DMG Mori DMC dmu duo Milling machine
DMG MORI dmgmorí.com
DMU 60 P/FD duoBLOCK
DMC 60 U/FD duoBLOCK
DMU 80 P/FD duoBLOCK
DMC 80 U/FD duoBLOCK Universal machining centres for 5-sided/5-axís machíníng
DMU 100 P duoBLOCK
DMC 100 U duoBLOCK DMU/DMC
DMU 125 P/FD duoBLOCK
DMC 125 U/FD duoBLOCK
DMU 160 P/FD duoBLOCK duoBLOCK series
DMC 160 U/FD duoBLOCK
Applícatíons and parts
Híghlíghts
Control technology
Overvíew
Technícal data
DMU/DMC P/U/FD duoBLOCK series 5
The benchmark
CHAMPION ín 5-axís machining.
The 5-axís machines ín the hìghly stable duoBLOCK design with 30 more precísion, performance and efficiency allow the highest machining performance and maximum precision with hígh dynamics. From hard-to-cut materíals such as those found in the aerospace sector, to the híghest requirements for surface quality such as ín tool and mould making, the 4 generatíon duoBLOCK machines provide optimal machíning condítions.
Steering knuckles for lnfínity
Red Bull Racing Formula 1 cars
SUPPLIER
Machine construction
Chassis components Mold carrier for PET bottles
Tool and mold making Energy technology
Tube mold Drill head for the oil and gas drilling sector
Applications and parts
Highlights
Control technology
Overview
Technical data
Fourth generation duoBLOCK added value for you
Unique
With the new duoBLOCK series every component becomes a masterpiece Comprehensive cooling and the high stiffness of the duoBLOCK concept are the basis for the highest possible levels of precision and machining performance The new innovative wheel magazine provides unbeatable flexibility with up to 453 tools and minimal space requirements
DMU DMC P U FD duoBLOCK series
Unique
Please note The results of machining and performance trials given in this catalog are examples The results may vary slightly due to the site conditions and cutting conditions
Precision Performance
Full cooling of the axis drives powerMASTER 1000 motor spindle with the precision package rated at 1000Nm and 77kW Comprehensive cooling measures torqueMASTER rated at 1800Nm and 52kW Wide linear guides and large drives Significantly improved temperature response Spindle Growth Sensor iPrecision volumetric accuracy of 15 microns
Efficiency CELOS
Lower space requirements extremely compact wheel magazine with short tool replenishment time Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility High machine availability B-axis improved interference contour higher stiffness CELOS from DMG MORI enables consistent administration documentation and visualization of order process and machine data CELOS can be extended with apps and is also compatible with your company's existing infrastructures and programs
Applications and parts
Highlights
Precision
Control technology
Overview
Technical data
DMU DMC P U FD duoBLOCK series
The masterpiece Always precise
Comprehensive cooling measures achieve the highest long-term accuracy and precision With the precision package the entire feed drive is cooled and the machine bed is tempered resulting in up to 30 percent higher component precision
Standard cooling measures
Headstock
Motor spindle
B-axis planetary gear and motor
A-axis gears and motor
NC rotary table
C-axis motor
C-axis gears
Basic construction
Y Z-axis motor
X Y Z-feed axes ball screw bearing
X Y Z-linear guideways
Symmetrical column cooling with cooling bars on the column
Heat sinks on the machine bed
Y-axis measuring system thermally decoupled from the machine bed by carbon bearing
Machine bed flushing
Insulated switch cabinet at the rear
The entire feed drive is cooled
Precision package with coolant temperature control
X Y Z-ball screw nut
X-axis motor
Standard with the DMU 160 P FD
Heat sinks in the X-axis three times
Thermoshield
High precision machining on standard machines Volumetric accuracy of about 15 microns Permanent positioning accuracy less than three microns
Thermal control available on DMU DMC 125 P U FD
Applications and parts
Highlights
Performance
Control technology
Overview
Technical data
DMU DMC P U FD duoBLOCK series
Maximum stiffness for the highest machining performance
The overall stiffness of the highly stable and extremely precise duoBLOCK concept has been further improved The structure of the basic design has been optimized further using FEM calculations and the components have been strengthened With the five-axis torqueMASTER and the powerMASTER 1000 motor spindle this results in maximum stiffness and machining performance with up to 1800 Nm of torque
Premium class
Optimized component structure Higher stiffness thanks to an elevated column with a wider support Large drive systems and internally cooled ball screws as standard Wide linear guides for a high table load Larger YRT bearing in the B and C-axis Improved stiffness thanks to the larger bearing diameter Optimized three-point support and a wider supporting area
DMU/DMC P/U/FD duoBLOCK series Powerful
5Х-tогquе МАЅТЕR
5-axis universal milling head with gear-dríven spindle.
Signifícantly improved ínterference contour and higher stíffness
Heavy cuttíng wíth 1,800 Nm 80 higher torque 8,000 rpm
avalıame ar DMU/DMC 100/125
Heavy duty machining package
+ 50 hígher power for cutting hard-to-machíne materíals
+ Less tool wear
+ Better surface qualìty
Damper shoes in the Y-axís two shoes with hydraulícally operated sliding cover
Hydraulic clamping of the NC rotary table Heavy-duty machiníng ATC for the NC rotary table available oг siemens CNC control
Applications and parts
Hightights
Effíciency
Control technology
Overvíew
Technicaldata
DMU/DMC P/U/FDduoBLOCK seríes Innovative down to the smallest detail
The new, innovatíve wheel magazine provides the highest flexíbilíty and productívity due to the fact that ít can be replenished during machining or idle tíme and thanks to its compact footprint.
With rapid tool call-up tímes down to seconds, despite the 453 tools, the preselected tool can be exchanged ínto the spíndle withín second, even during short machiníng processes.
Highlights
+ Tool replenishment duríng machining and idle times two wheels or more
+ The most compact magazine on the market 41 smaller machine width for 123 pocket magazine
+ Up to 453 tool pockets: call-up time down to seconds
+ Patented desígn
+ Extremely short tool change time of just second second for HSK-A100
+ Safe tool retention thanks
+ No disassembly required to accommodate up to 123 5K50 oг 183 SK40 tools of size 80 and up to 63 tools of size 100/125
Obvious
+ Optimal accessibility: from three sídes completely open, large, cubic workspace
DMU/DMC P/U/FD duoBLOCK series
+ Large doors
Manufacture more + Quick and ergonomic set-up and adjustment
+ Unrestricted crane access from above to over effíciently the centre of the table
The 4th generation of the duoBLOCK series enables híghly effícient productíon in every respect, due to íntelligent and demand-controlled accumulators, which contríbute to a considerable energy saving.
Optimal serviceability and unrestricted access to the work area from three sides allow fast and ergonomic set-up and adjustment.
Save energy with efficient features
Energy requíred for complete duoBLOCK 4 generation machiníng of a component on Previous generatíon the duoBLOCK
Applícatíons and parts
Highlíghts
CELOS
Control technology
Overvíew
Technicai data
Símplífied machíne operation. Seamless íntegratíon of machine and company.
Líke on a smartphone, the operator has dírect access to alI available applícatíons through the APP MENU.
ERGOline Control wíth multí-touch screen and SIEMENS
Símple
User-friendly machíne operatíon for all new hígh-tech machínes from DMG MORI.
Consistent administration, documentation and visualisatíon of order, process and machíne data.
Compatible
SMARTkey Compatible with PP5 and ERP
Customized user systems. Can be networked with authorization. Individually adapted access privileges to the control system and the machine.
CAD/CAM products. Open to trend-setting CELOS APP extensions.
CELOS features a standard user interface for all new high-tech machines from the DMU/DMC P/U/FD duoBLOCK series.
CELOS From the idea to the finished product.
DMG MORI CELOS APPs facilitate the consistent management, documentation, and visualization of order, process, and machine data on a unique multi-touch monitor. They also simplify, standardize, and automate the operation of the machine. Sixteen standard APPs help the machine operator prepare, optimize, and systematically process production jobs.
CELOS APPs: Three examples
JOB MANAGER
Systematic planning, administration, and preparation of work orders.
Machine-related creation and configuration of new work orders
Structured storage of all production-related data and documents
Easy visualization of orders, including NC programs, equipment, etc.
JOB ASSISTANT
Process-defined orders.
Menu-guided set-up of the machine and conversational processing of production orders
Reliable error prevention thanks to Windows-based assistance instructions with a mandatory acknowledgment function
TOOL HANDLING
Shorter tool set-up times through assessments of the magazine configuration for subsequent orders.
Display of all tools required for a job, including the automatic generation of a loading list
Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs
Applications and parts Highlights Control technology Software and cycles Overview Technical data
Exclusive, optionally available DMG MORI technology cycles
MPC Machine Protection Cycle
Protecting machines with an emergency shut-off function by measuring spindle displacement.
3D quickSET
Improved precision by measuring and correcting the kinematic precision of 5-axis machine configurations.
ATC Application Tuning Cycle
Process optimization at the push of a button.
New: Cutting force monitoring for drilling and tapping
Toolkit for checking and tuning pockets and grooves
Process-oriented feed drive
L Measuring Sensor Package
Enhanced measuring options with the L measuring sensor.
Measurement of pockets and grooves
Measurement in hard-to-reach areas
Measurement of individual points
Control Cycle
Emergency shut-off with teach function for the actual displacement
The CNC system compensates for workpiece weight
Package with manual and automatic calibration
Process monitoring by means of a bar graph
Milling spindle bearing diagnostics
Gríndíng Interpolation turning Multi-tool gearSKIVING
Machíning with the highest Machiníng of faces Save time by effícíently Manufacturíng of spur and surface accuracy and recesses wíthout using tools splíne gears
Grinding on a universal a turn-míll table Several sister tools on one Synchronised turning of milling machine The machíning processtakes tool holder workpíece and tool
For internal, external and place іп a circular movement Save tool change times and Machíníng of gears close to face grinding around and inside the magazine pockets shoulders wíthout interference workpiece
Truing cycles for Synchronisation and tool the grinding wheel The spindle is perpendìcular path controlled by the cycle to the dírection of movement
Reduced process costs due to manufacturing of gears on universal machines
SIEMENs 840D HEIDENHAIN solutionlíne Operate TNC 640
+ Híghly simplífìed ínteractíve programmíng + Uníque, híghly detaíled 3D símulatíon dísplay wíth identícal look and feel for turníng
+ New optínıised TNC user ínterface and milling
+ HSC1 HEIDENHAIN Seríal Controller
+ SINUMERIK Operate new user ínterface
lnterface
+ ATC , 3D quíck SET
+ Conversatíonal or IS0 programmíng
+ Powerful 32-bit multiprocessor system and
+ Rapíd program generatíon wíth controller, 1 GB RAM plain text programmíng
+ Fast block processing tíme of approx. ms
+ Graphícal programmíng
+ Look-ahead function for up to 150 NC blocks
+ Collisíon monitoríng DCM capable of parameterísation
+ ATC , 3D quickSET
+ Graphical simulatíon of the machining process with overhead view, triple-plane display and + Powerful dual-core processor 3D display; synchronised display during the
+ New optimised ADP Advanced Dynamic machining process
Predictíon movement guide for improved
+ 3D machining, optional 3D tool correction surfaces and quícker machíning block
via the surface normal vector processing time of just ms
+ DECKEL MAHO Package MDynamics , + Dynamic look-ahead functíon wíth no
optíonal optimisation of surface finish and path restríctíons speed for smoothing surface transitions
+ Dynamíc Efficíency with adaptive feed control AFC and trochoídal míllíng as standard
Actíve Chatter Control ACC optional
DMU/DMC P/U/FD duoBLOCK series
High-end CNCs for safe machining and maximum precision.
In addition to SIEMENS 840D solutionline, the new duoBLOCK generatíon ís equípped
with the new ERGO1ine control panel with a monitor and CELOs . The 19
ERGOline panel is available for the HEIDENHAIN TNC 640. Optionally, various exclusive software cycles such as ATC, MPC, 3D quìckSET and DMG MORI Vírtual Machine
aгe available, which directly influence either workpiece quality or process optimisation.
Applicatíons and parts
Highlights
Control technology
Overvíew
Technical data
DMU/DMC P/U /FD duoBLOCK series
duoBLOCK Modular
concept for individual
requirements
5Х-tогquеМАЅТЕR
The duoBLOCK series offers many configuration possibilities due to its modular design. In addition to torque up to 1,800Nm three milling head variants, the wheel magazine
caп be built up in stages for up to 453 tools. And the table technology also leaves nothing to be desired with milling, turning or palletised variants.
DMU60P DMU80P DMU100P OMU125P DMU160P
duoBLOCK duoBLOCK duoBLOCK duовLоск duoBLOCK
Travels X/Y/Z mm 6
The duoBLOCK serles modular design with B-axis as standard equipment.
Milling heads Wheel magazírıe Machíne bed and column
5X torqueMASTER B-axís 1 to 5 wheels, up to 453 tools DMC
NC Rotary table Millig/Turníng table Turn-m 11 pallet table NC Pallet table
DMC 60 U DMC 80 U DMC 1υυ U DMC 125 U DMC 16Π
duoBLOCK
Applicatíons and parts
Híghlíghts
Control technology
Overview
DuoBlock
Technícaldata
DMU 90 P duoBLOCK
Top qualíty equipment at a competítive príce
The DMU 90 P duoBLOCK package machíne ís unbeatabie ín terms of príce performance. The extensíve standard equipment incłudes the speed MASTER motor spíndle wíth SK40 20,OOOrpm
and 60 pockets ín the chaín magazine. Intellígent software features such as the Machine Protectíon Control MPC and the Spindle Growth Sensor SGS ensure the híghest level of machine safety and processing accuracy.
Hígh tech as standard excellent price
+ Motor spíndle SK40 20,000 pm, 130Nm/35kW 40 DC
+ Chain magazine for 60 tools, 5K40
+ Control system: CELOS from DMG Moгі with ERGO1ine Control with síemens 840D solutionline
+ Machíne Protectíon Control MPC
+ Spíndle Growth Sensor SGS
+ lhternal coolant supply 9801/40bar/231/min
Working area
DMu 90 P duoBLOCK
Travels X/Y/Z mm 900/1,050/850
Table size mm ø900x700
Max mum table load kg 1,800
Workpíece dimensions mm
Chaín magazine for 60 pockets
Technical data Options
Workíng area Control x/Y/Z axes mm 900/1,050/850 3D Control HEIDENHAIN TNC 640
NC rotary tвЫe Maín drive
Workpiece dimensions max. mm
Workpiece height max. mm 1,450
Maín drive Tool interface
Speed rpm 20,000 H5K-A63, BT40, CAT40, HSK-A100, BT50, CAT50
Tool interface sK40
Automation/Measurement/Monítoring Torque 56 400/О Nm 35
Power S6 40 3D quíckSET , lnfrared measuring senor: HEIDENHAIN/ kW 130
RENISHAW , Too1 measuríng in workíng area, Signal light Tool magaz ne
Toolinterface SK40 Coolants/chip disponsal
Tool magazine pockets 60/Chain lnternal coolant supply 80bar frequency-controlled,
Diameter free adjacent pockets mm 160 Coolant temperature control, Spray pístol wíth pump, Length max. mm 550 Oil and emulsíon míst separator, Minímum quantity
Weight kg 8 lubricatíon, Air blast cooling
Chip-to-chíp time sec. 7 Options for CELOS with SIEMENS
Linear axes X/Y/Z MDynamics package, OMATIVE Advanced
Feed rate mm/min 60,000 Adaptive Control
Rapid traverse rate m/min 60
Options for HEIDENHAIN control
Actíve chatter Control ACC
Feed force X/Y/Z kN 13/18/25
General control options
VD1 DGQ 3441 /150 230-2 Electroníc handwheel, Applícation Tuning Cycle ATC ,
X/Y/Z Safety package for power failure
VD1 DGQ 3441 /150 230-2 Further options
Lamínated safety glass, Control console for tool magazíne loadíng station, Operation mode 4, Precisíon package, Heavy duty machíníng package Tropical Package, DMG
Layout wake up With cool magazíne 60 pockets and chíp conveyor as standard; footprint:
Chip conveyor
Applícatíons and parts
Highlights
Controltechnology 1: Highest productívity - Complete
Overvíew machíníng with turning and
Technology íntegratíon milling on one machíne ín one set-up
Exclusíve DMG MORI technology Technical data swívellíng ín of Iong tools
DMU DMC FD duoBLOCK series
DMU FD and DMC FD duoBLO CK
Maximum productivity through complete machining on one machine.
DMU/DMC 60 FD DMUlDMC 80 FD DMU/DMC 125 FD DMU/DMC 160 FD
Standard milling/ Exclusive mílling/turníng turning cycles cycles for every requirement
+ Recessing, undercutting, metal removal, threading, etc. + Measuring cycles for the L- measuring probe:
Calibrate measuring probe in the workíng area;
+ Milling and turníng tool measurement measure undercuts, recesses, etc.
+ Imbalance determination, control and monitoring
+ Swivellíng of long tools into the workpiece
+ Measurement data storage, distribution and transfer
+ Alternating speed to dampen vibration during machíníng
+ Use of multi-station tools up to nine cutters optional
Direct dríve technology The strongest míll-turn table ín its class wíth up to 1,800 Nm
+ Heavy workpíeces up to 4,500kg and maximum workpíece diameter of 1,бOOmm
+ Oil mist filter and shatterproof safety glass as standard
+ Less investmerıt and lower space requirements with the use of just one machine
+ Less tiı e needed aııd hígher precisíon to easy set-up
+ Lower unit production costs with the híghest precision thanks to faster machiniııg; lower
handling costs due to reduced idle times and fewer process steps
DMU/DMC FD complete machíning process
Complete Conventiona1 Mílling Mílling machíníng process: machíníng process: Turning Set-up Turníng
Unclamp 1 machíne 3 machines
Dríllíng Reposítíon Drillíng
4 process steps 10 process steps Tapping Tappíng
Machíne single-purpose machines conventional machíníng process
Milling Millíng
Set-up Set-up Precisíon Turníng Turning Set-up Drílling Drilling 5et-up Unclamp Reposítíon Reposition turning Tapping Tapp
Applicatíons and parts
Híghlíghts
Control technology
Overview
TechnoIogy integration
Technícal data
1: Detectíon of components spíndle load
2: Acoustíc emíssíon sensor for dressíng DMU/DMC FD duoBLOCK series
G rinding
Híghlights
+ Milling, turning and grinding in one set-up
+ Unrivalled surface quality
+ Grinding cycles for internal cylindrical, external cylindrical and surface gríndíng as well as dressing cycles
+ NEW: External, automatically ínterchangeable nozzle unít to deliver coolant directly between the grinding wheel and the workpiece
+ NEW: AE-sensor Acoustíc Emission integrated into the dressing unit, to detect the ínitial contact between the grinding wheel and the dressing unit
+ NEW: Detectíon of the initial contact Achíevable between the grínding wheel and the
tolerances workpiece via spìndle load
+ Surface finish <0.4μm
+ Roundness<5μm
+ Quality 5 with diameter<120mm
+ Quality 4 with diameter>120mm
Grínding package
+ Línear guídeways and ball screws with additíonal wípers
+ Sealing air for all lìnear encoders
+ Reduction of the lubrícatíon intervals
+ Observation of addìtíonal maintenance notes
+ lnternal coolant supply 1,3001 wíth centrífugal fílter for particles down to 10 μm
1: Turning 2: Tapping
3: Gear míiiing wíth standard tools
DMU/DMC P/U/FD duoBLOCK series DMG MORI gear MILL
Highlights
+ Complete machíning with turning, drilling and gear cutting
+ Highest flexibility due to machining wíth standard tools on a standard machine
+ Unrestrícted modifications of profíies, flanks and contact patterns wíth verífícation
+ Flexible for different gear types
+ Soft and hard machining on one machine
+ Quality control on the process with output log
Achíevable gear qualítíes
+ Bevel gear DIN s5
+ Spur gear DIN s6 depending on the pítch Process chaín circle díameter
Drawíng
Calculation of the tooth geometry
Free modification of the profile, the fianks and the contactpattern
CAM Programming with a 3D machine model spur gear Bevel gear Worm 9ear Complete machiníng +Complex profiie and flank + 5traíght bevel gear + Free modífication of
Measuring modifications + Helical bevel gear concact pattern in-process
+ straight spur gear + Hypoid + Profìle ZA
+ Helical spur gear + Shaft angie s 90 + Profíle ZN Finished component
+ Double helical spur gear + Kiìngelnberg Cycio-Palioid + Profile Z1 wíth or wíthout m ddle gap +Gleason type, Measuring
FORMATE 5 SGT external
Applícatíons and parts
Fiíghlights
Control technology overview
Maximum precision: íncrease in volumetric accuracy
The high precision variantμPкεcısıoи of the DMU/DMC 125 duoBLOCK with a volumetric accuracy of up to 15μm is uníque worldwíde. 1n order to achíeve the required accuracy, the guídeways undergo over 500 hours of hand scraping. To achieve perfect machining results over the entire working area, high precision flatness, squareness and straightness of all axes ís requìred.
Highlights
+ Maximum precísíon thanks to 500 hours of hand scraping the guideways flatness and straightness s3 рм
+ Posítíoning accuracy down to 3 μm
+ Volumetríc precision down to s15μm
+ lndivídual optímisatíon on the useŕ s premises
Compensation of thermal expansion and volumetric compensation under ìndividual
on site conditions
+ Unbeatable dynamics up to 6m/s and 60m/min
+ Temperature control of all relevant heat-generating machine components 500 hours
of manual scraping scrapíng process:
Up to 80 increase in precisíon
DMU 125μ
Positíoníng accuracy of the linear axes X/Y/Z μm 4/3/4
Posítíoning accuracy of the rotational axes A/B/C 25 5/4/4 straightness and flatness of the linear axes μm
Volumetric accuracy μm 15 only the Iinear axes were considered 1or compensation
Package JJPRECIslON includes:
+ All features of the increased accuracy package
+ Hand scraped guideways
+ Coolant temperature control
+ Volumetríc Compensation System VCs - Compensation of thermal expansion and volumetric compensation under individual on-síte conditíons
+ Spindle Growth Sensor SGS
+ Machine Protectíon Control MPC
+ Tool measuring ín machíníng area BLUM
+ lncreased number of compensation points in all axes
+ Tolerance reduced by up to 80 compared to standard
DMU 125 PRECISI0N
FD-Variante FD-Variante
Travels X/Y/Z mm
Workpiece measurements mm
Applícatíons and parts
Highlights
Control technology
Overview
Technical data
ULTRASONIC
Mould for manufacturing PET botties- dimensions: 400x3бox400mm
Sector Mould making spindle 12,OOOгpm
Number of tools 62 Power 52 kW
Material Torque 430Nm
Machining focus: Complete machíning íncludíng ìn-process automatic contour measurement and fully automatic
productíon by means o a pailet system FM5 ínciudíng workpíece loading by robot
Dríll head-dimensions:330x40x400mm
Machlning time:l8 hours, ciamping operations:
Sector Oil /gas driliing sector Spíndle 12,OOOгpm
Number of tools 20 Power 44 kW
Materíal
Machíning focus: Reducíng machíning time by 75 from 70 hours to 18 hours, machíning negatíve angles with the angle head, surface quality of Ra μm, complete machíning in one ciampíng
Applícatíons and parts
Highlights
Control technology
Overvíew
Technícaldata
Tool magazínes
DMU/DMC P/U/FD duoBLOCK -series Innovative milling heads and intelligent
tool management.
A-axіѕ B-axis 5K40/H K-A63/BT40/CAT40 5K40/H K-A63/6T40/CAT40
SK50/H5K-A100/BT50/CAT50 SK50/H5K-A100/6T50/CAT50
A-axis B-axís
+ More flexible production of complex shapes + Swível range-30 to 180 thanks to negative angles up to 35
+ Complete 5-axis mílling performance Swível range-125/
+ lntegrated cable carrier In proved interference
+ Full use of the X-axis travel for every A-axis angle contour, hígher qualíty thanks to better sealed
+ Optimal interference contour when using housing, longer life because of inechanically
angle heads guided cables
+ User-friendly axis kinematícs thanks to the + The 45 swivel plane results in minimal
swivel plane positioned at 90 loss of working area Avallable o, the DMU 100 P4 upwards + Very short overhang/dístance from the tool to the guídeways in the X-axis
+ Very stíff milling head with good damping and low moments of force thanks to the swivel plane positioned at 45
+ Outstanding milling performance regardless of the directíon of the machining forces
+ No axis clamping necessary
+ Also available as a 5X torqueMASTER gear-dríven spindle wíth up to 1,800 Nm torque
DMU 60 P/FD
0 DMC б0 U/FD 0 243Pł.
DMU 8011001125 P DMU 80
DMC 80/100/125 U, DMC 80
DMU 125 FD
DMC 125 FD
DMU 160
DMU 160 FD
DM - C -160
Prínciple of operatíon
The selected tooд is on wheel 2
Free path three empty pockets for the shuttle
The shuttle double gripper travels to the selected tool;
líft to release the tool from the holder, shuttle travels to the spíndle
Exchange/replacement of the tool and retraction of the double grípper
Maxímum workpíece dímensíons and tool magazine configurations
Sizes 60, 80, 100, 125 and 160 5K40/CAT 40/HSK-A63
Tool holder SK40 H5K A63
Magazine type/maximum 453 Pockets
Measurements Iadjacent pockets occupied mm ø 80 // Length 650 450 /550
Measurements adjacentpocketsfree mm 0120 // Length 650 450 / 550
bar measurements mm 0 280x 160 // Length 350
Maximum torque Nm 25
Chíp-to-chip tíme HS10 sec. applíes to the 80 series SK50/CAT 50/HSK A100
Tool holder SK50 HSK-A100
Magazine type/maxímum 303 Pockets
Measurements adjacent pockets occupied mm ø 110 // Length 650 550
Measurements adjacent pockets free mm e200 // Length 650 550
Boring baг rneasurements mm e400x280 // Length 400 470
Weíght kg 30
Maximum torque Nm 70
Chip-to-chip tíme H5K sec. applíes to the 80 seríes
Control technology
Overview
Technícal data
Automation
Manufacturíng system wíth three machining centres, two-evel 1 neaг storage wíth
52 workpíece posítíons and central tool magazine wíth 400 pockets
2: Manufacturing cell for hydraulíc components
3: Fully automated productíon ofgearboxes
4: OMC H duoBLOCK with RS7/12
5: R57 rotary storage
Flexíble Manufacturing cell + 6xDMC H duoBLOCK wíth workpiece handlíng
+ Príoritised processing oп the next available machíne
+ Simultaπeous machining of three different components
DMU/DMC P/U/FD duoBLOCK seríes duoBLOCK The basis for custom
automation solutions.
Workpiece handling Pallet handling Pallet handilng
Machínes wíth and Machines Machines wíthout pallet changer wíthout pallet changer with pallet changer
Automatíon solutíons
Articulated robotic arms
RS7: 5-pallet rotary storage 7 pallets in the system
RS12: 10-pallet rotary storage 12 pallets in the system
Flexíble pallet systems linear storage
- Pallet handling PH150
Configuration levels/peripherals
Central tool magazínes
Wash 31
Deburre
Measure
Workpiece markíng
avaílable, -not avaílable available for DMu 60/BB P duoBLOCK
Rotary paUet storage RS12
+ Machine íntegrated automation system
+ 12 pallets in the system
Applicatíons and parts
Híghlíghts
Control technology
Overvíew
Technícal data
Machining examples
DM U/ DMC P/ U/ FD duoBLOCK seríes
Hígh-performance míllíng, dríllíng and tappíng.
Applícatíons and parts
Highlights
Control technology
Overvíew
Technical data
Power díagrams
Spíndle range
speed//Toolcarrier
Power 40 DC , torque 40 o DC 60 P/U 80 P/U 100 P/U 125 P/U 160 P/U
Speed range;Spíndle run-uptíme duoBLOCK duoBLOCK` duOBLOCKv duoBLOCK duoBLOCK standard, optional, - notavailable, optional, 15θ4 DC 2mіо
Applícatíons and parts
Hìghlíghts
Control technology
Overview
Technícal data
Floor plans DMU/DMC P/U/FD duoBLOCK series
Floor plans D MU P/ FD
Floor plan DMU 125 P/FD duoBLOCK
Layouts without coolant systero and cooling units are shown, subject to change, details on request
Applícatìons and parts
Híghlíghts
Control tecl nocogy
Overview
Technícal data
DMU/DMC P/U/FD duOBLOCK series
Technical data
DMU 60 P/FD dB DMU 80 P/FD dB DMU 100 P dB
Workíng area X-, Y- and Z-axes mm
Table/Workpíece mounting surface/Workpieces
NC rotary table rpm
Machíne data
Space requírements of base machíne plus chïp conveyor, m 26
without internal coolant suppiy
Machine heíght standard machine m 3:1
M
Applìcatíons and parts
Highlíghts
Control technology
Overview
Technícal data
Options
DMU/DMC P/U/FD dtioBLOCK оі 0Ѕ
Optíons
DMU 60 P/FD dB DMU 80 P/FD dB DMU 100 P dBe
Manual tab1e options
Hydraulic clamping for tabie
Too1 holder
HSK-A63/BT40/CAT40 HSK-A for turn-míli machínes as standard
HSK A100/BT50/CAT50 HSK-A for turn-mi11 machínes as standard
Automation/ Measurement/Monítoring
3D quìckSET
lnfrared measurıng sensor HEIDENHAIN T5649/Reníshaw PP60 OMP 60
Too1 measurement in the workıng area, Bium Laser NT hybrid
Mechanical tool breakage detection in the tool magazíne
Comb ned tool measurement ín the working area,
laser system for millíng tools, 3D scanner for turning tools FD FD
Four-colour signal líghts
CoolantlChifp disposai
Production package wíth 600 litre coolant unít, papeг band fílter,
40Ьaг nternalεoolantsupply Standard`
Product on package with 9801ítre coolant unít, paper band fílter,
40 bar internal coolanc suppiy 5tandard Standard
80Ьaг ínternal coolant suppIy frequency-controiled
Temperature contro1 for the 600/980 1 tre ínternal cooiant supply system
Coo1an[ gun with 1-bar pump, 40 lítres per mínute
M n mum quantity lubrication through the spíndle and through external nozzles _
0 1 and emulsion míst filter included asstandard wíth turn-mi11 machines
Air coolìng through the spindie -
Optíonai Heidenhaín TNC 640 control systems
Applicatíon Tuníng Cyc1e ATC
Electroníc TNC 640 hand wheei
Control consoie for tool magazirie loading station
Actíve Chatter Control ACC
Options SIEMENs 840D solutionlíne Operate
Electronic SIEMENS 840D hand wheel
Control console for tool magazine loading statíon
DECKEL MAHO Paket MDynamícs
General options
Shatterproof safety glass viewing panels Standard with FD
Operating mode 4 Process monitoring in productíon
Package for increased precision
Heavy-duty machìning package optionally available standard for the P machine: coolant system 500 líters, fabnc band fiIter, 105 40 baг
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