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DSK ATC CNC heavy duty plano miller

DSK ATC CNC heavy duty plano miller

Name: Mach 4 Metal
Rating: 4.9

DSK MACHINERY

CNC Heavy Duty
Plano Miller

CNC Heavy Duty Plano Miller has a perfect combination of up-to-date design, advanced high technology, and fully skilled DSK Machinery engineering.
This machine consists of a column, bed, table, crossrail, crossbeam, milling head, accessories, and CNC control system.

CNC Heavy Duty Plano Miller
Applications: This machine has been designed for various kinds of workpieces in industries such as the ones listed below:

Shipbuilding lndustry

- Marine diesel engine block parts
- Bed plate
- Frame box
- Cylinder frame
Power Generatíon lndustry
- Stator frame
- HP / LP casing
ІNNER / Outer casing
- Comp. casing
Steel łndustry
- Steel mill housíng

Features
Cast lron Structure
The main parts such as table, bed, crossrail, crossbeam, coiumn, and milling head are
made as cast iron to get rigid structure and high dimensional accuracy of theproduct
This stiff structure makes it possible to perform heavy duty machíníng.
table, bed, crossrail, crossbeam, column, milling tool
Hydrostatic Worm Rack System

The hydrostatic worm rack system is used for the hydrostatic worm rack of bedoll 19 and the worm longitudinal adjustment of the table on the bed. A stable film of oil is built up between the rack flanks of the worm and the rack, over which the feed power is transmitted friction-free from the bed slide to the bed. Pressure monitors and gauges are built into each circuit. A fault message would appear if there is a lack of pressure due to a defect in the oil supply, and the operation would be stopped. The hydrostatic worm system eliminates backlash, making it ideal for heavy-duty cutting and high-speed revolution without frictional resistance and backlash. This system solves these challenges effectively.

CNC Heavy Duty Plano Miller
Automatic Synchronization System
For the vertical movement of the crossrail, the feed drive of the crossrail column is equipped with two high-hardness ballscrews and AC servo motors for accuracy. Two separate feed gearboxes and AC servo motors are installed on each column. The W1 and W2-axis enable the crossrail to continuously maintain level and synchronize the changing locations of the crossrail using the location-adjusting function of the NC control system.

Crossrail Moving and Synchronization Control System
Up-to-date control systems from Siemens and Fanuc are applicable.

Milling Head

Our milling head has a special design for efficient heavy-duty machining of steel structures and parts, guided by a hydrostatic system inside the ram housing. The ram is covered in housing to support during heavy cutting. The ram feeding is executed by a connected AC servo motor, spur gear, and ball screw. To remove backlash, a double-nut type ball screw is applied. The counterbalance cylinder is designed for rapid traverse without load, despite the absence of a counterbalance cylinder.

Waldrich Coburg Milling Head
A Waldrich Coburg milling head can be attached as an option by mutual consent with Waldrich Coburg.

Specifications

Ram Section: 600 x 600 mm or 600 x 600 / 630 x 630 mm

Motor Power: AC 75/105 kW or AC 105 kW or AC 105-150 kW

Motor Power (Hp): AC 101/141 Hp or AC 141 Hp or AC 141-201 Hp

Stroke: 1,500-2,500 mm, 1,500-3,000 mm, or 1,500-4,000 mm

Accessories

Various types of attachments are available for additional machining work, such as straight attachments, angle attachments, universal attachments, and special customized attachments based on the customer’s request. These can be supplied by DSK Machinery.

ATC - Automatic Tool Changer
The automatic tool changer is installed on the right or left side of the machine for efficient operation and machining. It has a multi-position shuttle for all attachments along the X-axis travel direction. Wherever the ram is located, attachments can be changed, and this process is controlled by a standard NC program.

Specifications of CNC Heavy Duty Plano Miller

Distance Between Columns: 4,500 mm or 5,500 mm

Distance Between Table Surface and Spindle Nose: 2,500-4,500 mm or 4,000-5,500 mm

Capacity Size: 3,500-6,000 mm or 4,500-7,000 mm

Spindle Motor Power: AC 75/105 kW or AC 105 kW

Ram Section: 600 x 600 mm or 630 x 630 mm

X-Axis Travel: 236 in. / 787 mm or 315 in. / 984 mm

Y-Axis Travel: 197 in. / 236 mm or 236 in. / 276 mm

Z-Axis Travel: 59 in. / 98 mm or 59 in. / 118 mm

W-Axis Travel: 79 in. / 138 mm or 118 in. / 177 mm

Feed Rate X/Y/Z/W: 10,000 mm/min or 15,000 mm/min for Y-axis, 10,000 mm/min for Z-axis

Control System: Siemens / Fanuc