table: Features T-slots for versatile workpiece support

Baykal Makine BPM CNC Turret Punch Machines

Baykal's BPM CNC Turret Punch Machines are advanced tools designed for high-speed, precise punching and forming of sheet metal. Below are detailed descriptions of the machine’s key features and functionalities:

Tool Types

Machine Compatibility:

• Thick Turret Type Tools: The machine is designed to use thick turret type cutting and forming tools. This includes a variety of tools such as:
  • Wheel Tools
  • Rollerball Tools
  • Scribe Tools
  • Marking Tools

Indexable Tool Configuration:

• 8 Stations Indexable Tools: The turret can accommodate up to 8 indexable stations with a maximum tool diameter of 12.7 mm.
• 3 Stations Indexable Multitools: Up to 3 stations can hold multitools with a maximum tool diameter of 31.7 mm.
• Increased Flexibility: The use of multitools can significantly increase the number of indexable tools available, allowing up to 80 indexable tools with 10 pieces of 8-station multitools.

Control System

High Performance Control:

• Rexroth IndraMotion MTX CNC: The machine uses the high-performance Rexroth IndraMotion MTX CNC system, which features a low PLC cycle time and a 1 ms drive cycle time.
• UPS Protection: An Uninterruptible Power Supply (UPS) safeguards the computer from power loss and voltage fluctuations.
• Movable Control Panel: The control panel can be repositioned around the machine, allowing the operator to be closer to the working area for faster intervention.
• Remote Diagnostics: The system allows for remote diagnostics and adjustments via the internet, facilitating remote service and support.

Lantek CAD/CAM Software

User-Friendly Interface:

• Lantek CAD/CAM: Baykal's machines utilize Lantek CAD/CAM software, known for its easy-to-use menus and user-friendly interface.
• Features:
  • Automatic Machining and Nesting: Reduces programming time with automatic nesting and machining features.
  • File Import: Supports importing of DXF and DWG files from other design programs.
  • Tool Management: Facilitates the creation and management of new tools and configuration of existing ones.

Automatic Repositioning System

Work Chute for Long Sheets:

• Repositioning: Sheets smaller than 400x400 mm and longer than 2500 mm can be automatically repositioned and evacuated from the working area through the work chute, improving efficiency and reducing manual handling.

Sheet Deformation Detection

Automatic Detection Sensors:

• Deformation Detection: The system includes sensors that detect any deformation in the sheet during operation. If deformation is detected, the machine automatically halts to prevent damage and ensure precise processing.

Automatic Tool Lubrication System

Tool Maintenance:

• Standard Lubrication: The machine features an automatic tool lubrication system that extends tool life by reducing wear. Lubrication is calculated and applied based on the number of hits and the tool’s specific requirements.

Optional Systems

Vacuum System:

• Slug Pulling Prevention: The optional vacuum system prevents slug pulling and damage during high-speed punching operations. It also helps in maintaining punching quality by reducing small scrap and burrs.

Automatic Clamp Movement:

Clamp Adjustment: Clamps can automatically move to predefined positions in the part program, reducing setup time and enhancing operational efficiency.

Baykal BPM CNC Turret Punch Machines

Baykal BPM CNC Turret Punch Machines are high-performance machines designed for precision sheet metal processing. They feature advanced technology and equipment for efficient and accurate punching operations. Below is a detailed overview of their standard and optional equipment, as well as their technical specifications.

Standard Equipment

Moving Table with Ball Transfers and Brush: Ensures smooth movement of the sheet metal.

3 Pneumatic Sheet Clamps: Provides secure holding of the sheet during operation.

Automatic Clamp Positioning: Allows for automatic adjustment of clamps for different operations.

Work Chute with Mobile Storage Box: Automates the removal of finished parts and includes a storage box for waste material.

Waste Box: For collecting scrap material.

Offline Programming Software with Automatic Nesting: Lantek CAD/CAM software for efficient programming and nesting of parts.

Portable Operator Panel: Allows the operator to move the control panel for optimal positioning.

High Capacity CNC Unit with 12 TFT LCD Screen: Provides clear and detailed display of machine operations.

Cooler for Hydraulics: Ensures optimal temperature for hydraulic systems.

Warning Lamps and Light Barriers: Enhances safety by alerting operators to potential issues.

Optional Equipment

Up to 10 Indexable D Stations: Increases the number of indexable tools available.

3 or 8 Station Multitools: Provides flexibility in tool usage.

Single Tools: For specific applications not covered by multitools.

Forming Tools: For shaping and forming operations.

Coated Tools: For enhanced durability and performance.

Reductions for C, B, A Stations: Adapters for different tool configurations.

Vacuum System: Helps in removing small scrap pieces and maintaining work area cleanliness.

Scrap Conveyor: Facilitates automatic removal of scrap material.

Work Chute Conveyor: Enhances the movement of parts through the work chute.

Additional Key for Nesting Software: Extends the capabilities of the nesting program.

Technical Specifications

BPM-T 1225 x 30 Model:

Maximum Punching Force: 30 tons

Tool Rotation: Indexable

Total Number of Tool Stations: 20

Available Indexable Multitool Holder Feature: 3 or 8 tools

Standard Number of Indexable Multitool Holders: 4

Maximum Number of Indexable Multitool Holders (Option): 10

Tool Changing Time (Multitool): 5 seconds

Maximum Tool Changing Time (Turret): 3 seconds

Axes: X, Y, Z, O1, O2, T

Direct Drive for C1 and C2 Axes

Repositioning Feature: Available

Tool Jamming Detection: Available

Working Range (X x Y without Repositioning): 2540 x 1270 mm

Z Axis Stroke: 30 mm

X Axis Speed: 100 m/min

Y Axis Speed: 80 m/min

Combined X + Y Speed: 128 m/min

O1 / C2 Axis Speed: 300 rpm

T Axis Speed: 20 rpm

Maximum Punching Rate (1 mm Nibbling): 900 strokes/min

Maximum Punching Rate (25 mm Nibbling): 360 strokes/min

Maximum Workpiece Weight: 170 kg

Maximum Sheet Thickness: 6 mm

Positioning Accuracy: ±0.1 mm

Repeatability: ±0.1 mm

Max. Punching Diameter for 6 mm Thickness: 25 mm

Number of Sheet Clamps: 3

Control: Bosch MTX Control

Operating System: Windows XP

Hard Disk Capacity: 40 GB

TFT LCD Screen: 12-inch

Work Table Height: 980 mm

Oil Tank Capacity: 300 liters

Motor Power: 11 kW

Dimensions (L x W x H): 5570 x 5210 x 2220 mm

Machine Weight: 14,000 kg

Design and Operating Features

C-Type Frame: Tested for strength using Finite Element Analysis (FEA).

Heat-Treated Welded Frame: Provides enhanced durability and stability.

Hydraulic Punching Head with Indexable Multi-Tool System: Allows 360-degree rotation in increments, reducing setup time and tooling costs.

High-Capacity AC Servo Drive Motors: Offer high-speed travel across all axes.

Fiber Optic SERCOS Bus Line: Ensures high-speed communication between CNC and axis motors with a 16 Mb data transfer rate and 1 ms cycle time.

Forming Tool Capability: Supports the use of various forming tools for diverse applications.

CNC TURRET PUNCHING MACHINES
Turret Punch Load, Unload and Storage System