Heller c series machining centers

The C series ensures future-proof production with combined processing. HELLER solutions: Knowing how it's done.

Future-proof manufacturing: Combined Processing made by HELLER.

In times of cost pressure, constantly changing tasks, and requirements, a noticeable trend is that a growing number of tasks have to be handled by fewer machines. This new range of machines combines the two most important machining processes, milling and turning, on a single machine. You benefit from our experience as a manufacturer of machining centers and solution provider: in the development of the C series, we drew on our comprehensive experience in process engineering.

What do you require from a state-of-the-art machine? Surely the answer is that it needs to be flexible, versatile, but above all future-proof. An all-rounder with the capability to master a combination of different machining tasks effortlessly. Discover HELLER's new range of milling/turning centers. HELLER provides an answer to your needs and any future market requirements: the new C series offers process competence at its best.

The C series: machine concept. Space requirements, machine bed, and column. Smaller footprint, reduced costs, faster installation. Optimized with state-of-the-art simulation technology. Bed manufactured from epoxy resin concrete: efficient damping of machine movements, reduced emissions, optimized overall structure of machine movements, reduced emissions, optimized overall structure of machine movements, reduced emissions, optimized overall weight. Compact design provides a very small footprint in this machine range. No separate foundation required. Steel column with optimized topology in Y-axis. Statically, thermally, and dynamically optimized by means of structural mechanics simulation.

Sizes CP 2000, CP 4000, CT 4000. X, Y, and Z axes with high cutting performance and precision for every machining strategy. Cost-effective price. Short commissioning times.

Drive technology and work area. Enhanced power and precision. Proven axis kinematics of the tool: X, Y, C, and A. Workpiece provides two axes: Z, E rotary table. Linear axes covered with proven concertina covers. Clean work area due to integrated flushing nozzles. High precision across the overall working range. Reduced downtimes due to contamination. Reduced production costs. Higher workpiece precision. Minimal axes positioning times ensure high productivity.

Spindles and rotary table. Highest precision made by HELLER. Power Cutting Universal PCU 63: 242 Nm torque, extremely stiff, HELLER zero-spindle system, HSK-T 63 spindle taper. Speed Cutting Universal SCU 63: swivel motor spindle, HSK-T 63 spindle taper, high speed, high chip removal rate, robust head geometry. Speed Cutting Tilt SCT 63: A-swivel range from below center axis to -120, motor spindle integrated in fork head. Highly dynamic tool spindles with the shortest run-up time, accelerating to 16,000 rpm in seconds. Spindle nozzles optional: air blast at the spindle and spindle flange provides optimum safety and precision. Extremely robust turning operation due to hydraulic fixing of the spindle. Safe and precise turning operations due to hydraulic clamping. Highest flexibility for milling and turning operations due to unrivaled high torque with HSK-T 63.

Tool management and workpiece management. Tool provides 5th axis via HELLER swivel or fork head. Storage capacity for up to 240 tools in chain-type magazine. Storage capacity for up to 409 tools in rack-type magazine. Quick and safe handling of turning and milling tools. Combination with pallet pools with 6 pallets per machine. Integration into various pallet magazine systems for a customized number of pallets, robot automation. Re-use of existing cutting tools. High cutting capacity for a wide range of tasks. Wide range of tools. New operating strategy provides short tool loading times. Planned tool changes, minimized downtimes. Tool condition monitoring provides high process dependability. Short idle times due to optimized chip-to-chip times and pneumatic cleaning during pallet change. High process stability thanks to the new rotary table clamping.

Extensions and options: typical extra quality from HELLER. Control, auxiliary equipment. 51NUMERIK 840D solution line. Operating modes 2 and 3 included in the standard scope of supply. Increased operator convenience and high humidity. Pallet and job management. Automatic return to home position. Graphical diagnostic tools. Remote diagnostics of the machine and coolant unit. Comprehensive option package. Automation, chip disposal. Standardized interface to linkage systems. Automation with pallet pool or pallet magazine with up to 42 pallets or customizable pallet magazine with a wide range of functions. Robot automation. Automation with drawer-based and skid-based system. Automation by means of conveyor and paternoster system. Coolant refrigeration unit.

Tailor-made: the C series provides extensions and options to perfectly customize your machining center.

High-precision turning at full capacity. Tool provides 5th axis. Extremely high cutting forces for professional turning operations. The C series provides professional solutions required in day-to-day production, tilted turning. The C series is equipped with a spindle for performing all kinds of turning operations: horizontal and vertical turning with high repeatability. The 5th axis provided by the tool makes turning operations on the C series the perfect solution for 5-axis machining and for turning operations: horizontal and vertical turning with high repeatability. The HSK-T 63 spindle taper provides high precision and repeatability for tool positioning. Due to the extremely stiff machining units, the C series provides high cutting capacity.

Spindle technology: milling and turning with 5th axis provided by the tool. C series with swivel head, C series with fork head. C swivel range from -195 to A-axis swivel range from below center axis to -120. High torque due to powerful 1 PH8 motor. Robust guide slide in cast iron. HELLER zero-spindle system. Motor spindle mounted in fork head with bearings. Media supply directly through the spindle. State-of-the-art RMP wireless measuring probe. Hydraulic fixing. New cooling system provides reduced thermal growth in the machine and the highest precision. Media supply through the spindle. Hydraulic fixation. High-performance cutting with Power Cutting Universal PCU 63, Speed Cutting Universal SCU 63, Speed Cutting Tilt SCT 63.