DMG Mori dmu monoBlock 5-axis milling machine

DMG MORI 5-AXIS UNIVERSAL MILLING MACHINES
DMU 65/85/105/125 monoBLOCK DMUI DMC
DMU 75/95 monoBLOCK 
DMU 65/85/105/125 FD monoBLOCK
DMC 65/85 monoBLOCK monoBLOCK series
DMC 65/85 FD monoBLOCK
Applicatíons and parts 
Control technology
Overview
Technical data
DMU I DMC monoBLOCK SERIES
monoBLOCK 
The benchmark ín all sectors
The monoBLOCK series has a machíne concept for every sector: Be it 5-axís símultaneous machiníng, híghly dynamic high-speed millíng, íntegrated míll-turníng, high-torque cuttíng or the broad fíeld of productíve parts machíníng in 3-5 axes. Wíth the new monoBLOCK machínes, every  component produced becomes an impressive masterpíece.
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DIE MOLD MAKING MACHINE AEROSPACE

DMG MORI: Excellence in Technology

Applications & Highlights:

Industry Applications:

Construction: Tool steel molds, titanium blisks, CK45 planet carriers.

Energy: Aluminum impellers.

Medical: Titanium knee joints.

Tooling: Specialized side milling cutters in tool steel.

Technology Excellence Centers

No. 1 in Technology Excellence

DMG MORI combines expertise as a machine builder and component manufacturer to deliver industry-leading solutions. With dedicated DIE MOLD and AEROSPACE Excellence Centers in Pfronten, customers receive end-to-end guidance, from holistic technology solutions to turn-key processes.

DIE MOLD Excellence Center

Over 50 years of experience and more than 20,000 satisfied customers in this sector.

Workpiece capabilities: From 10 mm to 6,000 mm (0.4 in to 236 in) and up to 150 tons (165 tons).

Best surface qualities up to 1 µm.

High-speed spindles: Up to 40,000 rpm.

Dynamic machining: Permanently accurate linear drives with up to 2.9 g acceleration.

AEROSPACE Excellence Center

20+ years of aerospace expertise for all applications and materials.

Green Button Process: Ensures unmanned production with maximum process reliability.

Additive Manufacturing: Laser cladding and selective laser melting in the powder bed.

Milling-turning technology: Best in class for casings and rotatives.

Advanced machining possibilities: Grinding, turning, eccentric machining, or alternating speed cycles.

Machine Highlights

DMU 65 monoBLOCK Series – The All-Rounder

Versatility: From 3-axis to dynamic 5-axis machining with Direct Drive.

Ergonomic Design:

Large door openings for unrestricted crane loading (up to 6,000 kg).

Compact footprint: 8 m² (86 ft²).

Quick setup with three-point support.

Precision Engineering:

Comprehensive cooling measures and multi-sensor compensation.

Optional precision package for up to 25% higher accuracy.

High-Tech Spindle & Control Technology

Motor spindles:

Up to 30,000 rpm, 185 kW (114 hp), and 40 Nm.

Ideal for machining aluminum components with small, complex cavities.

Dynamic swivel rotary tables with Direct Drive in A/C axes.

Advanced monitoring with proprietary technology cycles, including MPC, S15, and tools like Spike, Artis, and Caron.

Customer Benefits

Ergonomics and Handling:

Unique operator access to the workspace, even with pallet changers.

Stiff Construction: High static mass and balanced moving parts for precision.

Roller Guideways:

55 mm in all axes (45 mm for DMU 65 monoBLOCK).

Why DMG MORI?

Over 35 years of 5-axis expertise.

A legacy of high performance and precision.

A wide array of solutions tailored for every industry and material.

VERSATILE CELOS
+ Universal - swivellíng rotary table with + CELOS from DMG MORI allows consistent
single or twin dríve administration, documentation and visualisation of order, process and machíne data + Milling and turning - complete machining at up to 5,400Nm 13,983tt- bs + CELOS can be extended with apps and is also compatible with your companý s existing + Dynamíc - 3 different table optíons wíth infrastructures and programs
Direct Drive on the A and C axes
+ Productive - with up to síx pallets in the system
Apptications and parts
Híghlíghts
Control technology
Overview
Technicaldata
DMU DMC monoBLOCK SERIES
Uníque ergonomics
With a footprint of 8m2 1 86ft2, the monoBLOCK is the most compact machine in its
class on the market. The perfect accessibility and visibility of the working area also
províde maximum user satisfaction The working area can also be loaded from above.
U Three-poínt support with the inherently rigid monoBLOCK and crarie hook design for rapid installation 
Palletísatíon optíon with unrestricted access to the working area 
Optímal chip removal and chip disposal from the machine co the rear -
Staínless steel covers in working area
Prevention of soiling and best accessibility
The most compact machíne on the market simpliłies and speeds the process from the idea to the finished product 
B lmproved functíonality
The safety glass caп Ьe removed from outside the machine 0 Retention of value/long-lífe surfaces
P emlum range built to a high standard for superíor scratch resistance and protection against damage
UNRESTRICTED CRANE LOADING OF UP TO 6,000kg HIGHLIGHTS 
+ Large door opening with unique access co the working area for quick and ergonomic set-up of workpiece and tools
+ Crane loading from above to over the table centre
+ Door opening of up to 1,900 mm 
DMU 65/85/105 monoBLOCK
+ Full accessibility to the working area and tool magazine, even with automation
EASE OF MAINTENANCE 
Oil mist extraction through the magazine
Magazine with swing arm tool changer for up to 180 tools
Control cabìnet under the tool magazine

Chip disposal to the rear
Central Fluidbox for best accessibility
CELOS

Applications and parts
Highlights
Precise
Control technology
Overview
Technical data

DMU DMC monoBLOCK series

Precise and stable for perfect machining results

The monoBLOCK series produces optimal milling capability, the best machining performance, and excellent levels of precision thanks to its extreme stiffness and stability. These top levels of performance are achieved by the high static masses of the monoBLOCK and detailed FEM analysis. The weight-optimized GGG-60 moving parts provide high process dynamics.

Standard cooling measures
Cooled Z-axis motor
Cooled A- and C-axis motors
Cooled C-axis gear
Cooled motor mounting plates in the X- and Z-axes
Internally cooled ball screw in the X-axis
Cooled linear guideways in the Z-axis
Cooled ball screw bearing in the Z-axis
Constant temperature in the machine by covering the Y-axis and using fans, two in the X-axis and one in the Y-axis
Multi-sensor compensation with four sensors: spindle, cabinet, Y-axis slideway, and machine base
Coolant unit and linear encoders in the X-, Y-, and Z-axes

Comprehensive cooling measures for maximum long-term accuracy as standard

MonoBLOCK maximum stability from one casting

Stiff monoBLOCK concept
One-piece column with large stable slideways and fifty-five-millimeter roller guideways in all axes
Maximum stability thanks to the large YRT bearing in the swiveling rotary table and large ball screws in all axes
FEM optimization of all components
Clamping of the swiveling rotary table

Up to twenty-five percent higher accuracy with the optional precision package

Cooled motor mounting plates in the X- and Y-axes
Internally cooled ball screw in the Y- and Z-axes
Multi-sensor compensation in the A- and C-axes
Selected components only in conjunction with the measuring production package and coolant temperature control, in combination with tools with face and taper contact at the cone and the tool flange

Bobby car mold, surface finish of Ra less than zero point four micrometers

Applications and parts
Highlights
Versatile
Control technology
Overview
Technical data

DMU DMC monoBLOCK series

Individual or universal, a solution for every application

Universal milling and turning with a swiveling rotary table for complete machining rated single or twin drive at up to five thousand four hundred-newton meters

Five-axis simultaneous machining and machining of negative angles for maximum productivity through complete machining on one machine with speeds up to twelve hundred revolutions per minute

Long-term precision with dynamic swiveling rotary table and direct drive in the A- and C-axes

Direct drive in the C-axis
Highly dynamic direct drive technology in the A- and C-axes tandem for the highest levels of precision and dynamics even with continuous operation

Available on DMU DMC sixty-five and eighty-five monoBLOCK

From power to high speed

The widest range of spindles on the market

Up to forty thousand revolutions per minute and four hundred thirty-newton meters of torque
SpeedMASTER high-tech motor spindles with the best performance and accuracy
Modular technology for the quickest and most cost-effective repairs
K fifty-one HSK-A one hundred available for the DMU DMC eighty-five monoBLOCK upwards

Three-axis machining of large workpieces weighing up to six thousand kilograms

Large working volume with up to two square meters clamping area and an unbeatable maximum table load for demanding three-axis machining

Productive with up to six pallets in the system

Best accessibility and ergonomics on the market with palletization option allowing unrestricted access to the working area with R three or R six rotary storage

Applications and parts
Highlights
Control technology
CELOS
Overview
Technical data

Simplified machine operation with seamless integration of machine and company

APP menu

Like on a smartphone, the operator has direct access to all available applications through the app menu

Ergonomic control

With multi-touchscreen and Siemens

Simple

User-friendly machine operation for all new high-tech machines from DMG MORI

Consistent

Consistent administration, documentation, and visualization of order, process, and machine data

Compatible

Compatible with PPS and ERP systems. Can be networked with CAD CAM products. Customized user authorization. Open to trendsetting CELOS app extensions. Individually adapted access privileges to the control system and the machine

DMU DMC monoBLOCK series

It appears that you provided a series of technical specifications for various DMU (Deckel Maho) machine models, such as the DMU 85 FD monoBLOCK, DMU 75/95 monoBLOCK, and other associated details about the machine's capabilities, spindle motors, and cycle information.

DMU 85 FD monoBLOCK:

Maximum speed: 1,200 rpm

Maximum power: 100 kW

Torque: 4,400 Nm

Various specialized milling-turning cycles like alternating spindle speeds, multi-tool usage, in-process workpiece measurement, and electronic balancing.

DMU 75/95 monoBLOCK:

Travel: X/Y/Z axis travel range (750/650/560 mm for DMU 75, 950/850/650 mm for DMU 95)

Maximum load: 600 kg to 1,000 kg

Tool magazine options up to 120 stations

Spindle speed: 20,000 rpm with options for different control systems.

Key Elements:

Workpiece Materials:

Steel CK45, CK46, CK451 (common materials for CNC machining processes).

Machining Operations:

Milling (face milling and high-performance milling)

Drilling (using indexable inserts)

Tapping (using taps for threading).

Material Removal Rate (MRR):

Various rates for different machining operations and materials, measured in cm³/min or in³/min.

Tools and Tool Sizes:

Face Milling: Diameter 80 mm to 160 mm

Drills: Ø54 mm to Ø80 mm

Taps: M24, M30, M42

Cutting Conditions:

Spindle Speed: Varying from 530 rpm to 1,600 rpm depending on the material.

Feed Rates: Various rates (e.g., 2,741 mm/min to 2,900 mm/min).

Cutting Depth/Width: Specific to tool type and material.

Spindle Torque and Power:

Spindle rated at 10,000 rpm / 44 kW (59 hp) with torque of 288 Nm.

Other configurations show spindle power up to 52 kW.

Machine Details:

DMU DMC MonoBLOCK Series: Machines with a variety of configurations for high-performance machining.

Workpiece Dimensions: Max workpiece sizes around 840 mm (X), 500 mm (Z), with a weight capacity of 600 kg to 1,000 kg.

Rotary Table: Swiveling or turntable configurations, with a max load of 600 kg or more depending on the model.

Control Technology:

CELOS: Operating system with various controls, including HEIDENHAIN TNC 640 for advanced 3D control and multi-touch screens.

Machine Specifications:

Rapids and Feed Speeds: Up to 40 m/min for linear axes, with feed thrust capabilities.

Ball Screw/Guideways: Various configurations ensuring high precision.

Space Requirements: Machine height and weight specifications for installation purposes.

These machines are advanced CNC milling systems used for a variety of high-precision tasks, from face milling to tapping and deep-hole drilling.

Here are some key points from the data you provided:

Machine Specifications:

Spindle and Tool Options:

A variety of spindle motor options are listed, with speeds ranging from 10,000 rpm to 40,000 rpm depending on the machine model.

The tool holders vary, including HSK-A63, BT40, and CAT40.

Vertical chain magazines (60/90/120/180 pockets) are available depending on the model.

Feed and Travel:

Linear axes (X/Y/Z) feed rates vary from 4000 mm/min (157.48 in/min) with rapid traverse speeds up to 40 m/min (1574 ipm).

The machines have different working volumes and travel lengths depending on the model (from DMU 65/85/105/125).

Machine Features:

Direct drive technology for high precision and faster spindle speeds.

Options for rotary tables with tilting/swiveling angles (A-axis and C-axis with Direct Drive).

Available cooling systems with options for coolant supply and spray nozzles.

Control and Accuracy:

Control systems include CELOS with Siemens 840D sl and HEIDENHAIN TNC 640, equipped with multi-touch screens.

Advanced measuring options for tools (Blum laser measurement, infrared measuring sensors).

Precision features like 3D QuickSET for tool setting and machine protection controls (MPC).

Workpiece Handling:

The machines handle workpieces of varying sizes, with maximum dimensions typically ranging from 840 mm to 1,250 mm, depending on the model.

Various pallet and table configurations for flexible part handling.

Applications:

The machines are suited for high-performance milling, drilling, and tapping tasks, particularly in steel materials like CK45, CK46, and CK451.

High material removal rates (up to 1000 cm³/min or more) are possible with the correct tooling and setup.

Service and Support:

DMG MORI's Customer First service includes spare parts, maintenance services, and support with a focus on reducing service costs and improving machine availability.

Service hotline and spindle services promise up to 50% reduced costs for machine support.

These specifications suggest that the DMU/DMC series of machines are ideal for industries requiring precision, flexibility, and high-volume machining, including aerospace, automotive, and heavy industries.