Mazak QUICK TURN Nexus II cnc turning center
Mazak QUICK TURN NEXUS Series
Specifications designed to meet your production requirements
QUICK TURN NEXUS 100-II/150-Il SERIES - Y-axis Chuck size Main/Second: 6/6 Max. machining diameter: ø 280 mm Max. machining length: 309 mm
QUICK TURN NEXUS 300-Il SERIES Chuck size Main/Second: 8/8 Max. machining diameter: ø 330 mm Max. machining length: 282 mm
QUICK TURN NEXUS 200-II/250-Il SERIES Chuck size Main/Second: 8/8 Max. machining diameter: φ 350 mm Max. machining length: 511 mm
QUICK TURN NEXUS 1000U SERIES Chuck size Main/Second: 10/10 Max. machining diameter: φ 350 mm Max. machining length: 1021 mm
QUICK TURN NEXUS 500U SERIES Chuck size Main/Second: 10/10 Max. machining diameter: φ 350 mm Max. machining length: 475 mm
QUICK TURN NEXUS 1000U SERIES Chuck size Main/Second: 10/10 Max. machining diameter: φ 350 mm Max. machining length: 985 mm
QUICK TURN NEXUS 650U SERIES Chuck size Main/Second: 12/12 Max. machining diameter: φ 420 mm Max. machining length: 654 mm
QUICK TURN NEXUS 1200U SERIES Chuck size Main/Second: 10/10 Max. machining diameter: φ 420 mm Max. machining length: 603 mm
Machining Time Comparison: QUICK TURN NEXUS 200-Il MY - 16 min. QUICK TURN NEXUS 200-Il - 10 min.
QUICK TURN NEXUS 250-Il MS, MSY - 10 min.
QUICK TURN NEXUS 350-Il - 15 min.
QUICK TURN NEXUS 400-Il MS, MY, MSY - 15 min.
QUICK TURN NEXUS 450-Il - 12 min.
QUICK TURN NEXUS 200-Il M, MS, MY, MSY - 30 min.
QUICK TURN NEXUS 250-Il M, MS, MY, MSY - 21 min.
QUICK TURN NEXUS 300-Il M, MY, MS, MSY - 16 min.
QUICK TURN NEXUS 350-Il - 20 min.
QUICK TURN NEXUS 400-Il MS, MY, MSY - 10 min.
QUICK TURN NEXUS 450-Il - 10 min.
QUICK TURN NEXUS 200-Il M, MY, MS, MSY - 17 min.
QUICK TURN NEXUS 250-Il M, MY, MS, MSY - 12 min.
QUICK TURN NEXUS 300-Il M, MY, MS, MSY - 12 min.
QUICK TURN NEXUS 350-Il - 10 min.
QUICK TURN NEXUS 400-Il MS, MY, MSY - 10 min.
QUICK TURN NEXUS 450-Il - 10 min.
Programming Machining Time: Convenient programming thanks to new machining cycles Reduction of non-cutting time thanks to new machining cycles Improved second spindle output Faster mode change from turning to milling Faster C-axis rapid traverse rate: 400-555 rpm Stable continuous machining accuracy thanks to VIRTUAL MACHINING INTELLIGENT THERMAL SHIELD Improved time study Machine Interference Checking Test Cutting INTELLIGENT SAFETY SHIELD
Productivity comparison results will vary according to machine specifications, workpiece configuration, and material.
Turret indexing time Turret clamping force QUICK TURN NEXUS 300-Il M, MY/350-Il M, MY Tool capacity 12 tools OD, Facing 25 mm x 25 mm x 150 mm Boring bar σ50 mm Machining Drill o 23 mm Capability Endmill o 25 mm S45C Tap M24x Random selection, shortest path Automatic mode Turret indexing method Uni-directional selectable Manual mode QUICK TURN NEXUS 100-Il M, 100-DMY QUICK TURN NEXUS 150-D QUICK TURN NEXUS 200-Il M 500U , 200-Il MY QUICK TURN NEXUS 250-Il M 500U , 250-Q MY QUICK TURN NEXUS 300-Il M 650U, 1200U , 300-Il MY 650U QUICK TURN NEXUS 350-Il M 650U, 1200U , 350-Il MY 650U QUICK TURN NEXUS 400-Il M 1000U, 2000U High Speed Mode Electric Tailstock Controlling the movement and setting the thrust force of the tailstock is a simple operation using the CNC. The operator can set the tailstock position on the setup screen and move the tailstock to the correct position by menu key or M-code. Since the thrust force is also easily set by M-code, high accuracy turning of long workpieces is realized. Tailstock Advance to an Arbitrary Position 2 tailstock positions can be set in a single program by M-Code. The tailstock can move to a registered position at 2 different speeds, high speed: 8 m/min and low m/min. While the tailstock is in motion, the light embedded in the tailstock-advance key blinks. When the thrust force reaches the registered amount after contacting the workpiece, the tailstock stops and a buzzer sounds. Tailstock Retract to an Arbitrary Position in High Speed Mode An arbitrary position for tailstock retraction can be set by M-Code. Positioning at the rapid traverse rate of 8 m/min from the current position to an arbitrary position is set by parameter. While the tailstock is in motion, the light embedded in the tailstock-retract key blinks. Tailstock Retraction to Home Position The Tailstock returns to the home position at the rapid traverse rate of m/min. When the tailstock is in motion or is at the home position, the light embedded in the tailstock-retract key blinks. Innovative Technology The QUICK TURN NEXUS Il series utilizes a wide variety of advanced technologies in order to provide enhanced productivity. To ensure high-accuracy over a long service life, the magnitude and locations of force applied to individual units have been analyzed by 3D design structural analysis. Proper countermeasures have been taken to ensure rigidity in order to minimize distortion. Traverse Axis The linear guides utilized by the QUICK TURN NEXUS Il series provide much higher accuracy machining than conventional hardened and ground square slideways. Additionally, with their considerably lower friction and minimum heat generation, high-speed feed rates can be used while at the same time realizing stable machining. For minimum non-cutting time, the high-speed rapid traverse rate of the X/Z-axes are 30 m/min and 33 m/min. [QUICK TURN NEXUS 400-Il 450-Il series: 30m/min]. Additionally, fast, vibration-free acceleration/deceleration are realized thanks to the smooth high-gain servo control and high power AC servo motors
The QUICK TURN NEXUS II Y series features a rigid, double-slide Y-axis construction to withstand the cutting forces generated by heavy-duty turning and milling. Thanks to the Y-axis, a variety of machining, such as keyway finish machining, and OD drilling off with the workpiece centerline can be performed.
Extremely Operator Friendly Wide variety of optional equipment to meet any production requirement Designed for convenience, convenient tank cleaning Equipped as you like, for any production requirement
The QUICK TURN NEXUS II series is equipped with automatic compensation for room temperature changes, the INTELLIGENT THERMAL SHIELD, to realize enhanced continuous machining accuracy. Mazak has performed extensive testing in a variety of environments in a temperature-controlled room and has used the results to develop a control system that automatically compensates for temperature changes in the machining area. As a result, continuous machining accuracy better than 8 μm in a room temperature change of 8 C has been realized according to the MAZAK PRECISION STANDARD specification.
Maintenance: Machine operation manual NC operation manual Machine parts list Machine maintenance manual Programming manual Electric circuit diagrams
The double foot-pedal switch is used to open/close the chucks of the main and second spindles separately.
The standard method of opening/closing the chuck jaws of the main spindle and second spindle is by means of the foot switch. This option automatically opens/closes the chuck jaws hy program M-codes such as when the machine is equipped with a bar feeder system or gantry robot for the main and second spindles.
Coolant will become hot due to the heat generated by machining and may cause thermal displacement to machine components that can negatively affect machining accuracy. The coolant chiller unit maintains the coolant temperature to be the same as the room temperature, ensuring high-accuracy machining over extended periods of operation.
Coolant Chip Disposal: High-pressure coolant is supplied for the optimum chip removal and heat dissipation, strongly recommended when a U-drill is used.
Chips are removed by hinge-plate belt and discharged from the rear or side of the machine. Rear disposal is not available for MY and MSY models.
Environment and Safety Equipment: Detects machine ground leakage and cuts off the main power. Used as the main circuit breaker. All power is automatically shut off after machining. The main breaker of the machine is also shut off three minutes after finish of machining. The machine power is automatically turned on or off by machining programs. A buzzer is activated by the machining completion signal sent from the NC system. A yellow indicator light is illuminated upon receiving the machining completion signal from the NC system. Consists of three lights: from top, red for alarm, yellow for machining completion, and green for automatic operation. Machine front door is automatically opened and closed by an air cylinder, is automatically opened or closed when a cycle start is can also be automatically opened or closed by program M-codes for unmanned operation with a robot.
Manufacturer and model must be advised ahead of time in order to make necessary arrangements.
Automatically unloads machined workpieces from the machine into a parts container. Especially effective when used together with a bar feeder system.
This option automatically opens/closes the chuck jaws by program M-code such as when the machine is equipped with a bar feeder system or gantry robot.
Chuck pressure can be automatically changed by program M-codes, which is effective for machining various kinds of workpieces that need frequent chuck clamping pressure changes.
This function uses a turret-mounted touch sensor to automatically measure the inside and outside diameters, surface irregularity, machined workpiece, to perform tool corrections, and to maintain machining accuracy during unattended operation. The swing arm type of the automatic workpiece-measuring unit also allows highly accurate machining with a test-cutting macro to be started from the first workpiece.
Used to ensure safe and accurate machining of long workpieces.
Machine programs can be made and then checked for machine interference in the office using the MATRIX CAM system. Programs can be easily downloaded to the machine CNC over a network for convenient program management.
Productivity
Gantry robots are a very effective system to automatically load material and unload workpieces for unmanned operation over extended periods of time.
Double hand
Parallel type
Double hand
D3-hand type
QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS
Gantry robots Gantry robots Gantry robots Gantry robots Gantry robots Gantry robots Gantry robots Gantry robots
GL-30F GL-50F GL-75F GL-35F GL-100F GL-150F GL-200F GL-300F
Double hand type
For chuck workpieces, Max. 3 kg x 2 - Max. 5 kg x 2
Double hand, 3 jaws
D3-hand type
For chuck workpieces, Max. 10 kg x 2 - Max. 30 kg x 2
Double hand, 3 jaws
D2-hand type
Maximum for chuck end irregularly-shaped, Max. 5 kg x 2 Max. x 2 - Max. 20 kg x 2 - Max. 30 kg x 2
workpiece workpieces, double hand, 2 jaws weight
U-hand type
For small workpieces, Max. 5 kg x 2
Double hand, 2 jaws
S-slid type
For shaft workpiece
Double hand, 4 jaws
Parallel double hand type
Hand D3 type
Hand D2 type
Hand U type
Hand S type
Horizontal positioning speed 140 mm/min 140 mm/min 140 mm/min 140 mm/min
QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS QUICK TURN NEXUS
100-MS,MSY 200/250-MS,MSY 300/350-300M,MY
Conveyor
Gantry robots Gantry robots Gantry robots Gantry robots Gantry robots Gantry robots Gantry robots Gantry robots
GL-30F GL-50F GL-75F GL-35F GL-100F GL-150F GL-200F GL-300F
No. of pallets per pallet station 5 per pallet station 5 per pallet station 6 per pallet station 6 per pallet station 6 per pallet station 6 per pallet station 6 per pallet station 12 per pallet station
Pitch-feed Max. workpiece per pallet
weight total
Conveyor
Chuck Diameter workpiece length
No. of pallets per pallet station
Per pallet
total Max. workpiece conveyor weight total
Chuck Diameter -
workpiece length
Mazak Total Support Network for the era From Cyber Factories to Machine Shops All Over the World
In today's dynamic and interconnected world of manufacturing, having a reliable and extensive support network is crucial to stay ahead of the competition. Mazak, a leading global manufacturer of machine tools and machining solutions, understands this well and has established a Total Support Network that spans the globe. From the Cyber Factories in Japan to machine shops in the United States, United Kingdom, Singapore, China, and many other countries, Mazak ensures its presence and support in key manufacturing regions worldwide.
The manufacturing of the NEXUS II series, the latest innovation from Mazak, has simultaneously started in their worldwide Cyber Factories. With three factories in Japan and additional production bases in strategic locations like the United States, the United Kingdom, Singapore, and China, Mazak ensures efficient production and delivery of their cutting-edge machines. This extensive global network guarantees the shortest possible delivery time, benefiting manufacturers who are eager to adopt the latest technology to boost their productivity and competitiveness.
However, Mazak's commitment to its customers does not end with the delivery of their machines. To ensure their customers can harness the full potential of their equipment, Mazak offers comprehensive programming instruction all over the world. This includes training programs covering all levels of Mazatrol CNC programs, allowing users to optimize their operations and maximize the capabilities of their Mazak machines. The aim is to help customers achieve higher productivity and operational efficiency, translating into tangible advantages in their business operations.
In any manufacturing environment, downtime can have a significant impact on productivity and profitability. Mazak is well aware of this challenge and has put in place a streamlined parts supply system. When a customer's machine experiences an issue, Mazak's rapid response team springs into action. The company ships an impressive 95% of its repair parts within 24 hours of receiving the order. This commitment to quick and reliable spare parts supply ensures that customers can get their machines up and running again as swiftly as possible, minimizing production disruptions and maximizing machine uptime.
Mazak's global support network comprises not only manufacturing facilities and parts supply centers but also a vast network of technology centers and technical support teams. With 73 technology centers worldwide, Mazak provides hands-on technical support, training, and expertise in all aspects of machining technology. These centers are staffed with knowledgeable engineers who assist customers in finding the best solutions to their unique machining challenges. Whether it's improving programming efficiency, optimizing cutting strategies, or troubleshooting a complex machining issue, Mazak's technical centers are ready to lend their expertise.
In addition to the technical centers, Mazak's highly trained service engineers are strategically positioned to deliver timely on-site support. They provide maintenance services, machine diagnostics, and repairs to ensure that Mazak machines continue to perform at their best throughout their lifecycle. This proactive approach to service and support contributes to the long-term reliability and durability of Mazak machines, which are built to last and withstand the rigors of modern manufacturing environments
My apologies for the brevity. Here's an extended version of the text with the non-English words removed:
Turret type, position drum turret, number of tools, turning tool shank, boring bar shank diameter, turret indexing time, spindle speed, rotary tool spindle, milling capacity, rapid traverse rate for X-axis, Y-axis, Z-axis, and C-axis, tailstock stroke, tailstock taper, main spindle rating, main spindle continuous rating, motors, second spindle, rotary tool spindle motor, coolant pump motor, required power capacity, power requirements, air source pressure, coolant tank capacity, height, machine size, floor space requirement, machine weight.
QUICK TURN NEXUS Series:
Max. swing: 675 mm, Swing over carriage: 350 mm, Max. machining Dia.: 350 mm, Max. machining length: 475 mm / 985 mm, Distance between jaw faces for both spindles, Bar work capacity: 77 mm, X-axis travel: 190 mm, Y-axis travel, Z-axis travel: 515 mm / 1025 mm, Chuck size: 10, Spindle speed: 4000 rpm, Main spindle number of spindle speed ranges: 1-Stepless, Spindle nose: A2-8, Spindle bore: 88 mm.
QUICK TURN NEXUS п SERIES:
Max. swing: 675 mm, Swing over carriage: 350 mm, Max. machining Dia.: 380 mm, Max. machining length: 504 mm, Distance between jaw faces for both spindles, Bar work capacity: 77 mm, X-axis travel: 230 mm, Y-axis travel: 100 mm x 50 mm, Z-axis travel: 575 mm, Chuck size: 10, Spindle speed: 4000 rpm, Main spindle number of spindle speed ranges: 1-Stepless, Spindle nose: A2-8, Spindle bore: 88 mm.
QUICK TURN NEXUS п SERIES:
Max. swing: 750 mm, Swing over carriage: 530 mm, Max. machining Dia.: 420 mm, Max. machining length: 654 mm / 1224 mm / 1589 mm, Distance between jaw faces for both spindles, Bar work capacity: 77 mm, X-axis travel: 260 mm, Y-axis travel: 175 mm, Z-axis travel: 670 mm / 1240 mm / 1605 mm, Chuck size: 10, Spindle speed: 4000 rpm, Main spindle number of spindle speed ranges: 1-Stepless, Spindle nose: A2-8, Spindle bore: 88 mm.
Rapid traverse rate: Z-axis Rapid traverse rate: C-axis Tailstock stroke Tailstock Main Spindle 30 min. rating Main Spindle Cont. rating Motors Rotary tool spindle motor Coolant pump motor Required power capacity Power requirements Air source pressure Coolant Tank capacity Height Machine size Floor space requirement Machine weight Spindle speed Main spindle Number Spindle nose Spindle bore Turret type Number of tools Turret Turning tool shank Boring bar shank diameter Turret indexing time Rotary tool spindle Milling capacity Rapid traverse rate: X-axis Rapid traverse rate: Y-axis Feedrate Rapid traverse rate: Z-axis Rapid traverse rate: C-axis
The CNC machines in the Quick Turn Nexus and Quick Turn series come with various specifications. They are designed to handle precise and complex machining tasks in different industries. With their high-speed capabilities and efficient tool management, these machines offer increased productivity and improved machining quality.
The Main Spindle, with its impressive 30 kW and 40 HP rating, provides substantial power for a wide range of cutting operations. It ensures smooth and accurate rotation during the machining process. The Rotary Tool Spindle Motor, boasting a 4 min. rating of 10 HP, efficiently drives the rotary tools, enabling drilling and milling operations with precision.
The Coolant Pump Motor is another crucial component, ensuring efficient cooling and lubrication during machining. The CNC machines require a substantial power capacity to handle multiple operations effectively, and they meet these power demands with their rated capacity.
The machines have advanced power requirements and air source pressure specifications, allowing for seamless operation and consistent performance. With sufficient Coolant Tank capacity, these CNC machines provide optimal cooling and extend tool life, ensuring reliability during extended machining tasks.
These machines are thoughtfully designed to fit into limited floor space, making them suitable for various manufacturing facilities. Their compact yet robust structure allows for easy installation and integration into existing production lines. With different machine weights, users can choose the model that suits their specific needs and manufacturing requirements.
The Turret, with its 12 positions and a variety of tool shank and bore diameters, offers flexibility and versatility in machining. The indexing time ensures quick tool changeovers, reducing downtime and improving efficiency.
With precise spindle speed control and various milling capacities, these machines handle a diverse range of materials and achieve exceptional surface finishes. The Rapid Traverse Rates in different axes provide high-speed travel for improved productivity, enabling faster tool movements without compromising precision
Number of registered tools: The machine can accommodate up to 4000 different tools in its tool library, allowing for a wide range of machining operations.
Tool offset pairs: With 4000 tool offset pairs, the machine can efficiently manage tool changes and adjustments, ensuring precise and accurate machining results.
M code output: The machine supports M3 - digit output, enabling simultaneous output of four 3-digit M codes. Additionally, it offers second miscellaneous functions with B 3-digit output capability.
Miscellaneous functions: Various functions are available to enhance machine performance, including high-speed MSTB interface for faster data transfer and communication between components.
Machine coordinate system: The machine employs a sophisticated MAZATROL coordinate system, providing precise control over the positioning of the tool and workpiece during machining operations.
Coordinate system control: The control system allows easy management and adjustment of the machine's coordinate systems, ensuring efficient and accurate machining across multiple axes.
Rapid traverse, Cutting feed, Handle feed: The machine supports rapid traverse, cutting feed, and handle feed operations, enabling quick positioning and smooth material removal during the machining process.
Zero-point return: The zero-point return feature allows the machine to return to a predefined reference point quickly and accurately, streamlining setup procedures for various workpieces.
Manual control machine lock, gear shift, barrier cancel: The machine offers manual control options for locking the machine, shifting gears, and canceling barriers, providing flexibility and ease of use during manual operations.
Manual operation: The operator can control spindle start, stop, reverse, and jogging manually, enabling precise adjustments and positioning during setup and test runs.
Memory operation, MD1 operation, Cycle start: The machine allows for memory operations, MD1 (Memory Data 1) operations, and cycle start for automated and repeatable machining processes.
NC reset, Single block, Feed hold, Single process: The machine supports NC reset to clear any previous data, single block execution for step-by-step program execution, feed hold for pausing operations, and single process execution for specialized machining tasks.
Optional block skip, Optional stop, Machine lock, Barrier cancel: The machine includes optional block skip and optional stop features, as well as machine lock and barrier cancel functions, enhancing safety and control during machining operations.
Automatic operation: The machine enables automatic operation, allowing for efficient and unmanned machining processes, improving productivity and reducing operator fatigue.
Feed override, Spindle control, Dry run: The machine provides feed override to adjust feed rates, spindle control for precise spindle speed adjustments, and dry run to simulate machining operations without cutting material, minimizing risks during setup.
Manual handle control, Tool path storage (TPS): The machine allows for manual handle control for fine adjustments and tool path storage (TPS) for storing and retrieving tool paths, improving efficiency and repeatability.
Background function: During automatic operation, the machine can perform background tasks, such as programming, data input/output, and tool path checks, optimizing multitasking capabilities.
Machine compensation: The machine offers various compensation features, including backlash compensation, pitch error compensation, rotational axis pitch error compensation, and thermal displacement compensation, ensuring accurate machining results.
Emergency stop, Over travel, Barrier stored stroke limit: The machine incorporates safety features like emergency stop, over travel protection, and barrier stored stroke limit, enhancing operator safety and preventing potential damages to the machine.
Tool barrier, Chuck barrier, Work barrier: The machine provides barriers to prevent potential collisions between the tool, chuck, and workpiece, safeguarding the machining process and extending tool life.
Protection function: Various protection functions are available, including interlock cutting start, axis interlock, alarm system, intelligent safety shield, virtual machining, and Mazak Voice Adviser, promoting a safe and efficient machining environment.
Manual measurement: The machine facilitates manual measurement processes, such as tool set measurement, Z-offset measurement, and automatic measurement of work offset, ensuring precise tool positioning and workpiece alignment.
Measuring function: The measuring function includes Z-offset measurement, tool tip point measurement, external measurement, and measurement data printout, assisting in quality control and inspection procedures.
Mazak World Wide Service: The machine is backed by Mazak's extensive worldwide service network, providing comprehensive support, training, and maintenance services to ensure the machine's optimal performance and longevity.
MEMO: The memo feature allows users to add notes or comments, helping operators and programmers keep track of important information and instructions for future reference.
