Finn-power C5 turret punching press

FINNPOWER PUNCHING TECHNICAL DATA C5 TURRET PUNCH PRESS COMPACT EXPRESS  Compact Express Technical information Turret punch press Ram force  US Tons Punch stroke servo hydraulic Number of stations  max tools in turret  max Tools Thick Turret max Punch diameter, max. 89 mm CNC Index Tool max Number of stations / max tools in turret standard  pcs max Punch diameter, max. 69 mm Tool rotation, max. 166 rpm Upforming cylinder indexable, optional Force 250 kN US Tons Stroke length 12 mm Material thickness, max. 8 mm Sheet weight, max. 1,200 kg 440 lbs Clamps pneumatic, 2 pcs optional3 pcs Sheet size  max. without repositioning 2,530 mm x 1,270 mm 96 x 48 X-traverse 2,584 mm X-traverse, axis speed max. 90 m/min 3543 /min Compact Express C5 Y-traverse 1,317 mm 51 Compressed air connection P1: Y-traverse, axis speed max. 60 m/min 2362 /min Min. compressed air pressure  psi Positioning speed, max. 108 m/min 4252 /min Max. compressed air consumption 9 Nm3/h 20 cfm C5 and Compact Express Hit speed, max. 2 Average compressed air consumption 4 Nm3/h cfm C5 and Compact Express 1 mm between holes 1,100 1/min Loading level: 25 mm between holes 4201/min Sheet size max. mm  mm between holes 1501/min Sheet size min. X x Y 500 mm x 300 mm x Punching accuracy according to LKP-7100 Sheet weight max. 200 kg 440 lbs Hole location deviation X/Y axes, max. mm Sheet thickness max. 8 mm Hole-to-hole distance deviation X/Y axes, max. mm Sheet thickness min. mm Angular deviation CNC Index Tool max. t Suction cups in loading gripper 32 pcs Ø 75 mm 3 in 8 areas Positioning accuracy according to VD-DGO 3441 Suction cup suction pressure adjustable Positional deviation Pa X/Y axes mm + mm Horizontal movement electrical Positional scatter Ps X/Y axes mm mm Horizontal movement speed approx. m/s 30/sec Turret rotation 24 rpm Vertical movement electrical Tool change  Load loading station, max.  Pneumatic locking of tool plate. When the locking is released from the manual valve, the Hydraulic unit drained weight 600 kg 1,323 lbs cover plate can be moved on balls. After the move, the cover plate must be locked to its Oil tank volume 200 l 53 gallons position from the valve mentioned above. Oil cooler, cooling capacity max. kW/C kW/F Sheet stack height max. Average power consumption 6 15 kVA/13 kW Sheet size min. X x Y 400 mm x 400 mm Requirements for connection power 7 35 kVA Sheet weight max. 200 kg 440 lbs Fuse 3 x 50 A with voltage 3 x 400 V Horizontal movement pneumatic Compressed air connection P1: Horizontal movement speed max. m/s 20/sec Min. air pressure 6 bar 90 psi Unloading table load, max. 3,000 kg 6,614 lbs Max. air consumption 5 Nm3/h 11 cfm Sheet stack height on unloading table, max. 250 mm + pallet 150 mm Average air consumption 8 2.5 Nm3/h cfm Sheet stack accuracy ±100 mm Acceleration/deceleration rate of X- and Y-axes is dependent on B Average power consumption is based on a production run of a typical sheet weight. Part accuracy depends on acceleration/deceleration nesting program with nominal sheet size and mm rate and sheet size and weight. sheet thickness. Effective value can be used when calculating energy Hit speed is dependent on the programmed stroke length, ram costs. speed and acceleration/deceleration rate and speed of the axes. 7 This value must be used when dimensioning the power supply to Punching accuracy is tested according to the FINN-POWER stan- machine transformer and cable sizes. dard LKP-7100 by punching holes in a 1 m x 1 m x 8 Average air consumption is based on a production run of a typical sheet with 100% speed and by measuring the location X/Y of nesting program with nominal sheet size and mm sheet the punched holes from the sheet. thickness. Value can be used when calculating energy costs. Positioning accuracy is measured according to the VDI/DGO 3441 9 Depends on the geometry of the workpiece. standard, using a laser interferometer measurement system, from the X- and Y-slides of the coordinate Cable of the machine. We reserve the right to change technical specifications without prior When using special tools, the tool change time may differ from the notice. given value. FINN-POWER, Flexibly yours, Combi FMS, Bendcam, Bendform, Ecoform, Energy in Efficient Use, Ecoform, Ecopunch, Express, ISC, Multi-Tool, NC Express, Night Train FMS, Shear Genius, and Shear Brilliance are registered trademarks. All other product names identified throughout this publication are trademarks or registered trademarks of their respective owners. Flexibly yours FINNPOWER Oy  Kauhava finn-power.com FINLAND FINNPOWER PUNCHING LASER CUTTING BENDING INTEGRATED PUNCHING SHEARING INTEGRATED PUNCHING LASER CUTTING MANUFACTURING SYSTEMS C5 TURRET PUNCH PRESS COMPACT EXPRESS C5 Welcome to the real productivity of hydraulic punching TheFINN-POWER C5 turret punch press combines 50 years of pioneering FINN-POWER experience with our tradition of continuous innovation and improvement. The result is a major step forward in hydraulic punching - a unique combination of versatility, high performance, with ease of operation and maintenance.

C5 is both productive at 1,100 hpm in nibbling and has an index speed of 166 rpm, along with heavy-duty 300 kN / 33 US Tons. In keeping with FINN-POWER tradition, an automatic material handling solution called Compact Express adds unmanned operation to the C5 versatility through highly compact loading/unloading automation.

Easy to place in your facility The floor space requirement of a machine tool is part of its overall economy. The C5 design is truly compact, so it is easy to place and needs little floor space. Also, the Compact Express C5 with loading / un- loading equipment is very compact and needs only slightly more space. 300 kN 33 US Tons hydraulic punching force Nibbling 1,100 mm/min Excellent accuracy User friendly, ergonomic loading and unloading Work chute for max. 500 mm x 500 mm parts Indexable upforming FINN-POWER PUNCHING FEATURES Solid engineering C5 has a rugged frame. Upper and lower turret plates are machined as a set to eliminate any flexing and yawing. Hydraulics C5 offers a full 300 kN 33 US Tons punching force. Maximum ram speed is 3000 hpm. As a result of digital servo control, stroke speed is fully and individually adjustable in both directions. Other benefits include the availability of different punching modes: punch, slow punch, down- forming, marking. FINN-POWER's servo hydraulic punching system automates overload protection and provides the greatest flexibility for all kinds of punching, form- ing and special applications. Flexible tool holder concept The 20-station turret layout is customer-specific. Various tool holder sizes can be changed or switched from station to station. Any major tool- ing style can be chosen, and you can often use your existing tooling. MultiTool technology allows the astonishing ver- satility of nearly 200 tools simultaneously in the turret. Fast Auto index system Up to 10 index stations can be installed, a unique number Automatic clamp setting in turret punch presses. and moving The fast auto-index system FINN-POWER's patented automatic clamp set- is based on a single AC servo ting PCs is a standard C5 feature. It automati- motor; punch and die are cally positions sheet clamps according to numeri- mechanically engaged and dis- cal program. The possibility of punching the clamps is engaged. Tool rotation can be eliminated programmed in degree increments and throughout 360° rotation. The When changing production from full size to small systems automatically selects the shorter path sheets, clamp settings can be made automati- to desired angle. cally without wasting operator time. Full tonnage can be used in any station, with any Lead zones can be completely eliminated with tool size and at maximum material thickness. optional 3rd clamp as well as using traditional repositioning. Outstanding, guaranteed accuracy FINN-POWER turrets have always been known for their high accuracy. The C5 takes FINN- POWER to the next step. A new combination of optimum speed and high accuracy is achieved through improvements in coordi- nate table design, numerical control and high speed adjustment algorithms. FINN-POWER uses complementary testing pro- cedures to ascertain that every unit delivered fulfills the extremely high demands set on punch- ing accuracy. Indexable upforming option All turret punching presses undergo a punching The safe and natural solution for sheet metal accuracy testing program specified in the FINN- forming is from below the sheet. Using a hydraulic- POWER factory standard LKP-7100. The proce- cally actuated die holder and die movement, the dure involves punching a sheet, after which common hazard caused by conventional, high hole location and angle are examined with co- forming dies scratching the sheet, collisions, ordinate measuring equipment. Test results are bending of the components etc. is automatically documented and filed also as part of the deli- avoided. very certificates. With the upforming unit, versatile forms up to T6 tapping unit. 16 mm in height incl. sheet thickness EasyTap tapping tool. can be made. Only FINN-POWER offers a combination of true upforming, one indexable forming station, and the possibility of using your existing tooling. Flexible tapping solutions Versatile tapping capability can be integrated either with a servo driven, six-station tapping unit, or by the EasyTap system developed by FINN-POWER in cooperation with Mate Tooling. EASY TO OPERATE Easy loading for maximum efficiency Whether you are processing small, pre-cut sheets or full-size material, sheet loading takes place with a simple push and always close to the table edge with four optimally positioned gauge pins. The loading cycle has been designed for opti- mum operator ergonomics. Sheet supports rise up from the table to allow easy positioning of heavy material. Unloading of processed components is semi- automatic: the machine places the component in a freely programmable position on the table, increasing efficiency and making the operator's work much easier. Material flow The whole material flow in your C5 punching operation can be handled from one side. This means simple, efficient logistics and freedom of posi- tioning the machine anywhere in your plant, even in a corner. For manual loading, either of two opposite sides of the machine can be chosen. One person can operate two machines with ease. Large work chute for automatic part exit (optional) The optional C5 work chute allows automatic exit of components up to 500 mm x 500 mm. They can be slid into a small box or removed with a conveyor to a pallet. An alter- native is to choose a sorting device to separate the parts. Powerful NC control and graphical user interface C5 is equipped with modern and powerful Siemens or Fanuc CNC control including an Ethernet connection, modem and fast NC-program downloading as a standard. Options include PowerLink, a user interface software and hardware system. It includes an integrated industrial PC, a touch screen, and special FINN-POWER PowerLink user interface software. This amounts to a new level of ease in operation. The touch screen is a handy tool, PowerLink generates work queues and is helpful in production planning. With ControlLink for Siemens Sinumerik 840D, operation of all machine functions such as tool- specific tool library and punch stroke adjustment is made user-friendly. Machine operation is monitored by the Data Collection function, and fast tele-diagnostics is available through the Teleservice option through the vast global FINN-POWER customer service network.

AUTOMATE YOUR C5 New material handling solution adds a new dimension to the productivity offered by a versatile turret punch press. Even with the loading/unloading equipment installed, also fully manual operation remains ergonomic and easy. In modern, flexible manufacturing, jobs vary, and so should machine tools. Compact Express offers four-in-one capacity for different manufacturing tasks:

Easy to place in your facility The Compact Express loading / unloading solution utilizes the space above and below the machine and machine tables. Thus a fully-fledged Flexible Manufacturing Unit requires only slightly more space than a turret punch press. automatic loading and unloading manual loading or automatic loading automatic loading or manual loading manual loading or unloading

This is FINN-POWER PRODUCTIVITY Compact Express allows possibilities for unmanned operation, e.g. an unattended night shift. This possibility is ensured by the high- capacity table construction in loading and unloading. Sheet separation is a three-phase process and includes double sheet checking. Automatic squaring and loading/unloading of small sheets: no repositioning Material change takes place during machine operation. Stack height of ready components remains constant due to vertically moving un- loading table. Fast, frequency converter-controlled loading solution: loading and unloading cycles are simultaneous. Loading and unloading are easy and take place from the same machine side. The integrated unloading table is a space-saving construction. Robust structure adds to loading accuracy and eliminates malfunctions.