Mazak Quick Turn smart series cnc turning machine
Mazak Quick Turn smart series cnc turning machine
QUICK TURN SMART Shown with exhibition covers variety of Intelligent Functions provides incomparable operator support for exceptional ease of operation and the optimum machine efficiency. A Heat Displacement Control INTELLIGENT THERMAL SHIELD Patent Pending Unique Mazak heat displacement compensation system Comprehensive Maintenance Monitor INTELLIGENT MAINTENANCE SUPPORT The INTELLIGENT MAINTENANCE SUPPORT function monitors the status of perishable items such as filters, cover wipers, and the operation history of several machine units. This information is useful to determine a preventive maintenance program to prevent unexpected machine downtime. Additionally, when the replacement time is reached for an item such as a filter, a pop-up window notifies the operator to ensure required maintenance is performed.
QUICK TURN SMART S QUICK TURN SMART U Chuck size Max. machining diameter Max. machining length
QUICK TURN SMART S Universal U Chuck size Max. machining diameter Max. machining length
QUICK TURN SMART U S Universal U Chuck size Max. machining diameter Max. machining length
QUICK TURN SMART Chuck size Max. machining diameter Max. machining length
High productivity machining performance thanks to advanced technology The QUICK TURN SMART series is designed for a variety of machining applications from high-efficiency machining of aluminum to heavy-duty cutting of steel workpieces thanks to powerful spindles and high rigidity design.
High Accuracy Roundness : Surface Finish: Higher compared to other turning centers Better compared to other turning centers
Roller guides utilized by the X and Z axes The highly rigid linear roller guides utilized by the QUICK TURN SMART on the X and Z axes provide higher accuracy positioning with lower friction.
Rigid integral spindle/motor for unsurpassed machining performance The main headstock is designed for an exceptional range of applications from high-speed, high-accuracy machining of small diameter workpieces to high-speed cutting of aluminum and other nonferrous materials. The integral spindle/motor uses no gears or belts, which can cause vibration during machining. The smaller number of parts in the headstock assembly provides high reliability.
Power kW Max. main spindle speed rpm Main spindle power kW 30 min. rating Max. torque Nm 15 ED Cont. rating 30 min. rating 15 min. rating 15 ED
Note: Above results may not be duplicated under different conditions such as room temperature, workpiece materials, tool material, cutting conditions, and others
Speed Speed The rotary tool spindle of the QUICK TURN SMART is designed to provide efficient milling performance for a variety of machining from face milling and end milling to high-speed drilling. Additionally, the main spindle C-axis can be indexed in degree increments for high accuracy milling. Milling holder with coolant through-tool option The optional milling holder with a coolant through tool passage is effective for a variety of machining applications such as deep hole-drilling. Turret The QUICK TURN SMART is equipped with a servomotor driven, drum turret that features high-speed, non-lift turret indexing. The drum turret is able to mount large diameter boring bars. QUICK TURN SMART 100 S Turret Type 12D Tool capacity 12 tools OD turning, facing tool 20 mm x125 mm Boring bar shank ф32 mm Turret indexing time sec / 1 step QUICK TURN SMART 150 S Turret Type 8D Tool capacity 8 tools OD turning, facing tool C25 mm x150 mm Boring bar shank ф40 mm Turret indexing time sec / 1 step QUICK TURN SMART 200,200M Turret Type 12D Tool capacity 12 tools OD turning, facing tool 25 mm x150 mm Boring bar shank ф40 mm Turret indexing time sec / 1 step 200 sec / 1 step 200M QUICK TURN SMART 300,300M,350,350M Turret Type Tool capacity 12 tools OD turning, facing tool 25mmx150mm Boring bar shank ф50mm sec / 1 step 300,350 Turret indexing time sec / 1 step 300M,350M NC Tailstock Controlling the movement and setting the thrust force of the tailstock is a simple operation using the CNC. The operator can set the tailstock position on the setup screen and move the tailstock to the correct position by menu-key or M-code. Low Thrust Force The thrust force can be set to low levels by menu key to ensure high accuracy turning even for small diameter shaft workpieces. Models Tailstock Center QUICK TURN SMART100 S/150 S MT4 Dead Center MT5 Dead Center QUICK TURN SMART 200/200M 500U MT4 Built-In Center Option QUICK TURN SMART 200/200M 1000U MT4 Built-In Center MT5 Dead Center QUICK TURN SMART 300/300M/350/350M MT5 Built-In Center Option Large diameter steady rest A range of steady rest sizes are available to ensure safe and accurate machining of long shaft workpieces. Models Steady Rest Max.Workpiece Diameter SMW QUICK TURN SMART 200/200M 1000U Ф20 mm--ф165 mm SMW QUICK TURN SMART SMW K3 ф65 mm--ф235 mm Ergonomic Design for Convenient Operation The QUICK TURN SMART series is designed so that the center-line height and the distance from the front cover to the machine center line result in convenient workpiece loading and unloading. large Window The large front door window allows workpiece machining to be easily monitored by the operator. Convenient Shelf / Storage Box A small shelf/storage box is conveniently located to be used to store items that are frequently accessed during machine setup and operation. Foot Pedal Switch The foot pedal switch with base plate is designed to avoid overturning to ensure safe operation. Single pedal type only opening and closing. Automatic Tool Eye INTELLIGENT MAINTENANCE SUPPORT The Tool Eye can be programmed for automatic tool A graphical display shows the status of perishable items based on measurement and compensation as well as inspection the total movement distance of each axis. Ensures a high machine for tool breakage. In addition, since tool setup is done by operation rate by providing a convenient maintenance schedule. simply bringing the tool tip into contact with the Tool Eye, tool setup time is considerably reduced. QWERTY Keyboard A QWERTY keyboard is standard equipment providing the same data input operation method as a personal computer. Rotary Dial Switches Changes to feedrate override and axes selection can be detected by feel for more convenient operation. Designed for Convenient Maintenance Items requiring daily checking such as lubrication levels, air and hydraulic pressure units are conveniently located at one central location. Additionally, the maintenance panel is easily opened for fast checking. Mazak has been continuously developing the inno MAZATROL conversationally programmed CNC since introducing the MAZATROL T-1 in 1981. In a to simplified programming, the MAZATROL provides set-up, fast completion of the first part, and convenient machine maintenance. EIA/ISO program compatibility The MAZATROL spindle G-codes are the same as used by conventional EIA CNC system machines. This allows programs for other manufacturers machines to be used after editing M-code and T-codes and confirming axis-strokes and cutting conditions. NEW SMART Functions for Streamlined Data Entry The standard equipment SMART menu keys can be used to minimize the number of displays in order to reduce the time required for programming The type of programming to be performed is selected by menu key. After the selection is made, only the necessary displays will be shown to simplify programming and program editing. SMART SMART MAZ EA Selected mode indicated at the top of the display Versatile Position Screen The bottom of the position screen can be easily changed from TAIL STGCG - monitoring current operation conditions to setup data or tool offset data. The entire screen is not changed to go from one display to another. TAIL Time Study Analysis The time study analysis is displayed on the tool path check display after it is completed. Mazatrol and EIA programs can be easily checked to reduce the machining cycle time. Work Number Input The work number is input up to a maximum of 16 alphanumeric characters to provide convenient program management. can be quickly programmed by the operator on the shop floor thanks to the conversational programming method. All steps, from programming to 2D tool path checking, can be done in the background during automatic operation. Shop floor programming eliminates the cost and time of conventional systems requiring programming performed in an office. Additionally, machine setup is easy thanks to displays such as the chuck jaw, tailstock, Z-offset, and chuck barrier data on the set-up management screen.
Programming time faster when compared to machines equipped with E1A/1S0 CNC systems. The MAZATROL7id? T makes it possible for programming time to be just a fourth of that of conventional systems. This ability is especially effective for the machining of a wide variety of parts in small size lots. Programming Time Comparison E1A CNC SYSTEM Programming Program Checking Tool Data Measurement Four Tools Turning Center Equipped with E1A CNC SYSTEM QUiCK TURN SMART QU1CK TURN Jг R SMART Turning Center Programming Equipped with Program Checking E1A CNC Tool Data Measurement Four Tools SYSTEM Simplified conversational programming even for inexperienced operators A wide variety of automatic functions of the MAZATROL SMART makes it possible for inexperienced operators to easily make machining programs by answering questions displayed conversationally about the workpiece drawing such as: type of material, outer diameter dimensions, inner diameter dimensions, material length, and others. Intersection coordinates, tool index positioning, optimum cutting conditions, optimum tool path, and machining processes are automatically calculated according to the input data. Since the number of program lines is considerably smaller when compared to E1A data, programs are quickly and easily checked and edited.
Electrical power consumption: Lower than comparable turning centers with optional equipment High efficiency LED work lights are used for illumination of the machining area. These lights, the CNC display, and the optional chip conveyor are automatically shut off after a predetermined period for lower power consumption when the machine is in the standby state. Additionally, the optional high efficiency hydraulic system lowers overall electrical power consumption.
LED lights Standard equipment LED work lights are standard equipment. These lights have lower electrical power consumption and a service life 10 times longer than conventional fluorescent lamps.
Personnel Sensor The work lights and CNC display are automatically shut off after a predetermined period for lower power consumption when the operator is not near the machine. When the personnel sensor has detected the operator has returned to the machine, these lights are automatically turned on.
Automatic Power OFF CNC Display Standard equipment The CNC display is automatically turned off after a predetermined period has passed with no operation of the CNC panel.
Power consumption display = Optional equipment The electrical power meter displays the machine accumulated electrical power consumption.
High efficiency hydraulic unit Optional - A high efficiency hydraulic power unit with lower electrical power consumption is optionally available.
Chip conveyor /Automatic power off The optional chip conveyor is automatically shut off after a predetermined period for lower power consumption when the machine is in the standby state.
Fast Spare Parts Delivery To consistently achieve high machine uptime for the maximum performance, it is imperative that spare parts are available as quickly as possible when they are needed. The World Parts Center is designed to supply spare parts worldwide 24 hours a day, 365 days per year. The World Parts Center works closely with our regional parts centers all over the world to ensure that they are properly stocked to support the installed base of machines in each region.
Technology and Technical Centers Yamazaki Mazak has established more that 30 Technology Centers and 40 Technical Centers in more than 20 countries. In addition to providing machine demonstrations and introductions to advanced technology and concepts, our Technology and Technical Centers have been established to provide opportunities for our customers to learn how to improve productivity with their machine tools after they have been purchased and installed. The Technology and Technical Centers are the local bases for our team of highly skilled service engineers that provide service support to customers wherever their manufacturing facilities are located.
Worldwide R&D Centers Yamazaki Mazak has established strong R&D Centers in all manufacturing plants so that product development can consistently reflect local customer requirements. Our concept is Products should be developed and manufactured to meet local requirements as quickly as possible.
Mazak provides total before and after-sales service and support The worldwide production base and the worldwide network of more than 70 Technology Centers and Technical Centers provide technical support for higher productivity and timely service.
Number of tools Tool shank height Boring bar shank diameter Turret indexing time Rotary tool spindle speed Milling capacity Endmill Feedrate Rapid traverse rate: X-axis Rapid traverse rate: Z-axis Rapid traverse rate: C-axis Tailstock stroke Tailstock stroke T/S Center See page for details. Motors Spindle motor Rotary tool spindle motor Coolant pump motor Power requirement Air source pressure Coolant Tank capacity Machine size Machine height Floor space requirement Weight Sound Equivalent continuous sound pressure level Spindle speed and maximum turning length depend on chuck specifications. With optional chuck.
Quick Turn Smart
Capacity Maximum swing φ 720 mm Swing over cross slide φ 423 mm Maximum machining diameter φ 420 mm Maximum machining length 654 mm / 1274 mm Bar work capacity 2 Ф 80 mm / Ф 102 mm Travel X-axis travel 240 mm / 265 mm Z-axis travel 710 mm / 1306 mm Spindle Chuck size 10 / 12 Spindle speed 4000 rpm / 3300 rpm Number of spindle speed ranges 1-stepless Spindle nose JIS A2-8 / JIS A2-11 Spindle bore Ф 91 mm / Ф 112 mm Turret Turret type 12-post VDI turret / 8-station drum turret Number of tools 12 tools Tool shank height 25 mm Boring bar shank diameter Ф 50 mm Turret indexing time 1 step / 1 step Rotary tool spindle speed 6000 rpm Option: 6000 rpm Milling capacity Drill: Ф 25 mm, Endmill: Ø 25 mm, Tap: M24 x 3 Feedrate Rapid traverse rate: X-axis 30000 mm/min Rapid traverse rate: Z-axis 33000 mm/min Rapid traverse rate: C-axis 555 rpm Tailstock Tailstock stroke 645 mm / 1265 mm T/S Center See page for details. Motors Spindle motor 30 min./Cont. rating 26 kW / 22 kW Rotary tool spindle motor 10 min. rating 3.7 kW / 5.5 kW Coolant pump motor 0.4 kW Power requirement Cont. rating 23.3 kVA Air source pressure 0.5 MPa / 0.7 MPa, 70 L/min ANR Coolant Tank capacity 225 L / 300 L Machine size Machine height 1900 mm Floor space requirement 1900 mm x 1910 mm / 3710 mm x 1910 mm Weight 5800 kg / 6500 kg Sound Equivalent continuous sound pressure level Less than 80 dB A at operator position dependent on equipment options
Mazatrol EIA / ISo Number of controlled axes Max. 4 axes simultaneous / 3 axes Least input increment mm, inch, Max. programmable value mm, inch, τ High precision control Smooth high gain control, Scale feedback, Absolute position detection Interpolation Positioning Independent axes control, Linear interpolation, Linear interpolation, Synchronized milling spindle tapping Thread cutting equal pitch, variable pitch, 2Polygon cutting, Polar coordinate interpolation, Cylindrical coordinate interpolation Feed function Rapid traverse, Cutting feed per revolution, per minute, Feedrate clamp, Override Rapid traverse, Cutting feed, External override, 2nd override, Override cancel Automatic acceleration/deceleration feedrate Linear acc./dec., time constant, Constant tangential speed control, Dry run Program registration 256, 1512 Program storage capacity 320 KB Display inch color TFT NC display languages English, German, French, Italian, Spanish, Dutch, Norwegian, Swedish, Finnish, Danish, Portuguese, Turkish, Polish, Czech, Romanian Chinese simplified form, Chinese traditional form, Korean, Slovakian, Russian, Hungarian, Bulgarian, Japanese, one-touch language switching Data input / Output Compact flash Spindle function S code output 8-digit binary output, Analog output, Actual revolution speed binary output, Constant surface speed, Spindle revolution control RPM clamp, high-speed indication / speed change detection, Rotary speed display, Spindle override 0-150 Tool function T code output 8-digit binary data, next tool, used tool, Tool life monitoring Number of workpieces, time and wear compensation Spare tool exchange, Tool management Group number., Pocket number Tool compensation Tool tip R compensation, Tool tip shape compensation, Tool position compensation, Tool wear compensation, Tool radius compensation Number of registered tools Max Ø Tool offset pairs 128 Miscellaneous functions M code output M3 - digit, simultaneous output of four 3-digit M codes, Second miscellaneous functions B 3-digit output, High-speed MSTB interface Coordinate system control Mazatrol coordinate system Machine coordinate system Machine coordinate system, Machine coordinate system shift, zero point shift Work coordinate system Work coordinate system, Work coordinate system shift Manual operation Rapid traverse, Cutting feed, Handle feed, Zero-point return, Manual control machine lock, gear shift, barrier cancel Manual spindle control spindle start, stop, reverse, jogging Automatic operation Memory operation, MD1 operation, Cycle start, NC reset, single block, Feed hold, Single process Optional block skip, Optional stop, Machine lock, Barrier cancel Feed override, Spindle control, Dry run, Manual handle control, Tool path storage TPS Background function During automatic operation Programming, Data input / output, Tool path check Machine compensation Backlash compensation, Pitch error compensation, Rotational axis pitch error compensation, Thermal displacement compensation, Protection function Emergency stop, Overtravel, Barrier stored stroke limit, tool barrier, chuck barrier, tail barrier Interlock cutting start, axis interlock, Alarm Measuring function Manual measurement Tool set measurement, 2C-offset measurement, Z-offset measurement, Automatic measurement Work measurement, 2C-offset measurement, Z-offset measurement, Tool tip point measurement, External measurement Quick Turn Smart
Boring bar socket Boring bar holder U-drill holder Turning holder U-drill socket
TURNING BLOCK UNIT QUICK TURN SMART S BORING BAR HOLDER TURNING BLOCK QUICK TURN SMART BORING BAR SOCKET QUICK TURN SMART S TURRET BLANK PLATE UNIT CNUCOUT CHUCK COLLET H-TYPE MILLING HOLDER V-TYPE MILLING HOLDER UNIT BOSS QUICK TURN SMART S SIGNAL TOWER OPTION POWER INLET QUICK TURN SMART S SIGNAL TOWER OPTION QUICK TURN SMART S QUICK TURN SMART S QUICK TURN SMART S MACHINE THROUGH-HOLE CHUCK SAFETY EQUIPMENT HIGH EFFICIENCY HYDRAULIC UNIT THROUGH-HOLE CHUCK CHUCK OPEN/CLOSE CONFIRMATION THROUGH-HOLE CHUCK HYDRAULIC PRESSURE INTERLOCK LIVE CENTER DOUBLE FOOT PEDAL SWITCH FOR CHUCK SPECIAL COLOR AIR PRESSURE INTERLOCK ABSOLUTE POSITIONING SYSTEM CURRENT LEAKAGE CIRCUIT BREAKER SPINDLE ORIENTATION OVERLOAD DETECTION SYSTEM TOOL EYE AUTOMATIC COOLANT/OIL PAN WITHOUT CONVEYOR AUTOMATIC CHUCK JAWS OPEN/CLOSE CHUCK AIR BLAST WORK MEASURING BARFEEDER INTERFACE KIT CATCHER EXIT CONVEYOR AUTOMATIC FRONT DOOR AUTO POWER OFF BREAKER TRIP AUTO POWER ON/OFF + WARM-UP OPERATION END BUZZER STATUS LIGHT STATUS LIGHT 3 COLORS POWER CONSUMPTION DISPLAY QUICK TURN SMART S MACHINE THROUGH-HOLE CHUCK THROUGH-HOLE CHUCK TAILSTOCK BUILT-IN CENTER LIVE CENTER LIVE CENTER SMW STEADY REST PREPARATION FOR SMW STEADY REST SPECIAL COLOR FACTORY AUTOMATION SPINDLE ORIENTATION TOOL EYE AUTOMATIC COOLANT/OIL PAN WITHOUT CONVEYOR AUTOMATIC CHUCK JAWS OPEN/CLOSE CHUCK AIR BLAST WORK MEASURING BARFEEDER INTERFACE KIT AUTO PARTS CATCHER EXIT CONVEYOR AUTOMATIC FRONT DOOR AUTO POWER OFF BREAKER TRIP AUTO POWER ON/OFF + WARM-UP OPERATION END BUZZER STATUS LIGHT QUICK TURN SMART MACHINE THROUGH-HOLE CHUCK THROUGH-HOLE CHUCK TAILSTOCK BUILT-IN LIVE CENTER LIVE CENTER SMW K3 STEADY REST PREPARATION FOR SMW K3 STEADY REST SPECIAL COLOR FACTORY AUTOMATION SPINDLE ORIENTATION TOOL EYE AUTOMATIC COOLANT/OIL PAN WITHOUT CONVEYOR AUTOMATIC CHUCK JAWS OPEN/CLOSE CHUCK AIR BLAST WORK MEASURING BARFEEDER INTERFACE KIT AUTO PARTS CATCHER EXIT CONVEYOR AUTOMATIC FRONT DOOR AUTO POWER OFF BREAKER TRIP AUTO POWER ON/OFF + WARM-UP OPERATION END BUZZER STATUS LIGHT QUICK TURN SMART S MACHINE THROUGH-HOLE CHUCK TAILSTOCK BUILT-IN LIVE CENTER LIVE CENTER SMW K3 STEADY REST PREPARATION FOR SMW K3 STEADY REST SPECIAL COLOR FACTORY AUTOMATION SPINDLE ORIENTATION TOOL EYE AUTOMATIC COOLANT/OIL PAN WITHOUT CONVEYOR AUTOMATIC CHUCK JAWS OPEN/CLOSE CHUCK AIR BLAST WORK MEASURING BARFEEDER INTERFACE KIT AUTO PARTS CATCHER EXIT CONVEYOR AUTOMATIC FRONT DOOR AUTO POWER OFF BREAKER TRIP AUTO POWER ON/OFF + WARM-UP OPERATION END BUZZER STATUS LIGHT QUICK TURN SMART S MACHINE THROUGH-HOLE CHUCK SAFETY EQUIPMENT HIGH EFFICIENCY HYDRAULIC UNIT THROUGH-HOLE CHUCK CHUCK OPEN/CLOSE CONFIRMATION THROUGH-HOLE CHUCK HYDRAULIC PRESSURE INTERLOCK LIVE CENTER DOUBLE FOOT PEDAL SWITCH FOR CHUCK SPECIAL COLOR AIR PRESSURE INTERLOCK ABSOLUTE POSITIONING SYSTEM CURRENT LEAKAGE CIRCUIT BREAKER SPINDLE ORIENTATION OVERLOAD DETECTION SYSTEM TOOL EYE AUTOMATIC COOLANT/OIL PAN WITHOUT CONVEYOR AUTOMATIC CHUCK JAWS OPEN/CLOSE CHUCK AIR BLAST WORK MEASURING BARFEEDER INTERFACE KIT CATCHER EXIT CONVEYOR AUTOMATIC FRONT DOOR AUTO POWER OFF BREAKER TRIP AUTO POWER ON/OFF + WARM-UP OPERATION END BUZZER STATUS LIGHT YAMAZAKI MAZAK CORPORATION Specifications are subject to change without notice. This product is subject to all applicable export control laws and regulations. The accuracy data and other data presented in this catalogue were obtained under specific conditions. They may not be duplicated under different conditions. Room temperature, workpiece materials, tool material, cutting conditions, etc
