Ermaksan SM 500 laser cutting machine

Ermaksan is a prominent manufacturer in the metal fabricating machinery industry, having over 48 years of experience. The company is known for its continuous innovation, driven by a strong R&D department and technological investments, positioning it as a leader in the field. Ermaksan's factory, equipped with cutting-edge CNC machines, is capable of producing up to 3,000 sheet metal processing machines annually. These machines are distributed through exclusive dealers across 70 countries, offering advanced technical support.

The company is at the forefront of environmentally friendly and energy-efficient technology, focusing on sustainable growth. One of their most innovative products is the FiberMak Momentum Gen-2, a new generation fiber laser cutting machine. This machine uses fiber-optic cable to transfer laser light from the resonator to the cutting head, ensuring a clean and precise cut with minimal energy loss. It can cut materials such as mild steel, aluminum, copper, and brass with high quality. Fiber lasers offer several advantages, including low maintenance costs, reduced consumable parts, and a long resonator life.

The Fibermak system is known for its high precision and reliability, achieved through the use of CNC-machined components, including linear motors, encoders, and rails. This meticulous process ensures micron-level precision, critical for maintaining high tolerance during operation. The FiberMak cutting machine is also equipped with a user-friendly, 15-inch color touchscreen control panel, making it easier for operators to manage the machine. Additionally, the sliding front door, equipped with a safety sensor, ensures operator safety during operation.

Other features include a conveyor belt system for collecting small parts and slag, making the cutting process more efficient and safer. These innovations combine to make Ermaksan's FiberMak Momentum Gen-2 an essential tool for the modern metalworking industry.

Momentum Gen-2
Protection G1ass
Special coated filtering 1080 μm laser wavel ength protective windows.
shuttle Table Pallet change table for improved productivity and precise sheet
positioning.
New Safety Standards
Light curtain protection for working safely according to CE standards.
4 Axis X, Y, U, Z
Servo Motor
Auto - focus cutting head
2 kW Laser Source
Chiller Unit
Clean-dry aír system
Safety Cabinet
Automatic-Dua1 Shuttle Table
CAD/CAM Software Lantek, Metalix, Almacam
Touchscreen Controller
Conveyor
Warning Lamp
Nozzle Set
PERFECT CUT EXCELLEN

HIGH PERFORMANCE SINGLE CABLE SERVO MOTOR TECHNOLOGY
Fibermak has 4 senıo motors for all axial movements.
These are latest technology single cable servo motors.
Power and process data are transmitted in one standard motor cable, significantly reducing costs.
м This technology also gives more accurate positioning and more geometrically accurate parts.
Servo Motor Fibermak: is a unique machine having ultra low energy consumption and very fast cutting capability with minimum maintenance cost.
MAIN ADVANTAGES OF SЕRVO MOTOR SYSTEMS
Low investment cost for a high performance machine
Low energy consumption
Easy repair and maintenance
Low repair needs
High linear rigidity
Lubrication Kit
Rack Pínion
Lubrìcation 
The ytterbium laser light is created inside the laser unit.
Excitation is performed with laser diodes enabling high efficiency with low costs. Laser light created at the resonator is transferred to the cutting head by fiber- optic cable without loss of power or quality. in this way laser light with a high beam quality appropríate for metal cuttíng is provided.
Fiber Laser is hígh-tech metal working sheet machinery so it provides faster cutting then the other lasers.
Power range of Laser source is between 500W and 6 kW.
According to the power íf the power increases cuttìng speed and cutting capacity will be expand.
Laser source Maintenance is not necessary for Fiber Lasers. They are sustainable; its diode has approximately hours lifetíme.
Easy to assemble and disassemble. In any defect situation part changing is easy. Modules are designed for plug-play. 
CHILLER UNIT
The chiller unit cools the laser scource and also the linear motors and collímation unít whích is inside the cutting head.
Chiller Unit
It provides a convenient working area by absorbing little ENMAKSAN
particles and smokes occur while cutting. It automatically works when the cutting started. 

The suctíon cells open actívely according to the cutting heads posítion. This provides accurate absorption.
AUTOMATION BOARD
Fibermak s automation equipment modules consist of Drivers, 10 units, heíght sensor, focal unit, Shuttle table equipment etc. and their connections.
Extractíon Unit
The automation Board enables the correct connection and cabling in the system meaning less defect ratio.
CONVEYOR
The conveyor is situated under the cutting area and small  parts, scrap and dross to a wheeled container.
Conveyor 
CNC control panel at the back of machine to a11ow control of the Shuttle table.
It has two dynamic tables. Whi1e processing continues on the table in the machine, you can collect cut parts or load  other material for processing. Fully automated loading -
unloading systems can also be added.
Shuttle with the balance control system.
The balanced control provides smooth vertical movement of the shuttle table. This provides precision control and assures a controlled descent with heavy loads preventing
the collapse of parts.
Two Dynamic Tabies tor Continuously C D utt
Lıyht Barriers CE
Protects the work zone.
Collímator
Focusing Unit
Fiber Cable lnput
Protection G1ass
Sensor lnsert
Ceramic
The laser beam is delivered to the cutting head by fiber optic cable.
The fíber optic cable is fixed to the input of cutting head.
The laser ís delívered to the focusing unit after being aligned in the collímator.
The laser beam is set to desired focus using the lenses in the focusíng unit.
The protection G1ass protects the lenses from the partícles which are caused by the cutting operation.
The sensor lnsert ís part of the elevation control system and helps to adjust the distance between materíal and cutting head.
Elevation control is checked with the most precise sensors in the market. Height adjustment is controlled precisely. This helps to produce better cuts.
The main function of the ceramic is to protect the cutting head.
The nozzle is used to control the assist gases. it is also a part of the capacítive control system.
Axis Control with Joystick
CONTROLLER ALL the software on the controller ıs developed
The controller lets the operator command the machine.
by Ermaksan engineer, 
The controller ís durable to several envíronment effects líke
shock, vibratíon, dirt, moísture, high temp, electromagnetic zone, they include the most
harsh usage.
anticipated features
Active touch screen and functional keyboard.
that an end user would
Short cut buttons provide ease-of-use. You can access the desired functions faster and easier. The buttons can be set to any expect. Customer desired function.
specific features
Speed adjustment potentiometer allows you to adjust the axes velocities even during the cutting operation. are engineered and added,
POWER IS UNDER YOUR ONTROL
Axes movements Automatic shuttle Tab1e Laser and other functions speed set up parameters
USER FRIENDLY BUTтONS
Any functíon programmed with the user friendly buttons, can be operated with one key.
Provídes automatíc shuttle table control, conveyor, extraction unit, laser unít control, focus reference, HSU calíbration, shut down and service positions, etc..
Specific functions are easily reached with user friendly buttons, ínstead of surfing through the pages monitor.
LANTEK EXPERT CUT CAD/CAM SOFTWARE TECHNICAl FEATURES
All options fully integrated. All the options of Lantek Lantek Expert s automatic nesting optímises to the
Expert are fuy integrated in a single program, so maximum the arrangement of parts on the sheet.
designing a part, importing, nesting automatic or manual , generating the cut automatic or manual , Lantek Expert generates nestings on remnants. Just generatíng the CNC, looking at the sheet metal like for sheets, margins can be defined for remnants.
store, etc. wíll be achieved from the same program without switching between
programs.
Production management. Processes.
Lantek Expert is ready for connection to production management systems ERP by
means of automatic processes. 
stand alone productivity cell, or as part of a network system. 
Parts management and sheet store with open databases. Al parts info is saved in
databases organìsed in such a way that users can easily locate the part and sheet
required, as these are classified by fields like material, thickness, date, customer,
etc. The remnant automatically generated by the system is saved in the sheet
inventory like any other sheet metal and can be used for future jobs.
Large library of parametric parts.
Calculation of real time and cost. Lantek Expert calculates time and cost of cutting
any part and also the entire sheet. Taking into account the number of piercings, the
cut length, the mark length, the material costs, the hourly machine rate, the
cost of consumables and based on the technological machine data.
2D design. Lantek Expert includes advanced options for geometry and edition.
TECHNOIOGY AUTOMATIC NESTING
Manual and automatic nesting wíth great flexíbilíty Lantek Expert Cut allows to configure and manage and maximum performance. the type and value of lead-in/lead outs for dífferent types of contours.
The perfect combination of automatic and semí-automatic nesting along with powerłul manual Common line cutting can be achieved on several nesting functions 1ike: copyíng, movíng, rotating, parts or just limit to paírs of parts. Wíth mícrojoínts adjoíníng, etc and pre-cuts.
It detects errors in the desígn and machining.
Lantek Expert Cut has automatic lead-ins, manual and automatic cutting, machining copy, customised machine confıguration and postprocessor for all types of machine.
FIBERMAK Momentum Gen-2 is desígned to cut differ rent thicknesses and types of material such as steel, stainless steel, aluminum, brass, copper and galvanized steel.
в Perfect cut quality is achieved by precision cutting parameters prepared by Ermaksan engineers. When necessary, the operator can also change the parameters.
Laser unit can be selected between 500 W to 6 kW. Selection of laser cutting unít power thickness and cutting speeds will vary. The following table shows a list of the materials that can be cut by the FIBERMAK.
TECHNOIOGY ADVANTAGE 0 F FlBERMAK
Powerful motors gíve hígh acceleratíon ond speed
When cutting, most time is lost during the movement between parts. Here, the acceleration of the axes is very important. Fibermak servo motor machines run, G acceleration and m/sec speed, linear motor machines run G acceleration and m/sec speed. Giving a serious time advantage between parts.
lift type tronsítíon enables high-speed movement between ports
When moving between parts velocity and acceleration speed is important, FIBERMAK
Momentum Gen-2 uses part and aperture avoidance, raising the cutting head in the cycle, which allows you to reach maximum speed.
The cutting of part A is finished, the head moves to part B. The cutting head uses maximum acceleration and speed by using an Arc movement.
Ultra fast communicatíon wíth EtherCAT
Using EtherCAT connections gives ultra fast communication and therefore ultra fast control.
EtherCAT lncreasing the speed of control, ie Laser on/off speed, gas oп/off speed etc. allows faster for Conformance tested cutting.
Fly-CUT feature
Both circular and equilateral parts can be cut with F1y-Cut feature of Fibermak Momentum Gen-2.
Cutting processíng ís performed wíth active G code structure withín minímum duratíon
G code flow is important when performing any action on Fíbermak with CNC controller. G code flow on Fibermak is designed to achieve the desired result by the shortest route. The time loss is reduced to minimum during operatíonal transitions.
You can prevent tíme and energy loss while cuttíng thín materials by using No Pierce and No lead in features.
Fibermak Momentum Gen-2 with fast part processing techniques allows you to both save time and not waste the energy while cutting thin materials.
Cutting wíth No Pierce Hole-less cuttíng
Cutting thin sheet metal without piercingonly slightly affects quality of the cutting but, gives a significant tìme advantage Cuttíng wíth No Lead in No Lead In is Cutting, is cutting without passing, giving much faster cutting speeds.
Cuttíng wíth Piercíng Cutting wíth No Píerce
Píercíng ve Lead and No Lead
Lead in input starting point of cutting starting point of cutting
Job repeat, sheet and angle detection
Job repeat, starting point and sheet angle
detection are all features of Fibermak.
Pierce property/feature
Achieve high quality cuts while cutting the thick sheets.
Online parametre changìng 
 Operator can make changes to parameters during the cutting process.
Graphical chase with NC Graphic 
Watching the real time cutting process graphically with NC Graphics
Practical solutions
Axis move to the start point with the press of just one button.
Burning film
You can find various film burning options lnstant quality control
You can check the quality of the cut parts instantly
Work report at PDF format
You can keep detailed PDF work report of the cut processes
 Record All errors
A11 errors and warnings are recorded by the machine
Wíreless connection and service 

With lnternet connection provided by wireless modem, USB type adapter or 3G
modem, you can connect to machine from distance whenever needed.
Delete failure
Should an alarm sound during cutting process the machine stops automatically. After the
problem has been fíxed the operator can delete the error and continue the work from where it left
off with delete failure abilíty.
One Shot via HM1
Running LaserNET from HM1
LaserNET program which provide to reach the informatíons with Laser unit also can be running via HM1.
Focus tests
Focus optimizatíon can be made manually via HM1.  makes easier to access technical
service, one-shot focus etc.
The digital-analog 1/0 ínformation can be seen in real-time via HM1.
Rapíd changing duríng the cut
You can reduce or íncrease the speed duríng the cutting process.
lnch-Meter conversion
Fİbermak can work in both inch and metric.
Languages
As standard includes English, German, French,
Russian, Ítalian, Spanish, Dutch and Arabic.
CAD/CAM programmes
CAD/CAM programmes such as Lantek, Metalix
Gas control with P1D
Faster, better and more precise cuts 
d Linear motor technology 3 kW, 4 kW and 6 kW laser source options
Suction unit
Light protection barrier
Air conditioner for automation panel
Metalix, Almacam etc. CAD/CAM software

SPARE PARTS AN TECHINCAL

SERVICE
Ermaksan technical service department can assist customers using remote support.
Machine software can be updated and any possible problems can be examined when
accessed by the technicians through the remote access feature.
Superior German Technology is used in all control uníts within the system. lnstalling spare parts is quite simple. All products designed as modular plug and play, and are therefore easily replaced.
Spare parts are available at short notice. Spare part and technical service/support is available in 62 countries around the World. All used parts and spare parts are guaranteed to be supplied for 10 years.
Flawiess Service
Through Qualified .
Team and Extensive
Service Network
TECHNOLOGY
Optíonal
Linear motor technology is used on Fibermak s bridge movement.
The working princíple of the Línear Engine
The working principle of the Line ar Motor is based upon the laws of magnetism. Two magnets apply force to each other when placed face to face. If opposite poles are placed, the magnets will pull together, if same poles are placed magnets will push apart.
The prícíple of movement
The moving part of a linear motor is directly coupled to the machine load, saving space, simplifying machine design, eliminating backlash, and removing potential failure sources such as ballscrew systems, couplings, belts, or other mechanical transmissions. Finally, the bandwidth and the stiffness of the motion system are much hígher, giving better positional repeatability and accuracy over untimited travel at higher speeds.

On Linear Motors, position information is read 
Magnet Rail from linear encoders by an optical receiver.
Because of línear motors are working in a friction- -free envíronment;
Forcer
Easy high speed and acceleration.
Maintenance-free.
Optic Línear Encoder
case
cables
start/Lımit sensors
Linear Movement Guides
Body
Línear Motor Linear Encoder Optic Reader Linear  
TECHNICAl FEATURES SERVO DRIVE
POWER RANGE 
POWER STABILITY 
PULSE FREQUENCY RANGE kHz 
LASER WAVE LENGTH 
OUTPUT F1BER CORE DIAMETER
EXCITATION 0 Laser diode Laser diode Laser dіode Laser diode Laser diode
COOLING WATER FLOW RATE 
CUTTING CAPACITY Hígh Qualíty
MILD STEEL mm  
ALUMINUM mm 
BRASS mm 
COPPER mm
MAXiMUM WORKsHEET 
MAXIMUM BURDEN CAPACITY kg 
MACHINE AXES 4-Axes nC,Y,Z,U 
AXIAL MOVEMENTS
X, U AXES mm 
Y AXIS mm  
Z AXIS mm 
X, U AXES 
Y AXİS G  
Z AXIS G
MAXIMUM AXES VELOCITIES
lnnovative Technologies. Laser series 
METAL FABRICATING MACHINERY
innovative technologíes.