Baykal hgl 3120 sheet metal working machinery 1

MACHINE TOOLS

 SHEARS

Baykal CNC Plasma Cutting Systems Overview

Baykal specializes in metalworking machinery, focusing on press brakes, shears, notchers, punching machines, laser cutting systems, plasma cutting machines, waterjet cutting machines, and vertical machining centers. They have established a strong global presence with manufacturing operations spanning across three factories, covering a total production area of 60,000 square meters. Baykal's facilities are among the largest in Europe for sheet metal working and fabrication machinery.

Key Features of Baykal CNC Plasma Cutting Systems

High Precision Cutting:

Advanced Plasma Technology: Delivers high-precision cuts with a cutting accuracy of ±0.1 mm.

Axis Positioning Speed: Up to 30 meters per minute.

Movement and Positioning:

Linear Rail Guides: X and Y axes travel on precision linear rail guides for smooth and accurate motion.

Torch Mechanism: Equipped with dual linear guides and ball screws for torch-height adjustment.

Servo Motors: Uses AC brushless servo motors for fast and accurate positioning.

X-Axis: Single servo drive.

Y-Axis: Dual synchronized servo drives.

Z-Axis (Torch Height): Automatic height control.

Cutting Table:

Construction: Independently constructed from the machine frame to ensure positional accuracy under any load.

Sectional Table: Features automatic fume extraction.

Protection and Safety:

Torch Protection: Patented crash protection system to safeguard against accidental collisions.

Automatic Torch Height Control: Ensures consistent cutting quality.

CNC Unit:

Software: Utilizes a Windows-based CNC unit for operation.

Nesting Software: Includes automatic nesting software to optimize material usage.

Remote Control: Optional remote control for large tables.

Optional Equipment:

Dust and Fume Collector: Optional units for effective dust and fume extraction, adhering to safety regulations.

Additional Torches: Options available for plasma or oxy-fuel torches.

Other Accessories: Additional dust and fume collection devices.

Technical Data Overview

Machine Width: Specific dimensions depend on the model.

Machine Length: Specific dimensions depend on the model.

Machine Height: Specific dimensions depend on the model.

Table Height: Specific dimensions depend on the model.

Cutting Width: Specific dimensions depend on the model.

Cutting Length: Specific dimensions depend on the model.

Machine Weight: Specific weight depends on the model.

Baykal is noted for its long history in high-quality manufacturing, serving over 100 countries worldwide through appointed dealers. They are ISO 9001 certified by TÜV and comply with European CE regulations, making them a significant player in the global metalworking machinery market.

Hydraulic Guillotines - Design and Features

General Features

Construction:

Frame: Rigid welded all-steel construction provides static and dynamic rigidity.

Variable-Rake Concept: Adjustable cutting angle for various applications.

Machine Functions:

Digital Control: Easy-to-use digital controls for machine settings.

Backgauge System: Swing-up system for cutting longer pieces beyond the standard backgauge range.

Stroke Length Adjustment: Adjustable to increase the number of strokes for shorter cuts.

Hydraulics: Compact, low-maintenance European hydraulic systems with overload protection.

Safety and Maintenance:

Hold Down System: Hydraulic system to prevent sheet movement during cutting.

Centralized Lubrication: Manual lubrication system for ease of maintenance.

Emergency Stop: Emergency stop buttons on the pendant and mainframe.

Standard Equipment

Shear Blades: High wear-resistant alloyed material with:

Top Blade: Two cutting edges.

Bottom Blade: Four cutting edges.

Backgauge: Digital control for positioning with a 1000 mm power backgauge.

Support Arms: 1000 mm squaring arm with scale and flip-stop, and front support arms of the same length.

Control Systems: Digital stroke counter and pendant control panel.

Optional Equipment

Additional Axes: For special applications.

Pneumatic Support: Type D pneumatic sheet support systems.

Anti-Twisting System: To prevent material distortion during cutting.

Baykal's hydraulic guillotines are designed for flexibility and precision, with various configurations available to suit different cutting requirements.

HYDRAULIC SWING-BEAM SHEARS

Delem DAC 310 Cybelec CYBTOUCH

Optional Equipment for Hydraulic Swing-Beam Shears

Baykal's hydraulic swing-beam shears offer a variety of optional equipment to enhance functionality, precision, and efficiency. Here’s a detailed overview of the available options:

Multi-Function Electronic Control Units

Siemens OP7 S7-200: Advanced control unit for enhanced operational features.

Cybelec DNC 60: Provides sophisticated control and automation for shearing processes.

Backgauge Systems

Servo Driven Backgauge Movement: Offers precise positioning with servo motor technology.

Automatic Swing-Up Backgauge Mechanism: Facilitates the shearing of longer pieces beyond the maximum backgauge length.

Support Systems

Pneumatic Rear Support Systems: Ideal for handling thin sheets with greater stability.

Universal Pneumatic Sheet Support System: Provides versatile support for various sheet thicknesses.

Anti-Twist and Conveyance Systems

Anti-Twist System: Prevents sheet twisting during cutting operations, ensuring straight cuts.

Front and Rear Sheet Conveyor and Stacking Systems: Efficiently manage material handling and stacking.

Hydraulic System Enhancements

Oil Cooling or Heating Equipment: Regulates hydraulic oil temperature for optimal performance in varying environmental conditions.

Extended and Specialized Equipment

Deeper Throat Gap: Throat gap deeper than standard for handling larger sheets.

Extended Squaring Arm and Front Support Arms: Provides additional support with lengths beyond standard.

T-Slotted Front Support Arms with Scale and Flip-Stop: Enhanced for accurate measurements and adjustments.

Safety Features

1000 mm Lift-Up Front Finger Guard: Electrically interlocked safety switch for enhanced operator protection.

Holddown Pads: Additional support to stabilize sheets during cutting.

Rear Safety Guarding: Ensures safety at the rear of the machine.

Compliance and Automation

Conformity to European Community CE Norms: Ensures that the equipment meets all necessary safety and quality standards.

Automatic Front Feeding: Streamlines material handling by automatically feeding sheets into the machine.

Technical Data

The technical specifications for the shears will vary depending on the model and configuration. Key specifications typically include:

Cutting Length: Variable based on the model.

Cutting Capacity: Maximum thickness and width that the machine can handle.

Throat Depth: Depth of the throat for continuous strip cutting.

Backgauge Range: Adjustable range to accommodate different sheet sizes.

Hydraulic Pressure: Specifications for the hydraulic system, including maximum operating pressure.

Design and Operating Features

Baykal's hydraulic swing-beam shears are engineered to deliver precision, durability, and operational ease. Here are the key design and operating features:

Welded All-Steel Frame: Provides maximum rigidity and cutting accuracy.

Box-Type Construction: Top beam and work table designed with box-type construction for added strength.

Rapid Blade Gap Adjustment: Allows quick and easy adjustment of the blade gap.

Swing-Up Backgauge System: Enables shearing of longer pieces than the maximum backgauge range.

Backgauge Retract Function: Facilitates easy removal of the backgauge for accommodating larger sheets.

Compact Hydraulic Unit: Located underneath the work table for low maintenance and ease of access.

Simple Hydraulic Cylinders: Designed for straightforward service and maintenance.

Hydraulic Holddown System: Ensures stability of the sheet during cutting.

Hydraulic Overload Protection: Protects the system from excessive pressure.

Fine-Adjustment System for Blades: Precise blade alignment adjustment.

Adjustable Stroke Length: Increases the number of strokes for shorter cuts.

Standard Equipment

Shear Blades: Made from tough and wear-resistant alloyed material.

Top Blade: Two cutting edges.

Bottom Blade: Four cutting edges.

750 mm Power Backgauge: Equipped with ballscrew spindles for precision.

Backgauge Digital Readout Control: For accurate positioning.

Digital Stroke Counter: Tracks the number of cuts.

Foot Pedal Control: Allows for single and repetitive cutting cycles.

1000 mm Squaring Arm: Includes scale, T-slot, and flip-stop.

Manual Blade Gap Adjustment: Allows for manual fine-tuning.

1000 mm Front Support Arms: Provides additional support for sheets.

Work Table: Features filler plates, ball transfers, and hand slots.

Emergency Stop Buttons: Located on both the control panel and main frame.

Shadow Line Facility: Includes fluorescent lighting for improved visibility.

See-Through Finger Guard: Ensures safety during operation.

Optional Equipment

Power Blade Gap Adjustment: With digital readout control for precise adjustments.

Pneumatic Rear Support Systems: For handling thin sheets more effectively.

Extended Backgauge Length: Accommodates longer sheets beyond the standard length.

T-Slotted Front Support Arms: With scale and flip-stop for enhanced accuracy.

Extended Squaring Arm and Front Support Arms: Available in lengths beyond the standard.

1000 mm Lift-Up Front Finger Guard: Electrically interlocked for added safety.

Holddown Pads: Provides additional stability during cutting.

Rear Safety Guarding: Enhances operator safety at the rear of the machine.

Conformity to European Community CE Norms: Ensures compliance with EU safety and quality standards.

Universal Pneumatic Sheet Support System: Available with brush or ball transfer unit.

Sheet Support and Conveyor System: For efficient material handling.

Technical Data

For specific technical data such as cutting lengths, capacities, throat depths, and hydraulic specifications, refer to the detailed technical documentation provided with the equipment or consult Baykal directly.

MACHINE TOOLS

Vertical Machining Centers

Baykal Makine Sanayi ve Ticaret A.Ş. offers advanced vertical machining centers designed to meet the rigorous demands of modern manufacturing. Below are the key design and operational features of these machines:

Design and Operating Features

Rigid Construction: The lower frame, work table, and cutting beam are all built with rigid construction to ensure stability and accuracy during machining.

Easy Notching Angle Adjustment: Equipped with two handwheels, the machine allows for straightforward adjustment of the notching angle.

Automatic Blade Gap Adjustment: Automatically adjusts the blade gap to accommodate different sheet thicknesses without manual intervention.

Squaring Guides and Accessories: Includes squaring guides, scales, and an angle gauge to assist in precise cutting and machining operations.

Self-Lubricating Precision Guides: Designed with self-lubricating guides that ensure smooth, burr-free cutting and reduce maintenance needs.

Extended Work Table with T-Slots: Features an extended work table with T-slots for additional flexibility and support during machining.

Safe and Durable Operation: Equipped with footswitches and a thermic-magnetic on/off switchbox that complies with CE1 and EMP1 safety standards, ensuring safe and durable operation.

Maintenance-Free Hydraulics: Incorporates a maintenance-free hydraulic system, minimizing downtime and reducing maintenance requirements.

Scrap Collection Drawer: Includes a drawer for collecting scrap material, keeping the workspace clean and organized.

Technical Specifications

While specific technical details such as dimensions, capacities, and additional features can vary, here is a general outline of the machine's capabilities and compliance:

Conformity to CE1 and EMP1 Norms: Ensures the machine meets European safety and performance standards.

Thermic-Magnetic On/Off Switchbox: Provides reliable and safe control of the machine's operation.

Extended Work Table: Designed to accommodate larger workpieces with T-slots for versatility.

Automatic and Self-Lubricating Features: Reduces the need for manual adjustments and maintenance, ensuring consistent performance.