Mazak Integrex Quick turn cnc turning center

Mazak Integrex Quick turn cnc turning center  

The complete fusion of a CNC turning center and machining center Multi-Tasking INTEGREX  series Machines INTEGREX i series The complete fusion of a CNC turning center and machining center INTEGREX 1V series New generation vertical turning center MEGATURN NEXUS series CNC Turning New Generation world-Class CNC Turning Centers Centers QUICK TURN SMART series New Generation World-Class CNC Turning Centers QUICK TURN NEXUS 11 series New Generation world-Class Vertical Machining Centers VERTICAL CENTER SMART series VERTICAL CENTER NEXUS series Machining Centers Yamazaki Mazak produces one of the largest ranges available of machine tools, laser processing New Generation World-Class Horizontal Machining Centers HORIZONTAL CENTER NEXUS 4000-111 machines, FMS, CNC system and Horizontal Machining Centers production support software. High Torque Horizontal Machining Center MEGA 8800 High-Speed, High-Accuracy Fiber Laser Processing Machine Laser OPTIPLEX 3015 Fiber High-Speed, High-Accuracy 2D Laser Processing Machines Processing HYPER GEAR series Machines HYPER GEAR 510 CHAMPION Comprehensive Factory Management Software CYBER PRODUCTION CENTER Software MAZATROL matrix CAM CYBER SCHEDULER CYBER MONITOR The complete fusion of a CNC turning center and machining center and vertical turning center Vertical Machining Centers INTEGREX e-H 11 series INTEGREX e-V 11 series Multiple-Surface, 5-Axis Simultaneous Multiple-Surface, 5-Axis Simultaneous and machining center Vertical Machining Centers INTEGREX e-RAMTEC V series VARIAXIS i series INTEGREX i-500V/630V VARIAXIS j-500 Standard Automator 2-Spindle, 2-Turret CNC Turning Centers Powerful, Heavy-Duty CNC Turning Centers Heavy-Duty Flat Bed CNC Turning Centers ROBO SMART CELL RSC2 HYPER QUADREX series CYBERTECH TURN series POWER MASTER N 2-Spindle, 2-Turret CNC Turning Centers 2-Turret CNC Turning Centers Inverted Vertical Spindle CNC Turning Centers Sub-Micron Controlled High-Precision MULTIPLEX 6100 series SUPER QUADREX series VS series Small CNC Turning Center NANO TURN 2-Spindle, 2-Turret CNC Turning Centers Powerful, Heavy-Duty CNC Turning Centers Heavy-Duty Flat Bed CNC Turning Centers MULTIPLEX i1 series 2-Axis Turning Centers SLANT TURN NEXUS series TURNING CENTER series QUICK TURN 6G 6T 2-Spindle CNC Turning Center DUAL TURN 20 Double Column Machining Centers for High Precision Dies Molds Traveling Column Vertical Machining Centers Column-Feed Vertical Machining Centers FJV 11 series SUPER VELOCITY CENTER 2000 11 series MAZATECH V series Multi-Surface, 5-Axis Double Column Vertical Machining Centers 5-Axis Simultaneous Vertical Machining Centers Double Column Vertical Machining Centers for High Precision Dies Molds VERSATECH V series VORTEX 1060V/8 series SUPER MOLD MAKER-μ series VORTEX 11 series Traveling Column Vertical Machining Centers VTC series High Speed, High Accuracy Horizontal Machining Center Super High-Speed Horizontal Machining Centers Machining center with unique turn-face headstock FH-12800 for Mass Production Applications ORBITEC 20 FF series High Speed, High Accuracy Horizontal Machining Centers FMS μ series Ultra Narrow Machining Centers PALLETECH SYSTEM for Mass Production Applications UN600 series High-Speed, High-Accuracy 2D Laser Processing Machines High-Speed, High-Accuracy 2D Laser Processing Machines High-speed, High-Accuracy 2D Laser Processing Machine 2D/3D Laser Processing Machine HYPER TURBO-X series SUPER TURBO-X Mk 111 G series SUPER TURBO-X 44 SPACE GEAR Mk 11 High-Speed, High-Accuracy 2D Laser Processing Machine SUPER TURBO-X 510 Mk 111 kW 3D Laser Machine for Long Pipe and Structural Material 2D/3D Laser Processing Machine OPTIPLEX 3015 30 FABRI GEAR Mk 11 series SPACE GEAR-U44 SUPER TURBO-X CHAMPION series High-Speed, High-Accuracy 2D Laser Processing Machine Laser FMS SUPER TURBO-X 510 Mk 111 RTC EXTENSIBLE MANUFACTURING CELL Laser CADCAM Systems MAZAK SMART SYSTEM SPACE CAM FX TUBE More Innovation from Mazak Scan the M CODE / OR CODE in this catalog with a smart phone to see a video of a machine in operation. Download M CODE application from APP store / Google play or use QR code application. Google play is a registered trademark of Google Inc. More Innovation from Mazak Our goal is to continuously develop new machine tools that meet today s Environmentally friendly and tomorrow s requirements of OJ N0 OGY manufacturers everywhere. We do P и this by utilizing the most advanced technology available. High speed, Network High accuracy technology 5-Axis, Automation, Multi-tasking FMS technology technology Ergonomics INTELLIGENT technology Technology for Manufacturing Innovation High speed, High accuracy Yamazaki Mazak has always focused on developing innovative machine tools and has designed machines to meet today s as well as tomorrow s requirements. Mazak machines not only incorporate multi-tasking technologies, they also utilize the most advanced technologies such as automation, direct drive motors, roller guides and conversationally programmed CNC systems to provide you the ability to effectively machine a wide variety of workpieces in small size lots. Our goal is to develop machines that provide customers unsurpassed productivity and ease of operation. 5-Axis, Multi-tasking technology Another important target is the ability to efficiently machine a wide variety of parts in small size lots. One of the most effective approaches for this is DONE-IN-ONE processing. The DONE-IN-ONE concept incorporates all machining processes from raw material input through final machining in just one machine. It provides the ability to reduce production lead time, improve machining accuracy, reduce floor space and initial cost, lower operating expenses, reduce operator requirements and to improve the work environment. As a result, the concept not only streamlines production, it also improves overall management. Ergonomics Yamazaki Mazak has always focused on not only improved machine performance but also machine ergonomics in order to realize unsurpassed ease of operation Excellent accessibility Centralized items requiring frequent access for machine maintenance are to the machining area maintenance arranged in one central location. The tool magazine is located at the front of the machine Designed for easier Efficient setup eliminating the time required for Door handle door opening and closing. 

the operator to go back and forth to the rear of the machine. J The movable CNC operation Visibility of The large operator window Ease of operation pane1 is easily adjusted to the allows the operator to easily machining area operator s desired position. monitor workpiece machining. CNC operation pane1 with large The Mazak orange line clearly Large CNC display 19 display. not available on all Orange line indicates the moving door edge models to the operator for safety. Technology for Manufacturing Innovation INTELLIGENT technology Automation, FMS technology The MAZATROL, the first conversationally programmed CNC system in the world, was Mazak is the largest manufacturer introduced in 1981. In 1998, the MAZATROL was fused with a personal computer that of Flexible Manufacturing systems, incorporated our extensive expertise for unsurpassed operating efficiency. Today, with a production history of more MAZAK machine tools are equipped with up to 7 INTELLIGENT functions all incorporate than 27 years. The PALLETECH the latest technology in order to provide higher productivity. SYSTEM is designed with the flexibility required for shorter A variety of Intelligent Functions provides incomparable operator product life cycles, required support for exceptional ease of . fp in-process inventory, just-in-time operation and the optimum ί I INTERNALCIGHEINNET production and other demands of machine efficiency. ι today s manufacturing environment. Minimized Vibration ACTIVE VIBRATION_CONTROL _ Minimized vibration function for high-speed, high-accuracy machining and longer tool life AVc Heat Displacement Control INTELLIGENT THERMAL SHIELD Unique Mazak heat displacement compensation system Machine Interference Prevention INTELLIGENT SAFETY SHIELD Network technology Functions for safe operation during machine setup and manual operation ss By using a network, this software can manage your factory in real-time by providing ZAK VO10E ADVISER accessibility to machine data, machining programs, fixture data, tool data, production Verbal support for machine setup and safe conditions confirmation schedules and other data. MVA Comprehensive spindle Monitoring On-line service support Center INTELLIGENT PERFORMANCE SPINDLE Monitoring milling spindle status designed to minimize downtime and 1P5 Factory .. improve preventative maintenance _ Comprehensive Maintenance Monitor INTELLIGENT MAINTENANCE SUPPORT .. MS Useful information for improved preventative maintenance to prevent unexpected machine downtime detection and Analysis INTELLIGENT BALANCE ANALYZER 1 P od αta control Shows required weight and locations to eliminate unbalanced condition of machine table The environment and our impact on our natural surroundings have always been important concerns of Yamazaki Mazak. This is shown by the fact that all factories in Japan where Mazak machine tools are produced are ISO 14001 certified. an international standard confirming that the operation of our production facilities does not adversely affect air, water or land. Electrical power consumption: Example QUICK TURN SMART lower than comparable turning centers with optional equipment Conventional machine model kW/h Electrical power consumption: QUICK TURN SMART kW/h Electrical power consumption: Technology for Manufacturing Innovation Earth-friendly manufacturing plant and laboratories World R D Center YAMAZAKI MAZAK OPTONICS CORPORATION World Research and Development Center The temperature of this underground factory is controlled virtually year round This facility has a living green roof on which moss is growing to by geothermal energy. The entire assembly area is a clean room reduce the heat-island phenomenon contributing to global warming. which minimizes dust contamination of the beam delivery mirrors and the torch lenses. As a result, the time required for machine assembly is reduced. It is one of the largest green roofs in Asia. Worldwide Mazak support network TECHNOLOGY TECHNICAL CENTERS GLOBAL MANUFACTURING SUPPORT 78 technology and technical centers in 22 countries Our Technology and Technical Centers have been established to provide opportunities for our customers to learn how to improve productivity with their machine tools after they have been purchased and installed through machine demonstrations and introductions to advanced technology and concepts. The technology and Technical Centers are the local bases for our team of highly skilled service engineers that provide service support to customers wherever their manufacturing facilities are located Recent Technology Center Openings Global service and support 1 Multi-tasking academy The Mazak worldwide network of Technology The multi-tasking academy has been and Technical Centers ensures that every established for the training of multi-tasking MAZAK machine tool receives the same machine operations in order for you to high level of service and support no matter realize the full potential of your Mazak where the location. Our skilled staff will machine. At the multi-tasking academy, assure that the selected MAZAK machine a variety of training programs is available tool model, optional specifications and for all the different machine models in the peripheral equipment will effectively address academy. Classroom lectures and practical your production requirements. training are provided using the same model as installed on your floor. 18 Technology for Manufacturing Innovation Global Production R D Centers Development and production from production Mazak has been performing business on a global basis for more than plants located in 5 countries forty years. Currently, we have total 9 production plants and 78 technology and technical centers all over the world. September, 2012 Yamazaki Mazak has production plants with departments in 5 countries to meet the production requirements of customers around the world. Yamazaki Mazak began the establishment of overseas facilities in 1974. Currently, we have 4 manufacturing plants in the , the , singapore 1992 , and China 2000 in addition to 5 manufacturing plants in Japan. We are the only machine tool manufacturer that has established a global production system. By utilizing the Cyber Production concept in all manufacturing plants, Yamazaki Mazak provides high quality machines to customers with short delivery times. Innovation from Yamazaki Mazak Ltd. Innovation from Mazak Corporation VTC800/30SR ORBITEC 20 1 World Parts Center 1 spindle rebuilding To consistently achieve high machine up-time for The spindle rebuild centers provide the maximum performance, it is imperative that high quality service with minimum spare parts are available as quickly as possible time required for spindle repair. when they are needed. The World Parts Center is designed to supply spare parts worldwide 24 hours a day, 365 days per year. The World Parts Center works closely with our regional parts centers all over the world to ensure that they are properly stocked to support the installed base of machines in each region. INTEGREX series INTEGREX series P23 VARIAXIS series

HYPER VARIAXIS P28 VARIAXIS 630-5X