Mazak integrex i cnc turning center

Mazak integrex i cnc turning center 

New Technology for Introducing the latest impressive innovations from Mazak, to improve your production in CNC metal cutting and laser processing. Manufactured to the highest standards in our ten Cyber Factories around the world, these latest machines are equipped with high-technology features to ensure efficiency and reliability for your manufacturing up-time. At Mazak, we offer you complete solutions. Our expert applications engineers provide advice to help you obtain the best in speed, precision, and performance from your machines and automation systems. Our customer service teams are ready to help you when you need us with support, service, and spare parts availability. Visit us at your local Mazak Technology Centre to find out how Mazak can help you make it better.

From over 230 machines across our range:

Multi-Tasking Integrex i-100 BARTAC-S i-200ST Universal 1500U

Multi-Tasking 5-Axis VORTEX i-630V/6S VARIAXIS i-800 2PC VARIAXIS i-500 VARIAXIS j-500/5X VARIAXIS i-700T VARIAXIS j-600/5X VARIAXIS i-700 2PC

CNC Turning Centers QUICK TURN SMART 100M QUICK TURN NEXUS 350-II MSY QUICK TURN SMART 250M MEGATURN NEXUS 1600M ROBO SMART CELL

Vertical Machining Centers VERTICAL CENTER SMART 530C VTC800/30SDR

Horizontal Machining Centers HORIZONTAL CENTER NEXUS

Laser Processing Machines OPTIPLEX 3015 FIBER 3D FABRI GEAR 220

Automation/FMS ROBOT, BARFEED, PALLETECH/FMS PLUS OTHER AUTOMATION SYSTEMS

CNC/Software

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Multi-Tasking Integrex i-100 BARTAC-S Turning Center and Machining Center Chuck size Main/Second 8/6 Max. swing ø 530 mm Max. machining length 519 mm Max. machining diameter 530 mm Max. bar work capacity i-200ST Spindle Second spindle 40 /ED/Cont. rating 6000 rpm/11/ kW Tool storage capacity 36, 72 Milling spindle 15 ED/40 ED/Cont. rating 12 X0 rpm  Tool shank type HSK-T63/CAPTC C6/KM63 Maximum tool diameter 80 30 mm Floor space requirement 3230x2495 mm Option Depends on chuck specifications.

Universal 1500U Chuck size Main/Second 8/8 Max. swing ø 658 mm Max. swing Lower Turret ø 420 mm Max. machining length 1519 mm Max. machining diameter ø 658 mm Max. machining diameter LowerTurret ø 420 mm Spindle 40 ED/Cont. rating 5000 rpm/22/15 kW Second spindle 40 ED/Cont. rating 5000 rpm/15 kW Tool storage capacity 36, 72 Milling spindle 40 ED/Cont. rating Floor space requirement 4910x2800 mm Option Depends on chuck specifications.

i-400S Universal 1500U Chuck size Main/Second 12/10 Max. swing ø 658 mm Max. machining length 1519 mm Max. machining diameter ø 658 mm Spindle 40 ED/Cont. rating 3300 rpm/30/22 kW Second spindle 40 ED/Cont. rating 4000 rpm/26/22 kW Tool storage capacity 36, 72 Milling spindle 40 ED/Cont. rating 12000 rpm/22/15 kW Floor space requirement 5200x2800 mm Option Depends on chuck specifications.

j-300 Universal 650U Chuck size Main/Second 10 Max. swing ø 640 mm Max. machining length 629 mm Max. machining diameter ø 500 mm Travel Y 250 mm Spindle 40 ED/Cont. rating 4000 rpm/kW Tool storage capacity 20, 36, 72 Milling spindle 40 ED/Cont. rating 12000 rpm/22/15 kW Floor space requirement 3910x2705 mm Option Depends on chuck specifications.

Complete 5-Axis simultaneous machining with workpiece transfer from 1st to 2nd spindle and lower turret. Matrix NEXUS 2 CNC for increased efficiency and ease of operation. Accuracy delivered through rigid structure design. Orthogonal Y-axis gives wide machining area without C-axis reverse

Effíciently machíne large workpieces
for constructíon, jet engíne and
machinery industries
MEGATURN NEXUS 1600M

multi-tasking operation Flexibility process wide variety Enhanced productivity through effective Versatile new machine tool. NC tailstock components due to tailstock range ergonomic design and positioning of key machine with tons thrust optional MT with and operator interface elements ton thrust capability High performance turning and milling spindle delivers cutting capability across a range of Improved application capability through High productivity thanks to high power mill difficult to machine materials enhanced tool size capacity and compact A-axis spindle 45 kW / 358 Nm 40 ED spindle design Enhanced productivity through a wide variety Now available with SIEMENS SINUMERIK of tooling combinations enabling range of industry Modular design for efficient transport 840D s1 applications to be served and installation Universal 3000U 6000U Max. machining diameter mm mm Max. machining length mm Max. Workpiece dimensions mm Pa11et size mm make better Multi-Surface, 5-Axis Simultaneous Vertical Machining Center VORTEX i-630V/6S Versatility enhanced with the Application capability improved addition of single pallet 5-Axis variant through compact B-axis spindle design High productivity with integration of Class-leading ergonomic design latest MAZATROL matrix 2 CNC to ease operator demands for set up, loading and unloading i-630V/6S Max. workpiece dimensions mm Pa11et size mm Travel X/Y/Z mm/mm/mm B / C -/- Rapid traverse rate X/Y/Z m/min B / C rpm Spindle H spindle end to pallet center mm Spindle V spindle center to pa11et top mm Milling spindle 40 ED/continuous rating rpm OP: 5000, 15000 / 37/30 OP: 3730,56/45 Tool shank type BT50 / CAT50 Tool storage capacity Floor space requirement Multi-Surface, 5-Axis Simultaneous Vertical Machining Center VARIAXIS -500 VARIAXIS -700T VARIAXIS -700 2PC Now available with SIEMENS DONE-IN-ONE processing of complex Pallets 500 mm square with a max workpiece SINUMERIK 840D s1 workpieces up to ø 850 mm, combining both 5-Axis weight of 600 kg are changed in 22 seconds milling and turning capability in a single set-up High performance 18,000 rpm, kW 40 tool magazine 40 taper with optional milling spindle for Siemens model Gantry box design, high rigidity structure, 80 or 120 tools providing a fully supported 1,100 mm Y-axis Increased productivity from high-speed rapid Minimum deflection of table owing to rigid traverse and indexing of rotary axes Increased productivity thanks to 18,000 rpm trunnion design of A-axis 30 kW milling spindle, with CAPTO 06 tool High efficiency machining of 5-Axis interface for improved rigidity and tool modularity High performance MAZATROL matrix 2 CNC components up to ø 500 mm and integrated intelligent Functions for ease High performance direct drive kW of operation continuous rating 550 Nm turning spindle motor with 1,100 rpm i-500 i-700T -700 2PC Pa11et size ø 500 x 400 mm Maximum workpiece diameter ø 850 mm ø 730 mm Travel X/Y/Z 350/550/510 mm Travel X/Y/Z 630/1100/600 mm 630/1100/600 mm A/C -120 - /t360 A/C -120 - /t360 -120 - /t360 Rapid traverse rate X/Y/Z 56/60/56 m/min Turning spindle speed 1100 rpm A/C 50 rpm Table load capacity 700 kg Table Size 500 mm Spindle 18000 rpm, kW Rapid traverse rate X/Y/Z 60/60/56 m/min 60/60/56 m/min Tool shank type CAT No. 40 NC 50/100 rpm 18000 /min Tool storage capacity 30 Mill spindle 18000 rpm Spindle 12000 rpm Floor space requirement 2400 x 3060 mm Tool shank type mas BT40, BT40, cat 40, HSK-TB3 Ø COT3O C6 MAS BT40 CAT r1o. Ø Tool storage capacity 30, 40, 80, 120 30, 40, 80, 120 Floor space requirement 2694 x 5586 mm 3300 x 7251 mm 2694 x 5586 mm 3300 x 7251 mm For details of 80 tool or larger magazine, separate consultation is necessary 10 DONE-IN-ONE machining possible for multiple surfaces in a single set-up Pallets 500 mm square with a max workpiece DONE-IN-ONE processing of multi-faced DONE-IN-ONE processing of multi-faced weight of 500 kg are changed in seconds components up to ø 500 mm, with full 5-Axis components up to ø 730 mm, with full 5-Axis simultaneous machining capability simultaneous machining capability 30 tool magazine 50 taper with optional 40, 80, or 120 tools Accuracy and productivity from wide B-axis High accuracy and productivity from wide B-axis spectrum of rotation / -120 spectrum of rotation / -120 Minimum deflection of table owing to trunnion design of A-axis Rigidity and accuracy structure, utilizing roller High rigidity and accuracy structure, utilizing roller linear guides on all linear axes roller gear cam on linear guides on all linear axes and roller gear cam on High performance MAZATROL matrix 2 CNC all rotary axes all rotary axes for ease of operation MAZATROL matrix 2 for ease of operation High performance MAZATROL matrix 2 for ease and conversational programming of operation and conversational programming Maximum workpiece diameter ø 730 mm ø 500 mm ø 730 mm Travel X/Y/Z 730/850/560 mm ø 350/550/510 mm 850/550/510 mm A/C -120 - /t360 -120 to /t360 -120 - /t360 Rapid traverse rate X, Y, Z 42 m/min 30 m/min 30 m/min ac 50 rpm 30 rpm 30 rpm spindle 40 ED, continuous rating 10000 rpm/ 37 kW, 20 kW 12000 rpm/11 kW, kW 12000 rpm/ 11 kW, kW Tool shank type MAs BT50 0r CAT No. 50 MAs BT40 or CAT. No. 40 7/24 taper, No. 40 Tool storage capacity 30, 40, 80, 120 18 30 18 30 Floor space requirement CNC MATROL matrix 2 MATROL matrix 2 CNC Turning Centers make New Generation CNC Turning Centers QUICK TURN SMART 100M і П 7і Integral spindle motor for NC tailstock positioning with improved cutting performance and adjustable thrust force accuracy Intelligent Thermal Shield High performance milling capability available for MATROL smart CNC system 100M Universal 400U Max. machining diameter mm Max. machining length mm Travel X/Z mm spindle 40 ED/ Cont. rating 6000 rpm/ kW Max. bar material diameter mm Rotary tool spindle 40 ED 4500 mm kW , 6000 min 1 kW Number of Tools 12 Floor space requirement 2200 x 1590 mm Productivity, high accuracy and high 250M reliability with easy programming Universal 500U Max. machining diameter mm Maximum workpiece diameter with ROBO SMART CELL mm at mm length Maximum workpiece length with ROBO SMART CELL mm at mm Travel X/Z mm QUICK TURN SMART 250M QUICK TURN NEXUS 350-11 MSY Spindle 30 min. rating 4000 rpm/ 26 kW with ROBO SMART CELL Max. bar material diameter mm Tool holder type BMT Number of Tools 12 Robot payload max. double loading 6kg 2kg Robot loading capacity 2 x 25 components Floor space requirement ROBO SMART CELL 350-11 MSY Universal 1500U Chuck size Main/Second 12 /10 Max. machining diameter mm Travel X/Y/Z mm/mm/mm Spindle 40 ED/ Cont. rating 3300 rpm/ 30/ 22 kW Second spindle 40 ED/ Cont. rating 4000 rpm/ 26/ 22 kW Rotary tool spindle 10 min. rating 4000 rpm/ kW Max. bar material diameter mm Number of Tools 12 Floor space requirement 5600 x 2150 mm Low investment cost and Integrated spindle with large bore plug and play concept capacity delivers highly reliable and accurate performance Fully enclosed modular guarding system Unique combination of capability, Y-axis, second spindle on a 12 Robot payload, gripper and chuck platform conveyor size able to cope with a wide range of component sizes Incorporation of second spindle which enables complete processing of Integrate into either QTS, QTN complex work pieces or VCS product series Latest generation MATROL matrix NDCUS 2 control for fast and efficient programming

Cutting performance enhanced. Enhanced accuracy through rigid turret design structure, high power and high torque spindle. Size range of parts maximized with Z-axis on X-axis movement. Tab1e size ø 1250 mm. Max. turning diameter ø 1650 mm. Max. machining length 900 mm. Travel X/Z 1140/905 mm. Spindle speed/output 40 ED/continuous rating 350 rpm/ 45 kW, 37 kW. Rotary tool speed 3300 rpm. Rotary tool output 40 ED/continuous 11 kW. Rotary tool torque 40 ED/continuous 104 Nm. Boring bar shank diameter ø 50 mm, ø 80 mm. Tool storage capacity 12, 23. Floor space requirement 4550 x 3250 mm.

Vertical Machining Centers make better. New Generation World-Class 530C-2PC. Vertical Machining Centers Table size 1050 x 550 mm. Travel X/Z 1050/ 530 / 510 mm. Rapid traverse rate X/Y/Z 42 m/min. Spindle 5 min./30 min./cont. rating 12000 rpm/ AC, 11 kW, kW. Toolshank CAT No. 40. Vertical Center Smart VTC 800 / 30 SDR. Tool storage capacity 30. 530C-2PC. Pallet change time 12 sec. Number of pallets 2. Pallet change method Rotary type. Floor space requirement 3235 x 3873 mm.

800 / 30 SDR.  Rapid traverse rate X/Y/Z 50 m/min. A /A2/B 25/25/50 rpm. Spindle continuous rating 18000 rpm/ 33 kW. Tool shank type HSK A 63. Tool storage capacity 30. Option 48 tools. Tool hive option 155. New high productivity 2 pallet Dual-synchronized rotary tables. Compact space-saving design for 2PC base guard design - combined with high capacity cooling system and improved swarf clearance. Application-focused 18,000 rpm HSK spindle with 33 kW S1. MAZATROL matrix NEXUS 2 provides improved CNC performance and high capacity E1A/1S0 programs.

Horizontal Machining Centers make better. New Generation World-Class Horizontal Machining Centers. Horizontal Center Nexus 4000-111. Super-fast cycle times and ultra-compact design. 24/7 running thanks to 1 G acceleration, quick tool change, and an optional 6PC. Simplified installation thanks to the new 3-point supporting base. Pallet size 400 x 400 mm. Travel X/Y/Z 560/640/640 mm. Rapid traverse rate 60 m/min. Spindle 40 ED/continuous 18000 rpm/ 30 kW, 22 kW. Toolshank CAT No. 40/ MAS BT40. Tool storage capacity. Floor space requirement 3336 x 6618 mm.

Laser Processing Machines make better. High-Speed, High-Accuracy 3015 Fiber II. Laser Processing Machines Working area 3000 x 1500 mm. Pallet changer Standard. Drives Rack and Pinion. Rapid Speed 120 m/min. Power 2 kW - 4 kW Fiber.

Mazak offers intelligent functions to maximize productivity, including Active Vibration Control, Intelligent Thermal Shield, Intelligent Safety Shield, Intelligent Performance Spindle, Intelligent Maintenance Support, Intelligent Balance Analyzer, and Mazak VOICE Adviser. Mazak CNC systems, including MAZATROL, offer faster cycle times and optimized cutting. Mazak is the largest manufacturer of Flexible Manufacturing Systems (FMS) with a production history of more than 27 years. Mazak has various offices and distributors worldwide.