Degen vision hsc honing machine

Degen vision hsc honing machine 

Highspeed-Honing Machine
VISION ULTIMATE
Werkzeugmaschinen
Ultimate
Impressive advantages by HSC-honing

VISION
Ultimate
Werkzeugmaschinen
Stand-Alone-Machine Production Unit

Stand-Alone-machine for manual loading.
Compared to conventional honing machines, Vision Ultimate requires fewer operations.
Machine investment only on demand and in steps.
Reusable standardized short delivery times.
Minimized interference sources.
Specially designed for small workpiece-loading system for free and medium-size lots.
Best accessibility and operability.
Simple process.

Application Fields
Applications:
Bores: from 1 to 20 mm diameter
Workpieces: up to 3 kg weight
Diesel-Injection
Gas-Injection
Powertrain
Type of bores:
Blind-End Bores
Medical Throughbore
Aviation / Space
Interrupted bore
Hydraulics
Vehicle-Hydraulics
Mobile-Hydraulics

Special Features
High-Speed Honing Slide
Only the slide, together with the tool-clamping system, is moving. All other masses, like electric cables, coolant system, and lubrication are not moving.

Coolant-Supply
The coolant-supply through the honing tool combined with the highly-effective ring-coolant enables maximum cutting performance with minimum temperature influences.

Fully Automated Pick-and-Place System
The pick-and-place loading system, fully integrated into the machine, picks the workpiece from outside the machine and moves it through the single stations inside the machine. The loader can handle 3 workpieces simultaneously.

Honing-Spindle
Standardized tooling interface, based on Schunk-Tendo hydraulic expansion tool-clamping system.
Tool-changing inside the machine.
Runout of clamped honing tool inside the honing spindle: less than 3 μm.

Special Features: Tools
Competitive and flexible
Highest accuracy
Very high cutting capacity
Blind-end bores
Interrupted bores
Internal coolant supply
Disposable sleeves
Low tooling stock necessary
Reduced honing fixture costs
Reduced interferences
Honing sleeves
Long tool-life
Shortest change-over time
Short delivery times
Inexpensive
No preparation / conditioning necessary

References
Workpiece Impellor
Customer: Automotive
Workpiece: Impellor for oil pump
Material: Sinter material
Hardness: Hb 120
Bore-Diameter Ø 10/14 x L 18/27
Stock Remove: 105 μm
Results:
Bore-Diameter +/- 2 μm Cmk 1.67
Roundness < 2 μm Cmk 1.67
Cylinder form 3 μm Cmk 1.67
Squareness of bore 15 μm Cmk 1.67
Surface Finish < Rz 4 μm Cmk 1.67
Operation Steps: 1 with D 46
Cycle Time Part-Part: 12s

Reference-Workpiece Valve-Flange
Customer: Automotive
Workpiece: Valve-Flange
Hardness: Soft
Material: 11 SMnPb30
Bore-Diameter Ø 5.75 + 6.95 mm
Stock Remove Ø 35 μm
Results:
Bore-Diameter +/- 2 μm Cmk 1.67
Roundness < 1 μm Cmk 1.67
Parallelism < 1.2 μm Cmk 1.67
Straightness < 1.0 μm Cmk 1.67
Concentricity < 1.0 μm Cmk 1.67
Surface Finish < Rz 4 μm Cmk 1.67
Operation Steps: 1 with D 20
Cycle Time Part-Part: 16s

References - Workpiece Valve - Flange
Customer: Automotive
Workpiece: Valve-Flange
Material: 11 SMnPb30
Hardness: Soft
Bore-Diameter Ø 6.0 mm
Stock Remove Ø 15 - 25 μm
Requirements:
Bore-Diameter 6.000 + 0.003 mm Cmk
Roundness < 1.0 μm Cmk 1.67
Parallelism < 2.0 μm Cmk 1.67
Straightness < 1.0 μm Cmk 1.67
Surface Quality < Rz max 3.2 μm
Operation Steps: 1 with D 20
Cycle Time Part-Part: 12s

References - Workpiece Injector-Body
Customer: Automotive
Workpiece: Injector-Body
Material: 20 CrMo
Hardness: HRC60
Bore-Diameter Ø 4.3
Stock Remove Ø 15 μm
Requirements:
Bore-Diameter 4.3 ± 0.003 mm Cmk 1.67
Roundness < 0.0005 μm
Parallelism < 0.0006 μm
Surface Quality < Rz 2 μm
Cycle Time Part-Part: 16s

Technical Data
General:
Power input: 16 kVA
Bore diameter max.: 20 mm
Bore length max.: 80/250 mm
Workpiece weight max.: 3 kg
Blind hole bores: Yes
Materials: All

Measures
Width: mm
Depth: mm
Height: mm
Weight: kg

Stroke Length
Stroke length: 0-300mm
Stroke acceleration max.: 20 m/s², 2 g
Stroke speed max.: 60 m/min
Drive: Ball-screw spindle
Measurement: Encoder
Honing spindle
Rotation: 0 - rpm
Concentricity: 3 μm
Termination diameter: 20 mm, hydraulic expansion chuck
Drive: Servo motor
Inner cooling agent supply: Yes

High-Speed Stroke
Stroke length: 0-95mm
Stroke acceleration max.: 60 m/s², 6 g
Stroke speed max.: 120 m/min
Drive: Linear drive
Measurement: Glass scale

Tool Infeed
Infeed path: 25 mm
Infeed steps: 0.1 μm
Cutting force control: Force sensor
Ingate detection: Yes
Path measurement system: Encoder