Fill Metall complete machining production lines

Fill Metall complete machining production lines

COMPETENCE FROM A SINGLE SOURCE
Fill, founded in 1966, is a leading international machine and plant engineering company for a wide range of branches of industry and is completely family-owned. As a leader in the field of automation and machining technology, Fill is an "ideas factory" for individual complete solutions. In the METAL, PLASTICS, WOOD, and SERVICE competence centers, we compose the best international processes. We invest continuously in research and development. Behind the resulting innovative products lies a great deal of perseverance, readiness to take risks, and the courage to depart from conventional paths in order to exploit new potentials. We offer our customers comprehensive know-how extending from concept design through the production, assembly, and service right up to the automated data analysis.

LEADING THROUGH INNOVATION
As the innovation leader for machines and systems in the fields of casting technology and metal machining, Fill composes the best solutions internationally. Fill accompanies you through each and every production process, from core production, through casting, right up to the finished product. The Fill Metal Team is distinguished by many years of experience and technical proficiency. We take overall responsibility for even the most complex automation processes. As a customer, this guarantees you a decisive competitive advantage. We stand for innovation, competence, fairness, and reliability, and attach great importance to lasting, successful partnerships.

PERFECT SYMBIOSIS OF PRECISION AND COST-EFFECTIVENESS
CORE PRODUCTION
Precisely manufactured cores are the foundation for high-quality cast components. Fill is able to draw on a long history of experience and the corresponding expertise in specialist machine engineering. Using automated core assembly systems, including the appropriate bonding techniques, we facilitate your highly flexible core production.
CASTING
Fill draws on a long history of experience in gravity-, tilt-, counter-pressure, and low-pressure die casting. In order to ensure precise production processes and the highest quality, the perfect interplay of die movement and filling process form the focus for our concepts.
COOLING
Fill cooling conveyor systems represent a largely product-independent and highly flexible link between the casting process and the subsequent machining operations. They guarantee a controlled cooling process and thus the highest possible cast component quality.

RELIABLE SYSTEMS FOR THE HIGHEST QUALITY
DECORING
As the world leader in decoring technology, Fill commands a comprehensive range of expertise. Fill decoring machines and hammering stations are THE recognized industry standard for the most demanding requirements and the toughest decoring tasks. They unite maximum performance, payloads, and flexibility — worldwide.
PREMACHINING
Fill opens new dimensions in premachining technology with innovative machines and systems. The highest achievable tool life, quality, and precision are the norm for Fill's revolutionary systems.
TESTING
Testing gives you security. Fill supports your quality assurance process with testing stations and automates the detection and rejection of defective castings. We accompany you from the beginning to the end of your production process.

PRODUCTION LINE FOR CAST ALUMINUM COMPONENTS
This concept shows the complex automation process for a cast aluminum component production facility. Fill provides complete solutions, from casting through decoring, premachining, and testing, to the finished cast product.

PERFECT RESULTS FOR DEMANDING APPLICATIONSMACHINING
Fill delivers complete machining production lines. Wherever standard machines reach their boundaries, where exacting demands can only be met by individual solutions, that's where Fill is your partner. From the rough cast component to the machined, cleaned, tested, and assembled end product.
ROBOT MACHINING SYSTEM
Fill robotic processing represents a new dimension in cost-effectiveness and technological excellence. A flexible CNC machine based on a standard industrial robot that combines the advantages of both systems.

HIGH-TECH — PERFECTION IN A NEW DIMENSION TESTING
Testing gives you security. Fill supports your quality assurance process with testing stations and automates the detection and rejection of defective components. We automate your production process from start to finish.
ASSEMBLY
Precision requires continuity. Fill takes on the implementation of a wide variety of systems and thus guarantees an optimal assembly process — without unnecessary interfaces.
SPECIAL MACHINES
As a full-range provider of individual solutions and complex production processes, Fill makes its customers the best in their fields - worldwide. We offer comprehensive know-how extending from concept design to the machine solution and automated data analysis.

Efficiency control cockpit is a computer-aided tool for data acquisition, storage, and analysis of production equipment. Decisions in the fields of production optimization, maintenance, quality assurance, and investment planning are supported by software modules ("supervising," "logging," etc.) that can be freely combined. Image processing systems are integrated into the systems and employed for a variety of tasks. Tasks such as position detection, type recognition, testing for completeness, and quality control. Fill provides this expertise for all production processes. Process engineering & simulation enables you to already see your machines and systems at work in the early development phase. Standardized professional technologies and procedures, such as 3-D simulation combined with material flow, allow you to identify process errors and undertake optimization.

SERVICE
The Competence Center Service team helps you find the best solutions for maximized utilization of plants and machines. The range of services offered includes: SUPPORT // MAINTENANCE // REPAIRS // PLANT MODIFICATIONS // SPARE PARTS // PROCESS OPTIMIZATION 24/7 — at Fill that stands for competent service - 24 hours a day, 7 days a week. Competent service staff are ready to receive your calls and provide rapid solutions to problems around the clock.