Makino A 500, 300 5-axis machining centres
Makino A 500, 300 5-axis machining centres
In its 80th-anniversary year, Makino focuses on cutting-edge innovative technologies, offering dedicated solutions to customers in various industries. At this year's EMO exhibition in September, Makino will launch a wide spectrum of new technologies, featuring horizontal and vertical 5-axis, and EDM solutions for industrial components, die, and mold as well as aerospace applications. We will showcase a brand new, flexible yet rigid, horizontal 5-axis machining center for parts production (a500Z), a highly dynamic vertical 5-axis machining center for impeller production (1L2-5X), new vertical 5-axis machining centers for high-speed processing of molds for automotive parts (V80S/V90S), and a new generation of EDMs, among other examples.
Makino will also demonstrate a range of automation and industry solutions. Combining such technologies with precise and reliable machines ensures efficient and consistent production. Rigorous investments in advanced technologies truly pay off, and that's where Makino excels.
Our theme for EMO is "Automated and Connected Precisely," emphasizing the integration of smart technologies to optimize processes. The Makino Professional 6 and Hyper i controllers for milling and EDM machines offer intelligent features, including camera-assisted smart tool breakage control, reducing non-cutting time and improving overall production efficiency.
Decentralized and autonomous real-time production is becoming a reality in Industry 4.0. Makino machines provide the reliability, thermal stability, accuracy, and repeatability required to excel in this competitive European market.
The latest 5-axis machining centers from Makino offer superior accuracy, eliminating the room for error in multiple setups common in conventional machining. They decrease lead time and increase job-shoppers' machining capabilities, resulting in a higher return on investment.
At EMO 2017, we are proud to present the world premieres of the a500Z and L2-5X. The a500Z is a highly rigid 5-axis horizontal machining center with a high-torque spindle, enabling 5-axis flexibility. It minimizes level differences in index machining and features active cooling for unmatched accuracy and precision.
The L2-5X is the optimal solution for high-volume production, with dedicated specifications for impeller and index machining. Both machines exemplify Makino's commitment to providing cutting-edge solutions to our valued customers.
We invite you to visit our booth at EMO 2017 in Hannover and discover the possibilities of automated and connected precision machining. Together, let's embrace the future of manufacturing with Makino.
The new Makino L2 5-axis vertical machining centre delivers high accuracy and rigidity with an ultra-compact footprint. The L2 has two models for indexing applications and impeller machining, custom-designed for high-volume, small-part manufacturing processes, ready for automation. With its rigid construction and flexible spindle design, the L2 offers a stable and reliable machine platform for fully unattended, round-the-clock processing of small components. Its small size allows it to fit effectively into various work-piece flow arrangements, from manual transfer to automated part movement in robot-based systems. The high-power spindle enables rigorous milling, drilling, and tapping tasks required for production parts, significantly reducing part cycle times.
V80S: A revolutionary concept for best surface finishing of plastic injection molds. This next-generation high-speed vertical 5-axis machining center delivers top-notch surface quality with minimal cycle time. The V80S features a tilting spindle design, utilizing shorter tools for improved surface quality, reduced vibration, tool deformation, and increased feed-rate. Its high-speed 20,000 min-1 tilting spindle prevents unwanted motion during simultaneous 5-axis machining, resulting in superior surface quality. The machine offers a 1,300 mm X-axis, 1,000 mm Y-axis, and a 600 mm Z-axis.
EDAF3: Achieving 4 times less electrode wear with graphite electrodes. The newly updated Makino EDAF series boasts improved feed rates and a more powerful generator for reduced power consumption. With enhanced features, such as programmable flushing pressure and accurate pressure gauge, the EDAF3 sinker-EDM machine ensures efficiency and reduced wear for graphite electrodes.
D200Z: Superior surface quality and accuracy in 5 axes. The D200Z stands out for its rigidity, stability, and precision, achieved through a thick bed, 3-point support, and a low center of gravity column. Its Z-shaped configuration of the B axis minimizes the effect of the workpiece's weight on the angle of position, ensuring high rigidity through an optimized stroke and minimized force loop. The intelligent G1-Smoothing function optimizes the machining path for superior surface quality, eliminating undesired marks on machined surfaces.
DA300: Increased productivity with 5-axis flexibility. The DA300 offers a perfect balance of speed, precision, and flexibility for multi-axis complex workpieces. Its highly dynamic, 20,000 rpm HSK-A63 spindle reduces cutting time for milling, drilling, and tapping operations. The machine comes with a standard 60-tool magazine and a reliable Automatic Tool Changer (ATC) unit for increased productivity and efficiency. Effective coolant management is ensured with a wide-open trunnion and a trough beneath the table for excellent chip evacuation.
Makino Professional6 intelligent controller. The latest Professional6 (PRO 6) controller features smart and adaptive functions like Inertia Active Control, Collision Safe Guard, and Super Geometric Intelligence to optimize machining processes. This connectivity solution offers manufacturers secure and adaptive automation solutions, allowing rapid response to changing market demands.
Makino ProNetConneX connectivity solutions. Catering to specific industry demands, Makino's ProNetConneX connectivity solutions provide instant on-ramp to the Internet of Things (IoT) with secure connectivity and adaptive automation. The solutions support both local network and cloud-based data resources, enabling users to connect, collect, and analyze machine data for enhanced productivity and efficiency.
Makino's partnership with DRT Mfg. Co. in Germany. DRT's German subsidiary supplies the European metal packaging market with tools and spare parts for the production of easy-open end parts, including the popular pull-ring cap. Makino's precision machining centers have been reliable partners at DRT's plant in Braunschweig, Germany, for over two decades. The Makino V33 vertical machining center, installed in 2001, continues to run smoothly and deliver exceptional precision, a testament to the reliability of the partnership.
Back then, High-Speed Milling (HSM) technology was just coming in, and this V33 has certainly proved to be a lucky choice for us as it's just kept running and running. But probably the most important benefit for us has been that it's still machining within a tolerance range. CEO Peter Müller is highly appreciative of the partnership with Makino and the accuracy of the Makino machining centers: Precision is something we're so used to from Makino we simply take it for granted. But it was another quality of the Makino F9 vertical machining center that impressed him right from the start: My operators had some handling issues with our older vertical milling machines, and when I looked at the F9, I was particularly impressed by its ergonomic qualities, especially with respect to loading. Now he has persuaded the parent company in Dayton, Ohio, to invest in a fleet of Makino F9s. Peter Müller knows what counts to stay competitive in the global machine-tools market: Our customers want tools that offer excellent value for money not cheap tools but ones of high quality at a good price. So it's vital for us to employ the latest machining technologies to remain competitive. And in this respect, the Makino F9 is the right answer for milling applications. Mr. Peter Müller, CEO, DRT GmbH & Co. KG
The Makino EDNC 30 is a good example of what we do in high-precision machining, Peter Müller adds. At DRT in Braunschweig, this sinker EDM is used to produce fine-cutting tools like the punches required for manufacturing the patented pull-ring caps. The EDNC30 works to tolerances of around 5 μm and a die clearance of mm. That is just what we need. The reliability and precision of the Makino machines have played their part in enabling DRT's German subsidiary to energize the European market for high-precision tools and parts. When you next open a can and pour yourself a drink, take a closer look at the precision of that easy-open end part.
S1M Gdynia: There is a saying that the first machine tools a company buys are sold by the manufacturer's salesman, and the next ones by their service technicians. Andrzej Szczypek has broken that rule. As the President of S1M Gdynia Holding says, the reliability of the first Makino machining centers prompted the purchase of the next Makino machines. S1M Gdynia has been operating two Makino machines for four years and another two for a few months. As Andrzej explains, his company mainly purchases machines to increase its production capacity. The growing number of customers and the need to replace older machines suffering from wear and tear are the driving factors. We recently chose Makino machines for a very simple reason, he explains. The ones we've had for several years are completely reliable. We've only needed minimal maintenance, that's proof enough. The precision parameters the Makino machines offer, Andrzej adds, are similar to those of other vendors, but the key factor is that we need this precision to be maintained for as long as possible. And that is the crucial advantage the Makino machines deliver. But it does not stop there, the recently purchased PS105 vertical machining centers increase our flexibility and enhance productivity. The standard table offers the flexibility and plug-and-play connections for 4th axis tables. This enhances productivity in two ways; firstly it gives the 4th axis milling capability, secondly because of the big table size, it is possible to perform 3-axis milling on one side and 4-axis on the other side, eliminating separate setup times.
Precisely in 2017, Makino's Customer Magazine provides valuable support in synchronizing automation. Andrzej, a satisfied customer, emphasizes that offering a good price and high quality is no longer enough. His customers expect R&D support and warehouse construction, among other components. To meet these expectations, Andrzej relies on Makino machines known for their precise components and reliability, allowing him to plan delivery dates better and start production without leaving margins for incidents caused by faulty operations.Makino hosted the International Aerospace and Die Mold Forum, attracting over 300 participants across Europe. The event focused on the Industry of Tomorrow, featuring expert presentations, panel discussions, and live machine demonstrations. Keynote speakers highlighted the need for flexible and networked production to meet increasing demands for complex products at low costs.
During interactive panel discussions, participants explored the implications of declining skilled operators in the manufacturing sector and the future of unmanned operations. Automation is essential for dealing with the shortage, but human skills remain crucial in ensuring maximum productivity and minimal machine downtime.
The Aerospace session of the Forum showcased Makino's new machines and impressive functions, highlighting their process innovations in 5-axis machining. The unveiling of the D200Z vertical machining center and the live demonstration of the i0500 machining center generated significant interest among visitors.
Makino's ongoing relationship with customers like JKZ Bučovice in Czech Republic, DiFA in Slovenia, and MOTOR J1KOV Group in Czech Republic continues to build a sound foundation for future success. Makino machines are known for their precision and reliability, making them a preferred choice for various industries.
Customers like Bekomold Kft. in Hungary, Leonhardt e. K. in Germany, SR-Erntietechnik in Germany, and Gentilin SA in France have also invested in Makino machines to enhance their milling expertise and meet their aerospace manufacturing needs.
The investments in Makino machines reflect the company's commitment to innovation and supporting its customers in various industries, paving the way for future success and growth. Precisely in 2017, Makino's Customer Magazine provides invaluable support in synchronizing automation, a critical aspect of the company's near-future plans. Andrzej, a contented customer, highlights that merely offering good pricing and high quality is no longer sufficient to meet the expectations of their clients. With continuous advancements in technology and the dynamic nature of industries, customers expect more than ever in terms of R&D support, warehouse construction, and overall operational efficiency. Andrzej's company understands that to stay ahead in the market, they must embrace automation. While they have already implemented automation in lathing and turning operations, they are eager to expand this capability into milling processes as well. The current focus is on the automation of horizontal machining centers, which presents no major challenges. However, the vertical machining centers palletization process is a more intricate endeavor, and they are consulting with Makino specialists to explore its feasibility.
A key factor in sustaining a strong business relationship with Makino is the comprehensive investment support provided. Makino's representatives keep Andrzej's team well-informed about the latest trends in machines and robots from their visits to global trade fairs. This invaluable exchange of information helps Andrzej make informed decisions and stay at the forefront of technological advancements in their field.
Makino's machines have proven to be a reliable choice, offering precision and dependability in their operations. This reliability translates to accurate planning of delivery dates and efficient production without the need for unnecessary margins or reserves to cater to potential errors. By relying on Makino machines, Andrzej's company can confidently meet the ever-increasing expectations of their customers while ensuring optimal productivity and high-quality output.
In addition to the customer-centric approach, Makino continues to make significant strides in advancing the manufacturing industry. The company recently hosted the International Aerospace and Die Mold Forum at their Technology Centre in Kirchheim unter Teck, Germany. This high-profile event witnessed the participation of more than 300 industry experts from across Europe.
The Forum's agenda included engaging sessions on the Industry of Tomorrow, covering a diverse range of topics from current industry status and future insights to additive manufacturing and automation in sinker EDM. The event featured interactive panel discussions moderated by prominent experts, facilitating thought-provoking discussions on automation and its impact on the industry.
Among the key concerns raised during the forum was the declining availability of skilled operators in the manufacturing sector. This led to conversations about the future implications of unmanned operations and the critical role that automation plays in addressing this workforce challenge. Panelists and participants alike recognized that while automation offers numerous benefits, skilled human operators' expertise remains unparalleled.
Makino's aerospace session during the Forum was particularly noteworthy, with the unveiling of new machines and revolutionary functions. The D200Z vertical machining center, with its unmatched accuracy in 5-axis simultaneous cutting, garnered significant attention and interest. Visitors were also treated to a live demonstration of the i0500 high-precision vertical machining center.
Customers across Europe, including JKZ Bučovice in Czech Republic, DiFA in Slovenia, and MOTOR J1KOV Group in Czech Republic, have expressed their continued confidence in Makino's machines. The relationships with these customers demonstrate Makino's commitment to providing innovative solutions tailored to their specific needs.
Other notable customers such as Bekomold Kft. in Hungary, Leonhardt e. K. in Germany, SR-Erntietechnik in Germany, and Gentilin SA in France have invested in Makino machines to enhance their milling expertise and meet the rigorous demands of the aerospace industry. Makino's dedication to continuous innovation and customer support has made them a valued partner in various industries, paving the way for sustained success and growth
Milling and Turning:
The versatile machine is designed for both milling and turning operations. It offers precision and reliability for various applications, including aerospace, automotive, and energy industries. With its multi-axis capabilities and powerful spindle options, the machine ensures efficient and accurate material removal.
X-axis travel: The machine's X-axis has a travel distance of a specific length in millimeters. Y-axis travel: The Y-axis can travel a certain distance in millimeters, providing additional versatility for various workpieces. Z-axis travel: The machine's Z-axis can move up and down a specific length, enabling precise depth control in machining processes.
Linear Axes Work Feed in X, Y, Z: The linear axes allow smooth and controlled movement of the tool in the X, Y, and Z directions during machining operations. Rapid Traverse in X, Y, Z: The machine can rapidly traverse through the X, Y, and Z directions, reducing non-machining time and increasing productivity. Acceleration in X, Y, Z: The machine accelerates swiftly and efficiently in the X, Y, and Z directions, ensuring quicker and smoother machining cycles.
Programmable Increment: The machine can be programmed to move in incremental steps, enabling precise and flexible tool positioning.
A-axis Tilt Range: The A-axis provides a tilt range without any restrictions, allowing for complex machining angles and features. C-axis Rotation Range: The C-axis rotation is unlimited, providing continuous rotational movement for optimal machining results.
A-axis Maximum Speed: The A-axis can achieve a specific maximum speed in revolutions per minute (rpm), ensuring fast and efficient rotation during machining processes. C-axis Maximum Speed: The C-axis can reach a certain maximum speed in rpm, facilitating quick and accurate rotational movements during machining.
Tables:
Table Clamp Area Size: The table offers a specific area size in millimeters, providing ample space for securing workpieces during machining operations. Maximum Workpiece Diameter: The machine can accommodate workpieces with a certain maximum diameter, allowing for the machining of large parts. Maximum Workpiece Height: The machine can handle workpieces with a specific maximum height, providing flexibility for various applications. Maximum Load on the Table: The table has a weight capacity for safely supporting heavy workpieces during machining. Table Height Above the Floor: The height of the table above the floor is measured in millimeters, ensuring ergonomic access and easy loading/unloading of workpieces.
Accuracy and Repeatability:
Positioning Accuracy: The machine offers a specific level of accuracy in positioning the tool, ensuring precise machining results. Repeatability: The machine's repeatability refers to its ability to return to a previously programmed position accurately, allowing for consistent and repeatable machining operations.
Electrical:
AC Voltage: The machine operates with a specific AC voltage supply, ensuring stable and reliable performance. Rated Current: The rated current indicates the electrical current required for the machine's operation. Energy Connections and Total Power Input: The machine's total power input is expressed in kilovolt-amperes (kVA), which considers the energy connections required for its operation. Recommended Power Line Supply: The recommended power line supply size is specified in millimeters squared per copper (mm² Cu), ensuring proper electrical conduction.
Pneumatic Equipment:
Operating Pressure: The machine's pneumatic equipment operates at a specific pressure in megapascals (MPa), facilitating the required force for certain operations. Compressed Air Consumption: The machine's compressed air consumption is measured in cubic meters per minute (m³/min), indicating the air flow required for pneumatic actions.
Machine Dimensions:
The machine has specific dimensions in terms of length, width, and height, providing a compact and efficient footprint in the workshop or manufacturing facility.
Machine Weight:
The weight of the machine is a critical factor, and it includes the base weight of the machine as well as any additional components or accessories.
Control System:
The machine is equipped with a Siemens Sinumerik s iTNC HSC or Heidenhain TNC control system, which ensures precise control and operation of the machine during machining processes.
Spindle and Tool Magazine Technical Data:
Spindles and changer: Power: Standard, POWER, SPEED, SPRINT, RAPID Drive type: Built-in, direct, gearbox Spindle for turning operations with a hydraulic brake: Yes, no Spindle taper: Standard, HSK Speed range: Yes, no Spindle drive output: Standard Torque: Standard Spindle nose distance from the rotary tilting table: Min, max Spindle nose distance from the rotary tilting table with pallet change: Min, max Automatic tool change type: Pick-up, chain Tool holder: Standard, HSK Maximum number of tools: Standard, HSK Maximum tool diameter: Standard, HSK Maximum tool length: Standard, HSK Maximum tool weight: Standard, HSK Tool change time: Yes, no Tool change time chip to chip: Yes, no Machine dimensions: Yes, no
Technical data: Maximum workpiece diameter: Max Maximum workpiece height: Max Distance spindle to table: Min, max X axis travel: Verfahrweg in Achse X Y axis travel: Verfahrweg in Achse Y Z axis travel: Verfahrweg in Achse Z Rapid traverse X, Y, Z: Eilgang in den Achsen X, Y, Z Positioning accuracy X, Y, Z Repeatability: Wiederholgenauigkeit A axis tilt range: Schwenkbereich der Achse A A axis maximum speed: Max Table clamping area size: Größe der Spannfläche des Tischs Maximum load on the table: Max Maximum speed: Max AC voltage: Spannung Rated current: Nennstrom Total machine input: Gesamtleistungsaufnahme der Maschine Compressed air consumption: Druckluftverbrauch Length transport dimensions: Länge Transport Width transport dimensions: Breite Transport Height transport dimensions: Höhe Transport Machine weight: Gewicht Control system: TNC, SINUMERIK
Standard accessories: Spindle for turning operations with a hydraulic brake: Yes Button control of tool clamping with the spindle: Yes Hydraulic aggregate: Yes Handwheel: Yes FESTO pneumatic system: Yes ETHERNET card: Yes Central lubrication: Yes Thermal compensation: Yes Cooling aggregate for external tool cooling: Yes Switchboard cooling aggregate: Yes Automatic roof shifting: Yes Manual workspace rinsing: Yes Chip conveyor: Yes Accompanying documentation: Yes
Special accessories: High-pressure tool internal coolant supply operating pressure: High pressure tool internal coolant supply operating pressure: MPa Pick-up tool magazine positions: S HSK positions Rack tool magazine positions: S HSK positions Coolant belt filter: Yes Aerosol exhauster: Yes Laser tool probe: Yes Workpiece scanning probe: Yes Remote diagnostic: Yes
The goal of remote diagnostics is to shorten the downtime of the machine by precisely targeting subsequent servicing activities. This brings about a reduction in customer losses arising from the machine downtime. The technician remotely uses the internal diagnostic functions of the CNC, transferring data in both directions and engaging in dialogue with the operator. The technician analyzes the machine's condition, effectively reducing the impact of downtime and providing cost-effective solutions.
