Gleason 180th multifunctional total gear machine

Gleason 180th multifunctional total gear machine 

THE ãgilus TOTALGEAR 180TH solutions PRO VIDER Muitifunctíonai Machíne
Agiius 180TH Multi-functional Machine - complete machining in single setup Modern gear manufacturíng means fixed oг diven tools allows turning, The CNC-controlled tailśtock enhanees the cost-optímized production for even the drillíng and míllíng operations to be flexíbílíty of the 180/H allowing
smallest batches. The resultíng flexibility performed in the same settíng. workpieces to be clamped with support on is ensured Ьy combined process both sides to guarantØ maximum cutting machíning, enabling the Agílus 180TH Thís machine provídes state-of-the-art speeds and feed rates: Thís ís unprecedented to meet even the most exacting gear technology and machining proceśses for in the combined machining of toothed
producer s requirements. all kínds of cylindńcal gears which can components.
be produced by hobbíng. Chamferíng and
The Agílus 180TH combíned turníng and deburńng can also Ьe added. Complete machíníng іи oпe setup means:
hobbíng machine is a uníversal machíne small footprint
tool capable of machíníng shaft and redućed capital investment
disk-typed workpíeces in a single setup maximum flexibility
one-piece flow . The turret for locating high maehíne avaiiability
optimized throughput and productivity
Gleason provídes the full range of
gear-cutting expertise for soft machining,
featuring state-of-the-art gear-cutting
technology for turning, drilling, mílling
and hobbíng a11 from a single source.
Operator side 180TH.
2
Technícal data
Workpiece data:
maximum diameter 180 mm
maximum length 500 mm
maximum weíght 8 kg
Nominal module 3 mm
Maximum axial slide travel 600 mm
Maximum swivel angle 45 /
Maximum work spindle speed 4250 rpm
Hob drive motor drívíng power 14 kW
Maximum hob diameter 80 mm
Maximum shift length 160 mm
Too1 interface cylinder shaft 22 mm
Too1 turret
number of tool positions 12
turret indexing time seconds
toof arbor VD1 40 D1N 69880 40 Nm
Machine weight approx. kg
The informatíon and specificati0ns in thís publication
aгe subject to change without notice.
1459
1
Motor hob head for direct shank-type
hob arbor with coilet chuck.
І 1235-
4165
180TH machine dímensions in mm.

NC axes/spíndles.
A = hob head swivel
B = tool spindle rotatíon
C = workpiece axis rotation
C2R = tool turret
X = radial axis for hobbing
X2 = radial axis for turning
Y = tangential axis shifting
Y2 = tangential axis for turning Drilling
optional
Z = axial axis for hobbing
Z2 = axial axis for turning
Z3 = steady rest optional
Z4 = tailstock
+
+X2
Primary deburríng +A
Chamfering and deburríng
Machíne ín conjunction
wíth two turníng cells.

The benefíts to you. Specíal features.
The rnineral-cast machine bed NC-cπпtгπlled taílstock wíth quíll
provides optimai dampíng propertíes to hold taílstock centers.
for maximum tooi lífe. Tool turret to accommodate
An attractíve price/benefit ratio up to 12 tools VD140 .
reduces cost-per-unít to a minímum. Designed for wet or dry machíning.
As our customer, you get a comple[e Modular desígn.
and optímal solution from a single lndivídual configuration oť chíp
sπurce. transport/separatíon.
Responsíbílíty for process and Gleason rotary deburńng and
technology ís íntegral to our scope chamferíng statíon attached to tool
of services. turret.
Workpíece-specífıc grípper jaws for
tool turret.
Optional NC steady rest Z3 axís wíth
surrounding three-poínt steady rest.
Optional measurement on tool turret
for cool wear compensatíon. The Agílus 180TH ís a uníversal and
híghly productíve machíne tool for
all machining processes on shaft and
dísk-typed toothed components.
Automatíon
The turret allows workpieces to be For complex turned parts. the Agílus
changed in seconds. The universal can also Ьe operated in conjunctíon wíth
automation interface allows flexíble one or more turning cells.
connection to
sliding chaín belts
chain timing conveyors
stores for workpieces whether
lined-up or noc
palletizers

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