Heller h-series machining centers

H series 4-axis machining at its best HELLER solutions: Knowing how it's done. The H series: Reliable performance packages 4 The machine concept: The H series 6 Simply more HELLER: Extensions and options 10 Operation: Proven and perfected 12 Tailor-made for your requirements: MC series 14 HELLER services: Here for you anytime, anywhere 16 At a glance: HELLER Machining Centres 18 Sheer productivity: the H series is characterized by minimal 2 positioning times and long tool life.

The H series: Reliable performance packages You need machining centres that can be fully customized to your requirements whilst offering an attractive price performance ratio and the confidence that they will produce reliably even under extreme loads. Therefore our task was to develop a range of highly standardized but flexible machines with unbeatable load capacity. A robust machine that can be run at full load even to the limit, tailor-made off the peg seven days a week in 3-shift operation. Due to the modularity of the variants and options available for the new H series, customers can configure their own tailor-made machining centre. Spindle, spindle taper, tool magazine, and chip disposal can be selected according to individual requirements and machining strategy. In brief: a robust machine that can be run at full load even to the limit, tailor-made off the peg seven days a week in 3-shift operation.

The H series a bit more of everything. 4 HELLER 2020

Machine concept of the H series Space requirements Machine bed and column Smaller footprint, reduced costs, faster installation Components and units fully integrated into the machine structure Very compact control cabinet, identical for all machine types Compact design provides very small footprint in this machine range Installation without anchoring on vibration-damping leveling shoes Low overall weight Sizes Installation without anchoring ensures high flexibility for machine installation High cutting performance and precision for every machining strategy Cost-effective price Short commissioning times

Drive technology Work area Enhanced power and precision Free chip fall, higher accuracy Twin drive in the Z axis for symmetric force application Free chip fall below the spindle and between rotary table and free chip fall and pallet changer, steep chip chutes in work area and setting Ball screw drives arranged in-between linear guideways station Reduced performance demands on the individual ball screw Scraping conveyor 600 mm wide covering the complete Z-stroke drives at ultra-short positioning times Minimal chip accumulating surfaces, rotary table has Max. rigidity of the drive train and high positioning accuracy integrated motor Cooling channels inside the tool are purged after use of internal coolant, functional surfaces at the rotary table and setting station are air-blasted No swarf dispersion from the machine bed since Z-axis cover does not exit the work area Bright work area lighting High precision in all sizes Reduced downtimes due to contamination, extended Reduced table deformation and higher precision cleaning intervals with drives arranged on the inside Reduced production costs Minimal axes positioning times ensure high Higher workpiece precision productivity Reduced wear for low operational cost

Machine concept of the H series Spindles Spindle tapers Highest precision made by HELLER SK 40 spindle taper acc. to DIN 69871 form A, AD or B Proven HELLER zero-spindle system With pull stud acc. to DIN 69872 form A or B In-house manufacturing competence ensures highest quality HSK 63 spindle taper acc. to DIN 69893 form A Maintenance-friendly, modular spindle unit design 115 B 6339-1992 BT 40 spindle taper Clear spindle nose allows extended reach into the workpiece With pull stud JIS B 6339-1992 40P High accuracy due to precision cooling Innovative coolant purging for spindle and tool H 2000 / H 4000: PowerCutting: PowerSpeedCutting: 12,500 rpm / 52 kW / 500 Nm Zero-spindle system ensures fast and cost-effective exchange of the spindle Stiff spindle nose for high process stability Dynamically stiff, short design of the spindle unit and water-cooled spindle neck provide high precision Reduced coolant dispersion provides cleaner machine and tools

Tool management Workpiece management H 2000/4000: chain-type tool magazine with 54, 80 or 240 High clamping force in the B axis places, rack-type magazine with more than 400 places High workpiece mass of up to 1,000 kg and 1,400 kg H 5000/6000: chain-type tool magazine with 50 or 100 places Friction-locked 4 x 90 indexing at the setting station with rack-type magazine with 265 or 425 places foot release H 2000/14000: tool loading to rack-type magazine Automatic rotating setting station and automatic setting parallel to machining station door optional H 5000/6000: tool loading to chain-type magazine 60 bar or 200 bar hydraulic workpiece clamping option parallel to machining 200 bar workpiece clamping with proportional control option Tool break monitoring with reference measurement, tactile tool measuring system, cleaning of tool cartridges and holders

Wide range of tools and tool geometries Machining of large workpiece geometries and masses Re-use of existing cutting tools Compact rotary table provides optimized chip flow New operating strategy for short tool loading times High machining accuracy through reduced chip Tool condition monitoring minimizes downtimes deposits and pneumatic cleaning Short idle times due to optimized chip-to-chip times Maintenance of stationary hydraulic valves outside the work area High process stability thanks to new rotary table clamping

Due to a wide range of configurations and options, the H series can be customized for your specific requirements. Extensions and options: Typical extra quality from HELLER Control

Auxiliary equipment Sinumerik 840D solution line or Fanuc 310i-A Multi-spindle head location Operating modes 2 and 3 included in standard scope of Measuring probe supply Minimal quantity lubrication with single-channel MQL unit Pallet and job management Out-facing slide attachment through the centre of the Automatic return to home position spindle HSK 100 Graphical diagnostic tools Additional hydraulically operated clamping for critical Remote diagnostics of the machine and coolant unit operations or tools Comprehensive option package Tropical package for ambient temperatures up to 45 C and high humidity Automation Standardized interface to linkage systems 0 Chip disposal Automation with pallet pool or pallet magazine: Basic design with chip conveyor SPF PP pallet pool, up to 6 pallets High-pressure paperband filter PBF 50 or 70 bars, PMB linear pallet magazine, up to 24 pallets 40 μm filtration quality PME modular expandable pallet magazine, up to Vacuum rotation filter VRF with high-pressure pump 42 pallets 50 or 70 bars, 40 μm filtration quality PMF customizable pallet magazine with a wide range Extraction unit for emulsion on the work area cover of functions Work area flushing Robot automation: Coolant cooler Automation with drawer-based and skid-based workpiece-carrier system Automation by means of conveyor and paternoster system REST 

11 Operation: proven and perfected Scores well for everyday use Programming in the familiar system

environment The productivity of a machine tool is defined by its cutting perfoCr-concentrated application know-how also forms the basis for the mance and reliability, while safety and ease of operation play a state-of-the-art high-end control technology incorporated in the major role for its availability. With the H series, you can profit frHom series. our application experience day in and day out. The benefit to you: programming takes place in the well-known The operating stations of the machine are arranged for optimum system environment with either Sinumerik 840D solution line or accessibility; the reach to the setting station center is convenient Fanuc 310i-A. Both controls feature a nearly identical range of short to make workpiece handling easy. The tool loading station options. The basic configuration comprises the integrated safety provides a very practical function: tools can be loaded while the functions, operating modes 2 and 3 and tool loading during spindle is running, so no time is wasted. machining to save time. Helpful in day-to-day production: linear guideways Practical feature: the ergonomic operating panel is Convenient: optional operating panel at the tool loading provide smooth operation of the setting station doors. integrated into the guard panels. station.

12 Maintenance: done in a flash The acquisition costs are only one factor affecting the overall costs of a machine; another important aspect to consider are the maintenance costs. The H series features a number of innovations that provide a real benefit in terms of life cycle costs. All function-relevant systems and components incorporated in the H series are installed within quick and easy reach. For example, components arranged for ease of maintenance and removable guard panels provide access at the touch of a hand. What is more, the Z-axis cover and the spindle can be replaced in no time at all thanks to the proven zero-spindle most cases, maintenance and servicing or even repairs can be performed in a few easy steps. The quick response times of the HELLER spare parts service also help to keep production downtimes short. Service and maintenance points are limited to a few locations to allow for easy inspection and operation.

Customized to your requirements but with the typical extra quality from HELLER: 14 the MC series.

Custom-made: the MC series There are many reasons why sometimes a standard Since we are only using proven assemblies used in the H series, machining center is not the best solution frequently this reliable operation of your machine and fast spare parts supply is may be due to the specific tasks your customers require, the 100 guaranteed. production environment or other reasons or often a combi- nation thereof. That is why the machines from the MC series You tell us what you need and we will customize the machine can be customized to your exact requirements. Each machine for your requirements: in terms of hydraulics, pneumatics, is custom-made on the basis of the machine range. lubrication, refrigeration and coolant, we will incorporate exactly those components and brands you have specified. The same goes There is no HELLER price list for the machining centers from thefor the machine control Siemens or Fanuc, operating panels and MC series. That is because these machines are only designed, needed, we will also customize the design of your built and priced according to your individual specifications. machining center to perfectly meet your needs and requirements. The concept of this machine series shares a common platform HELLER MC series: a uniquely tailor-made and yet safe with the H series in terms of mechanical components and controinvestment in the future. technology. The benefit to you: the HMC platform allows reducing the variety of components used in our machines and helps to leverage economies of scale. This enables us to pass the resulting cost savings on to you. H series Technical data HELLER solutions Knowing Model H 2000 H 4000 Working range Longitudinal stroke X axis mm Vertical stroke Y axis mm Transverse stroke Z axis mm Feed thrusts X and Y axis with duty cycle Z axis with duty cycle Speeds in X, Y, and Z axis/rapid traverse mm/min.  Acceleration m/s2 spindle Unit Spindle taper SK/H5K/6T Power Cutting Drive power/torque max. with duty cycle 40 kW/Nm Speed rpm Spindle diameter in front bearing mm Speed Cutting Drive power/torque max. with duty cycle kW/Nm Speed rpm Spindle diameter in front bearing mm High-Speed Cutting Drive power/torque max. with duty cycle 40 kW/Nm Speed rpm 24,000 24,000 Spindle diameter in front bearing mm 70 70 Tool magazine Max. admissible tool mass kg Min, time to Chain-type Tool places number magazine Max. tool length mm 350 450 Max. tool diameter mm Rack-type Tool places number magazine Max. tool length mm 350 450 Max. tool diameter mm 188 188 Rotary table Indexing division rotary indexing/feed table degrees Indexing accuracy to VD1/DGQ 3 Rotational speed rpm 40 20 Pallet changer Working surface workpiece diameter mm Max. workpiece height mm 850 1,000 Max. loading capacity kg 800 / 500 1,400 / 800 Pallet change time s 9 13 Measuring system Direct linear scales in X, Y, and Z axis with the highest resolution Positioning tolerance to VD1/DGQ 3441 mm f 0.007 Coolant unit Chip conveyor basic design Coolant tank, mesh-type filter unit, capacity liters Max. pressure eas п 12 12 Coolant tank, paperband filter unit, capacity liters Max. pressure Coolant tank, vacuum rotation filter unit, capacity liters 1,200 1,200 Max. pressure bars Installation data Length/width/height depending on coolant unit mm Mass of the machine approx. kg 9,800 12,000 Electrical capacity, machine approx. kVA 34 34 Electrical capacity, coolant unit approx. kVA Mains connection V/Hz 3 x  Compressed air bars 6 6 Machine control Siemens SINUMERIK Fanuc Model H 5000 H 6000 working range Longitudinal stroke X axis mm Vertical stroke Y axis mm 800 1,000 Transverse stroke Z axis mm 800 1,000 Feed thrusts X and Y axis with duty cycle 40 N 15,000 15,000 Z axis with duty cycle 40 N Speeds In X, Y, and Z axis / rapid traverse mm/mіп.  X, Y, and Z axis / rapid uaverse πdѕ / spindle unit Acceleration SK/HSK/BT / 50 Power Cutting Drive power/torque max. with duty cycle Speed range rpm 8,000 8,000 Spindle diameter in front bearing mm 100 100 High-Power Cutting Drive power/torque max. with duty ηcle 40 kW/Nm Speed range rpm Spindle diameter in front bearing mm Speed Cutting Drive power/torque max. with duty ηcle 40 b kW/Nm Speedrange rpm 12,500 12,500 diameter in front bearing mm 100 100 Power-Speed Cutting Drive power/torque max. with duty ηcle 40 kW/Nm Speed range rpm Spindle diameter in front bearing mm Tool magazine Max. admissible tool mass 25 25 Min. chip-to-chip time to VD1 / Chain-type Tool pockets number 50l 100 50 / 100 magazine Max. tool length Max. tool diameter 280 280 Rack-type Tool pockets number magazine Max. tool length Max. tool diameter 280 280 Rotary table Indexing Rotary table degrees Positioning accuracy Tp VD1/DGQ 3441 are s 10 10 Positioning times rpm 25 25 Pallet changer Pallet measuring mm x mm 630 x 630 630 x 630 Max. workpiece diameter 900 900 Max. workpiece height 1.0 - 90 - 1,290 Max. loading capacity Pallet change time 13 ј 13 Measuring system Direct linear scales in X, Y, and Z axis with the highest resolution Positioning tolerance Tp to VD1/DGQ 3441 mm Coolant unit Chip conveyor basic design Coolant tank, mesh-type filter unit, capacity Max. pressure bars Installation data Length/width/height depending on coolant unit mm  Mass of the machine approx. kg 15,000 15,600 Electrical capacity, machine approx. KVA 44 44 Electrical capacity, coolant unit approx. KVA 25 25 Mains connection V/Hz Compressed air bars 6 6 Machine control Siemens SINUMERIK 840D Fanuc 310i-A Some of the options shown are not included in the basic configuration. Design and scope of are subject to technical changes. 09. 2011 Gebr. Heller Maschinenfabrik GmbH Heller service availability and maximum performance When you invest in a machining centre today, you expect to Relocation Service get a solution that delivers highest availability and maximum Complete relocation of your machining centers from one source performance. That is why Heller services are practically Upgradable with production support on site inextricably linked to the machine. From remote service Planning, professional preparation for transport, equipment, commissioning and training through to predictive implementation and re-commissioning from one source maintenance and spare parts supply. Heller provides a Heller and other brands complete range of services to ensure long-term cost-effective operation of advanced high-tech machining main assemblies, training, acceptance centers incorporated in efficient manufacturing solutions. Heller services are available around the globe offering Fast-response spare parts concept unrivaled performance. High availability of spare parts, flexible, global supply Supply of exchange parts reconditioned spare parts with Global presence to serve our customers worldwide special savings Transnational services Service kits ready-made spare part packages Global service standards in Heller quality Fast response thanks to our own repair shop Customized service concepts for global players Standardized spindle repair Group-wide service agreements Designated contact person responsible for communication, Heller Academy for technical staff development technical support and implementation of standards at Customer-specific or standardized training of your staff subsidiaries at Heller or at your premises Training for operators, programmers and maintenance staff Service solutions and service standards hands-on instruction on main assemblies Industry-specific and customer-specific solutions Practice-oriented, modular training materials Upgrades to expand your machining center s task profile NC simulation tools for programming courses Efficient solutions providing higher availability and precision Cost reduction through standardized services rebuilds, repairs, training, upgrades Direct support via teleservice and service hotline Rapid troubleshooting via teleservice RDS Dedicated contact person on site = Short response times and 24/7 standby service Predictive planning of maintenance measures CDS At a glance H series 4-axis horizontal machining Heller Machining High performance and precision from light-metal machining Centers through to heavy-duty cutting. For varying batch sizes and a variable range of parts and materials. Work area: Spindle taper: 5K40 / HSK63 / BT40 SK50/ HSK100/ BT50 Spindles: 6,000-24,000 rpm/17-60 kW/40-2,292 Nm MCH series C series Combined Processing universal high-performance machining Milling/turning center for horizontal, vertical or tilted turning Superior machine dynamics, optimum positioning and circular with A and B axis and powerful 5-axis machining, future-proof accuracy, reduced idle times. Suitable for high chip removal rates productivity. as well as flexible production. Work area: 630x630x830 mm3-800x800x1,000 mm3 Work area F series setting standards in 5 axis Workshop machine FT wide range of parts and materials, low volumes, frequently changing tasks. Production center FP high-production capacity with 5-axis/5-sided machining, flexible response to job changes. Working area: 630x630x830 mm3 800x800x1,000 mm3 Spindle taper: SK40 / HSK63 / BT40 Spindles:10,000 rpm/44 kw/242 Nm 16,000 rpm/ 40 kW/80 Nm 10,000 rpm/43 kW/120 Nm MCH-C series flexible 5-axis heavy-duty cutting High-torque flexible machining from heavy-duty cutting at 822 Nm through to finish machining at max. 8,000 rpm. High precision and outstanding machining quality. Work area: Spindle taper: SK50/ H5K100 Spindles:6,000 8,000 rpm/43 kW/822 Nm Heller solution competence Efficiency for your production. Worldwide. Heller solutions Knowing how it's done.