Fill Syncromil MACHINING CENTER

Fill Syncromil milling machine

SYNCROMILL - THE MACHINING CENTER
High-performance, stable, dynamic, and flexible are the words that best describe the Fill syncromill machining centers. Cost-effectiveness, process reliability, and efficiency are the most important success criteria. Whether it's aluminum, steel, or other materials, fill syncromill machining centers are simply the best solutions when power, dynamics, and precision need to be harmonized.
The fill syncromill machining centers perform various machining operations on workpieces in a single or multiple clamping operations. Syncromill represents a unique, cost-effective, and innovative machine concept, allowing large quantities of parts to be processed with the highest levels of precision.

THE MACHINING CENTER
Dynamism, reliability, and efficiency are the most important success criteria for the fill syncromill c machining center. The flexible machine concept allows the widest variety of machining tasks to be performed. Thanks to the use of intelligent clamping concepts, parts are machined extremely economically and efficiently.
In its role as general contractor, fill assumes responsibility for your production engineering - from the rough casting to the machined, cleaned, tested, and assembled finished part.

The highly dynamic dual-spindle unit with separate Z-axes carries out operations in the main X and Z feed directions. The workpiece is moved in the Y direction. Equipment with a 4th and 5th axis as well as separate X-axes on the dual-spindle unit are just a few of the variants possible as options. The further developed tool-change concept enables the shortest possible change times to be achieved as well as extremely efficient, space-saving, economical production of complex components. The syncromill c can be interlinked with upstream or downstream processes and adapted to meet specific customer requirements. Component-specific clamping fixtures and conveyor systems may also be used.

YOUR BENEFITS
- Short chip-to-chip times
- Rigid structure for high cutting capacity
- Separate Z-axes
- X-axis distance compensation (option)
- Large operating range with small footprint
- Ideal for automation from the front and above
- Ergonomic design for manual loading
- Individual customizations possible
- Optimum chip discharge (e.g. MQL machining)
- Machine and process from a single source

PRODUCTS
Sealing flanges, ladder frames, shock towers, crankcases, connecting rods, cylinder heads, camshaft carriers, steering columns, or chassis components

SYNCROMILL Czı - 63/600

OPERATING RANGES
- Travel (mm): 600 / 800 / 650
- FEED AXES: HSK63
- Speed (m/min) X/Y/Z: 65 / 65 / 105
- Acceleration (m/s2) Standard X/Y/Z: 15 / 13 / 20

**MACHINING SPINDLES**
- No. of spindles: 2
- Spindle spacing: 600
- Power S1/100% (kW): 26
- Torque S1/100% (Nm): 60
- Power S6/40% (kW): 35
- Torque S6/40% (Nm): 80
- Max. speed (rpm): 17,500

TOOL INTERFACE
- HSK 63

TOOL MAGAZINE
- Chip-to-chip time (VDI 2852): 1.8
- Tool positions: 2 x 43
- Tool length (mm): 430
- Weight (kg): 10
- Diameter (mm): 80
- Diameter with empty position (mm): 160

SYNCROMILL C2ı - 63/600

CONTROLLER
- Controller: 840D si

**INSTALLATION**
- Input power (kVA): 90
- Installation dimensions L/W/H (m): 4.1 / 3.0 / 3.2
- Weight (kg): 21,000

OPTIONS
- X-distance compensation
- A-axis: +190° / -250°
- B-axis: 360°
- Cooling medium: MQL (Minimum Quantity Lubrication)
- Tool magazine positions: 2 x 52
- Long tool up to ... mm: 600
- Tool weight up to ... kg: 15
- Tool diameter up to ... mm: 350

SYNCROMILL C2ı - 80/600

CONTROLLER
- Controller: 840D si

INSTALLATION
- Input power (kVA): 110
- Installation dimensions L/W/H (m): 4.1 / 3.0 / 3.2
- Weight (kg): 21,000

OPTIONS
- X-distance compensation
- A-axis: +190° / -250°
- B-axis: 360°
- Cooling medium: Emulsion
- Jammed chip detection
- Tool magazine positions: 2 x 52
- Long tool up to ... mm: 600
- Tool weight up to ... kg: 18
- Tool diameter up to ... mm: 350