Ermak Lasermak 3825 flying optic laser cutting maschine 1

ERMAK  CO2 FLYING OPTIC 
LASER CUTTING SERIES
CO2 FLYIN  0PTIC ERMAKSAN has obtained the principle of providing customer satisfaction by product quality and durability, technology, price and after sales support. LASERMAK Presents reflects nowadays latest technology and meets whole expectations y its high performance, high velocity, high accuracy, wide application range, low running and maintenance costs features to the sheet metal working machinery users utility as a result of R D labors. 
LASERMAK which has reliable, strong, mono block construction and highly dynamism is manufactured by  combining ERMAKSAN 40 yeaг old experience in the sector with components that their quality certified in world markets.

Edge, Start_up , Power Control Function . Low Energy and Gas Consumption
Automatic Nestíng and Machíníng Hígh, Reliable, Powerful GE-Fanuc RF Laser Source
Time and Cost Calculatíon GE-Fanuc 16-íLB CNC Controller
Network Connection Between Offíce and Machine Hígh Safety , Laser Beam Protective Wíndows, Easy 
Opening Safe Hood Shuttle Table-Automatíc loading-unloading
Relíable High/Low Pressure Gas System Restart-Retrace Features
Automatíc Controlled Synchronized Suction System Reference Sensor from 3 Points and Program
Specíal Fíltered, Dríed Air System Píercíng Sensor
Compact Exchangeable Cartrídge for 3,75,5,,10 Part and Scrap Collectíng Conveyor
Lens Capacítíve Sensor , Hígh Pressure Cuttíng Head Two Propotional Valve and Special Gas System For High
Long Life Rustproof,Fíltered Water Cooling System Pressure
LASERMAK which has reliable, strong, mono block construction and highly dynamism is
manufactured by perfect combining ERMAKSAN s 40 year oдd experience in the sector with components that their quality certified in world markets.
 HEIDENHAIN LASERV
GE-Fanuc CQ2 Resonator which has more than 10000 ïnstauations around  
GE-Fanuc COz - Laser offer
intelligent Technology for Highest Reliability
+ GE Fanuc Lлsers provide + Extremely Low Gas Consumption a well baIanced Beam
Advanced Aiarm Circuits Shape protecting Optics.
Cyclone Cleaner Unit removes Solid Contamination and + GE Fanuc 4kW has only 6 FMs 
lengthens Mirror CIeaning lntenrals GE Fanuc 2 kW has only 3 FMs
Photo-Cataiytic Element removes Hydrocarbons to avoid Mirror + GE Fanuc use a ModuIar Power
Contamination and to protect Laser Power Supply Units Supply System typicaIIy 1 PSU
Nano-machined Mirror Holders reduce Resonator Adjustment Time per 1 kW Output Power 1. 
after CIeaning or Exchange Cлse of Break down of one Uniti
GE Fanuc Lasers Use a Very StabIe and Proven Resonator Structure, Operation can be continued.
+ GE Fanuc Lasers offer latest RF Excitation Technology GE Fanuc Lasers Use Very Cost Effective Standard Optical Components.
+ GE Fanuc protect Life by 1ow AC VoItage and Skin Effect. GE Fanuc Mode is Designed to give an Even Energy Distribution on Optics
Discharge Circuits of GE Fanuc Lлsers do not need any Maintenance GE Fanuc Mode is EspeciaIIy Designed to Achive Best Cutting Results
over a Wide Range of Thickness. GE Fanuc  MOS-FETs offer almost unlimited Lifetime and do + RF Excited Lasers Have a considerabIy lower Consumption1C400E:101/Hour not require Maintenance. Highest Efficiency.
rGE Fanuc Radío Frequency Excítation Sίlver electrodes Discharge
No Wear of Electrodes
Electrodes are attached to the outsíde of discharge tubes. Therefore there is no contact
between electrodes and díscharge and consequently no wear of eiectrodes. No contamination of laser gas takes place.
Low Gas Consumptíon
Compared to DC-Discharge, RF-Díscharge generates considerably lower energy densities.
Dissociation rate of CO2 is therefore much lower. Additionally low voltages and Skin-Effect decrease the danger potential.
Constant Power Output Homogenous gas discharge guarantees a very constant output of laser power. Ceramíc coating Quaıtz tube
 Latest Laser Technology by means of Sophistícated Ceramics Technology at Discharge Tubes Symmetrical mode-distribution by means of helical electrode structure
+ Electrode protection by means of ceramic coating Eлsy to exchange due to integrated design
BEAM MODE
Gaussían Mode Best Theoretícal Mode Ge-Fanuc Beam Shape
Best Theoretícai Mode for cutting Optímízed for Efficient Laser
Cuttíng Processes
Gaussian mode called as best theoretical mode gives perfect cutting results on thin sheets. However it s not convenient for thick material cutting. The shape as called best theoretical mode for cutting is the most effective one for thick materials. GE-Fanuc has created low order mode provides effective working on both thick and thin materials by optimizing these two modes.

LASERCUTTING
 Benm path delívery system has five folding mirror, one lens to delíver beam from oscíllator to cutting head.
Be sure that less optical components make the beam much more stable cutting performance and reduce maintenance efforts.
The po arization mirror transforms the linear polarized beam into circu ar po arized beam to get best cutting resuIts on two directions X Y .

LCD colored screen monitor pn Specілl functíons
DD 512 kB part pгogглm memoгу . Tracing function by means of anaIog input and CNC-Axίѕ
D Extensíve Laser diagnostic functíons Leak . Activation of tracing mode via G-command
D Measurement of Z-axis position stays active during tracing Check , Agíng , Laser Tuníng 
D Control characteristics can be changed by parameter setting Processíng parameter control
Cuttíng Function + Cutting faiIure monitoring
Pierce and High Speed Piercing Function . Ping_Pong Function Hole to hole time realIy short
Edge Machining and Start-Up Function . High Speed Approach Function sharp Edges, especiaIIy when cutting thick + Sensor controlled piercing time materiaI Beam length compensation
CIean Cutting without Burn Cutting data Iibrary
Power Control Function Restart and Retrace Function
Integrated laser screens r Ethernet or PCMC1 Card Connections
Maintenance / Diagnostic / Assist Gas Setting . 3 Points Reference Sensor
/ Laser Setting / Laser Power Screens . Graphics DispIay .
Lantek Expert Cut CAD/CAM Software Maintenance Time Messages
Dr ExchangeabIe cartridge system for hígh pressure cutting appIications 5, 7,5 and 10
wíth extension adaptor focal lengths are provided by two exchangeabIe cartrídges on the cuttíng head
+ nozzle cIearance is programmabIe . effective lens and nozle cooling
+ with integrated distance sensor control two cutting gas connection
cartridge replacement system enables faster eггoг signaIs collision, cabIe cut, body touch
change of cartridge to protect cutting head  enabIes high pressure cutting 2,5Mpa
GE-Fanuc 1 бј - LB controller ís a comp ete system with Maintenance / Díagnostic / Assist Gas Setting / Laser Setting / Laser Power Screens integrated laser screens.
Lasermak uses Lantek Expert Cut Cad/Cam Software by its own  lasermak postprocessor. There are many features to make cut easier like a automatic nesting and machining, caIcuIation of time/cost, micro-joint, common cut All Cutting Data has been instaIIed Lanteks Tables of Technology Part. Thus, Part program which is made a nesting and machining is directly instaIIed to the CNC without any cutting parameter settings. Lantek has a so some a additionaI features if it is not abie to cut like a smaller hole
0,5xthίckness of materiaI Lantek decides automaticaIIy marking  
CO2 FLYING
Classified as Flying Optic , works via table and so worksheet is fixed; cutting head is moved 2D, principe
D^ GE-Fanuc linear motors are beíng used at movement of bridge on table X-Axis and movement of cutting head on bridge
Y-Axis ; GE-Fanuc servo motor is being used at vertical movement of cutting head Z-Axis 0,02 mm positioning,0,05 mm repetition accuracy, 2 G 20 m/s2 acceleration X пxis, 4 G 40м1ѕ2 acceIeration of Y axis and 200 m/min simuItaneous, approx. ve ocity are being achieved by means of advantages of linear motor technology.
Moпo block rigid durabIe construction frame.
Aluminium,rigid and lite bridge
The compensation unit in addition to same linear guide on X axis resonator side works synchronous with cutting head and makes constant beam path length, diameter and energy distribution between resonator and cutting head. By this way same, smooth,
perfect cutting results are achieved at every point on the table.

Machine Frame, 5 axeѕ, X, Y, U, V axes, linear, motorized, Z axis senıo -lens selection, cutting parameters and speed. Frequency, power, pressure, motorized; High Speed Sensitíve Laser Cutting Workbench. gas selection, piercing parameters as power, timing, frequency, gas selection, increasing piercing, Edge, Power Control, Start-up parameters, cutting head Chiller Unit, Necessary for laser source, linear motors and all optical
route movements according to contour. Special or different materials can components, equipped with a special micron rated water filter.
Free database.
CNC Control Unit, Ge - Fanuc 16iLB LCD screen, all laser functions LASERMAK Working Area - Electric Panel illumination of and maintenance screens, Ethernet RJ45, PCMC1 exterior program storing, working area and inside of panel for easy operation and maintenance. Flash disk.
Machine Operation Training, LASERMAK Machine installation - 1 week. Cutting Head, Precitec HP2 4kW ,
Operating, programmíng, panel and maintenance training - 1 week, 2 Chengeable Cartridge, Precitec 5 and two pieces changeable
trainees. cartridge. Eaѕy changing possibility for each lens. Extension Adaptor for
Precitec 10 lens for 4 kW and above Laser Resonator powers . LANTEK Expert Cut CAD/CAM Training, Cad/Cam training on LASERMAK at ERMAKSAN - 1 week, 2 trainees. Cuttíng Head and Capacitive Approaching Controller, Sensitive distance
contzol with Pzecitec EG8010 Adjust Box. Operator Training Manual , LASERMAK opera Cor instruction manual, resonator maintenance and instruction manual, controller 16iLb programming Piercing Sensor, Precitec sensor watches over the piercing process.
manual, Lantek easy usage guide, LASERMAK electric project, LASERMAK
Nozzle Set, 5 pieces peг mm totally 30 piece lay-out plan, LASERMAK mechanical part drawings nozzle.
Resonator Transformer, 380 - 220 V transformez 33 kva - 2,5 kW and 55
OpticaI Mirror Set, 5 pieces 11-V1 folding mirros. kva - 4 kw for LASERMAK Resonator.
Lens Set, 1 piece , 1 piece meniscus lens on cutting head cartridges  -out floor Plates, Necessary floor plates for installation of LASERMAK.
1 piece 10 lens Standard for 4 kW and above Laser Resonator powers .
PCMC1 Flash Memotу Card, 256 MB fIash disk for program loading and
Cutting Head Ceramic Spare Part Set, One on cutting head; one spare backup at LASERMAK.
Total: 2 piece ceramic part.
Path System, Special beam path protective bellows designed for LASERMAK fed with dry and clean air.
Proportional Gas and Piping System, Automatic programmed gas selection and pressure adjustment. Gas and piping system controlled by sensitive
double proportionaI valve technology works at both high pressure 25 bar
and 1ow pressure - 6 bar . Automatic assist gas selection - Nitrogen,
Oxygen, Air. Cutting Cartridge and 3,75 Lens for kW , / cartridge and
lens for quick cutting of thin sheets Gas and Air Control, Pressures check fauIt display system to assist gases and air system. Lens Crack Sensor, Lens situation following sensor. Warning sensor warns of damage to Dirty lenses.
Clean - Dry Air System, Air source with active carbonized oil taking away
fılter and air drier. Remote Dìagnostic Software, Long Distance Senıice capabilities machine can
be diagnosed from Ermaksan via Ethernet connection at clientś plant anywhere
Shuttle Table, Autom, nrlinq - unlгıading unit. in the world , user screen, parameters, PMC program far away reaching.
Holder Ciamps, 3 rn. holder clamps at each tλble. LASERMAK Spare Consumable Pлгt Kit,Thzee Point Referurnu Sггuoі ,Autonntion, The sensor equİpment Ceramic Part - 2 pïeces coordinate system. Folding Mirror - 2 pieces a Part Program Restлrt - Retrace Function, Continuation of cutting from the 5 Lens - 2 pieces last point with an incomplete part program. Program retrace or repetition Lens - 2 pieces to cut an area which couldń t be cut before restart . 1,0 nozzle - 10 pieces Conveyor, Cut part and scrap collecting conveyor nozzle - 10 pieces
Suction System, lndependent suction windows system works synchronized nozzle - 5 pieces with the cutting head.
nozzle - 5 pieces Warning Lamp, Accordìng to the machine working modes warns, cautions, loading - unIoading modes and resonator working modes. nozzle - 5 pieces
Cutting Ouλlicy Perfecting Features, Cad/Cam and CNC aided functions nozzle - 3 pieces as Power Control, Edge, and Start up works automatically according to
material features and contours.
Automatic Motorized Focusing Lлser Cutting Head, Focus point adjustable
CNC - Laser Control Maintenance Feature, Laser Maintenance - Diagnostic according to material type and thickness.
Adjustment pages and faulty data storing area on the CNC.
Waste Gas, Dust Arrd Fume Filtering Unit Integrated Wíth Suction System,
Machine and Operator Safety System, Part and machine safety. A warning Filters the waste gas, dust and fume produced during cutting.
safety switch system for openíng the hood and axes soft limits.
LASERMAK COZ Lλser Beam Protective Goggles, Filters the 10,6 Ïm laser wave
Safety Cabinet, LaserVision cabinet windows protecting eyes from the laser length and protects the eyes.

Laser Gas Pressure Regulator, Linde / Tanaka Laser Mix Gas Sensitive SUП[ON - EXTRACTION - FILTRATION UNIT OPTIONAL
Pressure Regulator.
CAD/CAM Software, Lantek Expert Cut, automatic tool path, automatic lndependent suction windows work nesting, importing dxf, dwg files, time and cost calculation, job - customer synchronized with cutting head. The suction - user database storage, marking writing or drawing on the sheet , common window is opened as for where the cutting cut line etc.
Thus the most profitabIe suction is Cutting Technology Charts provided to avoid environment pollution. 
Mild Steel
separation oł dusts at the surface of the filter media Aluminum
Galvanized Steel 
disposal of collected dust
Automatic, tried and developed 3 technology charts per each identified Laminated TeІіon PTFE membrane material and for thicknesses by 1 mm steps according to ćontours, nozzle
RECUTTING is designed with linear motorized concept. Línear motorízatíon applied on 5 axes machine can reach to high accelerations by its aluminum bridge produced after perfect design and dynamic analyses 
Y axis 4G X axis 2G , and realizes precise and high speed COz laser cutting.
Linear Motors are being used at movement of brídge on both sídes of table X axís and movement of cutting head on bridge Y axís . The compensatíon unit in addition to same linear guide on X axis resonator side works synchronous with cutting head and makes constant beam path length, diameter and energy distribution between resonator and
cutting head. By this way same, smooth, perfect cutting results are achieved at every poínt on the table.
Compensatíon Axís Línear Motorízed X Axís Línear Motorized
Y Axìs Linear Motorízed / Z Axís Seruo motorized oп Ball screw
Provides automatic loading - unloadìng by 2 pallets. Workbench starts to process while the operator collecting processed parts at loading - unloading area. Thus time loss is prevented. Cycle time is 35sec.
Specialized cooling for iaser source, linear motors and aII optícal components is provided to extend their lifetime, durability and efficiency.
Db Conveyor under the processing center carries dropped scraps LaserVision cabin windows and protective goggles prevent and slag from the table and collects into the wheeled scrap injury of eyes. 
Then the scrap box can be easily pulled and emptíed.
LASER SOURCE 4000 Watt COι- Laser 6E Fanuc 4000 Watt CO2- Laser GE Fanuc2500 Watt C4000E, Long Optical TypeC4000E, Short Optical Path TypeC2000E, Long OpticaI Path Type
MAXIMUM PULSE PEAK POWER Watt  
RF - EXCITATION MHz  
POWER STABILITY 
PULSE MODE  
LASER WAVE LENGTH 
BEAM MODE 
LASER GAS CONSUMPTION Liter/hour 10 10 10
COOLING WATER FLOW RATE 1/min 
6E Fanuc series 16 LB LCD 6E Fanuc series 16i-LB LCDGE Fanuc seńes 
CNC CONTROLLER OPERATOR PANEL - mounted type CNC
screen, 512kB part program memory screen, 512k6 part program memotу 51 ZkB part program memory and alI and aII relevant Iaser functions and aIl relevant laser functions reIevant laser functíons
MAXIMUM WORKSHEET DIMENSIONS mm  
CUTTING CAPACITY Hígh oualíty
STAINLESS STEEL mm  
ALUMINUM mm 
MAXIMUM BURDEN CAPACITY kg  
MACHINE AXES 5-Axeѕ X Y, Z, U X2 , Vj 5-Axeѕ X, Y, Z. U X2 , Vj 5-Роceѕ X, Y, Z, U X2 
AXIAL MOVEMENTS
x, U AXES Linear Motorized mm 
ACCELERATIONS
X, U AXES Linear Motorfzed G 
Y AXIS Linear Motorized G  
Z AXIS Servo Motorized G  
MAXIMUM AXES VELOCITIES  
SHUTTLE TABLE CYCLE TIME sec 40  
MiLDSTEEL 
STAINLESS STEEL  
ALUMiNUM -  Air or Nitrogen 0,2-25 BλΓ
CUTTING HEAD - Precitec HP2 Z 
CUTTING HEAD FOCAL LENGTHS ínches 5- 7
CAD/CAM SOFTWARE - Lantek Expert  
TOTAL ELECTRIC POWER NECESSITY kW 65-90 
MACHINE DIMENSIONS L x W x H mm