First mcv 1000 vertical machining center 1

First mcv 1000 vertical machining center 

The main construction: Certified Meehanite cast iron forms a steady foundation for high rigidity and excellent mechanical and thermal stability. The base, saddle, and column on all three axes have hardened and ground box-type slideways coated with Turcite-B anti-friction lining material, carefully hand-scraped for high accuracy and good retention of lubricating oil, essential for a long accurate life.

Controlled axes: 3 axes, simultaneously controllable, with backlash compensation increment system, manual pulse generator, AxB interpolation unit,  cycle start/feed hold, maximum commandable value, D1piS canned cycles for drilling, single-direction position, stored pitch error compensation, linear interpolation, inch/metric conversion, multi-quadrant circular GØC, machine talk interpolation, dry run, direct designation of single block, feedrate command in mm/min or inch/min, keyboard-type manual data input 1MD11, CRT character display, part program storage editing, high-speed 9 monochrome reader/punch interface RS-232C, feed override 0-961 per 10% increment, rapid traverse override 0-961 per 10% increment, DNC operation, registerable P, S, D, G, T codes, absolute/incremental programming, absolute/incremental programming in the same block, servo motor, FN8JC AC, optional spindle motor, distributed absolute/incremental use in the same block, servo unit, PWM transistor drive, spindle speed, spindle heads, fork head swivel range, SCT 63 swivel head swivel range, PCU/SCU 63 dimensions CT 4000 CP 2000/4000.

Tool management: Wireless measuring probe and receiver installation with anchoring using mortar cartridges, chain-type tool magazine with max. 240 storage places, rack-type tool magazine with 409 storage places, tool loading during machining, tool coding, screen blow-off device for operator door, tool shank cleaning, emulsion mist extraction, coolant regeneration plant, paper band filter, 50 bars or 70 bars internal coolant supply.

Workpiece management: Coolant regeneration plant, vacuum rotation filter VRF 250, NC rotary feed table, speed 5.00 rpm, 50 or 70 bars internal coolant supply, workpiece setting station, manual or automatic pallet rotation, coolant refrigeration unit CFC-free, 5-point services interface, 60 bars hydraulic pressure, control of 4th port in the work area for hydraulic switching function.

Automation: PP Pallet pool rotary with 6 pallets in the system, PMB Pallet Magazine Basic with 10-24 pallets in the system, spindle units, PCU 63 Power Cutting Universal, PME Pallet Magazine Extended with 8-42 pallets in the system, 5-10,000 rpm, 44 kW, 242 Nm, SCU 63 Speed Cutting Universal, PMF Pallet Magazine Flexible with machine and material pallets, SCT 63 Speed Cutting Tilt, robot cell, additional pallets with DIN hole pattern or DIN T-slots.

Service packages: Base module maintenance plus, function-oriented condition analysis, spare parts packages at reduced prices for the duration of the agreement, participation in HELLER product improvement program, follow-up repairs at reduced prices following condition analysis, annual inspection and re-adjustment of main assemblies, annual geometry check, including measuring protocol, condition-based consulting in terms of optimization and preventive maintenance.

Training packages: Basic course programming/setup, programming 5-axis, advanced course programming, operation C-head, training package programming, programming measuring probe, programming process monitoring.

Knowing how it's done. HELLER solutions: Some of the options shown are not included in the basic configuration. Design and scope of are subject to technical changes. 08. 2012 Gebr. Heller Maschinenfabrik GmbH 

control input Option Tool life management tool offset memory: Tool length compensation length Measurement Needsen5a 4Thaxі5cØ Trust And Reliability FIHsT Travel range: Automatic tool change system X-axis Longitudinal 1020mm 40ιn Tool storage І8 tools armless Type st Y-axis Cross 5ІOmm 20ιn capacity 24, 32 tools mid. arm Z-axis vertical 510mm 20in Type op Tool to Tool: I8 tools system: 7sec Spindle: Tool change 24,32 tools system: 60-3000rpm time Chip to Chip: spindle speed or 120-6000rpm I8 tools system: 11sec. 180-10000rpm option 24,32 tools system: 15040 BT40/CAT40 spindle taper By address code. tooling - Tool selection random selection, Pull stud MA5-P40T-145degree bi-directional spindle motor 30min magazine rotation transmission belt driven Max. adjacent 80mm 3.1in armless tools diameter 100mm_ Mid -arm Table: Max. tool weight ; 6kg Max. tool length 300mm 11.8in working area 1150x500mm 45xі9.6in T-slot 18mmx100mmx5 wide-pitch-No. 0.7inx3.9inx5 Table max. load 800kg 1760lbs Feed system: Standard Accessories for Machine Cutting feedrate 1-5000mm/min. Automatic Lubrication system in/min Lubrication Failure Alarm Rapid traverse : 20M 787in/min spindle Load Meter Z : 10m 394in/min Coolant system Axis drive AC X:6Nm Fully Enclosed splash Guard servo motor Y, Z : 12Nm Halogen Work Light Transmission system X,Y axis direct Leveling Bolts, Pads And Nuts mounting, Z axis belt drive Accessory Kit One set of Manuals Installation Area required W D including main wide x 110in deep Optional Accessories maintenance area Machine height in 24 or 32 Tools swing Arm Type Tool Changer Compressed Air 85psi Spiral Or Flat Chip Conveyor Machine weight 5000kg 4th Axis Rotary Table approx. Automatic Tool Length Measuring Device Main Power supply 20KVA 3PH 220V 50/60HZ

Through spindle Center Or Tool Holder Spindle center 500mm 19.6in Coolant system to column Automatic Pallet Changer With Two Pallets Spindle nose to table 100-610mm in

Floor to table 800mm SPINDLE AND HEAD STOCK Cartridge type spindle enhances the rigidity and ease of maintenance. It was built in temperature controlled environment. spindle, bearings, housing and spacers is individually selected in- house before put it together. Each unit is running tested ensure performance and accuracy before being fitted to the machine. лw.м.V AUTOMATIC TOOL CHANGERS 3 design of toolchangers to meet different requirements. The standard unit with 18 tools is Geneva wheel index system which offer 7 second tool to tool time. For higher productivity, we offer 24 and 32 tools changer as optional. Both units utilize motors driven swing arm and drum index system offer second tool to tool time. IN-HOUSE MODERN MANUFACTURING FACILITIES In order to build the finest machines, all critical and precision parts is done in house. We have Okuma 5 face machining center, Toyoda, Toshiba, Mitsui Seiki horizontal machining centers with pallet changers, Okuma CNC lathes, Warner, Okuma and Toyoda CNC grinders, HP Laser inspection system. A team with over 30 years experience engineers together with modern facilities formed a strong productivity factory. LUBRICATION SYSTEM The high pressure, controlled volumetric lubrication system fitted to all our machining centers as standard. The pump running under CNC control with failure alarm ensures smooth trouble-free operation. All sliding surfaces and ballscrews always get the measured amounts of oil on time. EXTERNAL DIMENSION 18 UNIT TABLE MAS-P40T PULL STUD

These specifications are subject to change without notice.  Trust And Reliability Distributed by: F НЅІ LONG CHANG MACHINERY CHARN AN EAST ROAD. TAIPING, TAICHUNG, TAIWAN