Mazak SUPER QUICK TURN 200, 250 M, MS, M-Y, MS-Y SERIES cnc turning machine

The Mazak SUPER QUICK TURN - M, MS, M-Y, MS-Y SERIES encompasses a range of versatile vertical turning centers designed to handle the machining of large workpieces found in industries such as construction machinery, aerospace, and energy. The series consists of various models, including SUPER QUICK TURN 200M, SUPER QUICK TURN 200MS, SUPER QUICK TURN 200M-Y, SUPER QUICK TURN 200MS-Y, SUPER QUICK TURN 250M, SUPER QUICK TURN 250MS, SUPER QUICK TURN 250M-Y, and SUPER QUICK TURN 250MS-Y.

These turning centers are equipped with advanced features and capabilities to provide exceptional value and increased productivity. One of the key highlights is the optional automatic tool changer, which eliminates interference of boring bars with large workpieces and further streamlines the machining process.

With continuous 1st and 2nd process operations, the SUPER QUICK TURN series enables faster, more accurate, and more efficient production. It boasts unsurpassed accuracy, and its wide variety of unmanned operation functions contributes to enhanced productivity and reduced downtime.

The Mazatrol Fusion 640T CNC system, a standard feature in these machines, provides Mazatrol conversational programming, PC networking, machining navigation, and other advanced functions. This system simplifies programming and enhances operational ease, empowering operators to achieve optimal results with minimal effort.

The integral spindle/motor used in the SUPER QUICK TURN series ensures fast, accurate, and reliable performance. This unique spindle/motor design, with a built-in C-axis, contributes to high rotational accuracy and excellent surface finish quality. Additionally, the high-speed spindle response and quick tool change method significantly reduce non-chip making time.

A powerful Y-axis machining capability further enhances the range of operations these machines can handle. The rigid Y-axis construction ensures accuracy during both turning and milling operations, guaranteeing consistently precise machining results. Workpieces with complicated milling operations can be easily programmed, thanks to the unique conversational programming format of Mazatrol.

Moreover, the series features a multi-face operation that enables easy programming for complex workpieces. Drilling on flat surfaces, drilling on end faces, precision keyway machining, and more can be achieved efficiently in a single setup, reducing in-process time and increasing overall profitability.

With the integration of smooth high-gain servo control, these machines exhibit reduced machine vibration, ensuring stable operations and delivering superior machining results. The continuous synchronization of both spindles during workpiece transfer enables seamless operation, further enhancing efficiency and precision.

In conclusion, the SUPER QUICK TURN series stands out as a comprehensive solution for high-performance turning and milling operations. Its cutting-edge features, powerful capabilities, and user-friendly programming make it a valuable addition to industries seeking to achieve optimal machining results while maximizing productivity and profitability

The smooth high-gain servo control system ensures that the machine operates with minimal vibration during acceleration and deceleration, resulting in high follow-up accuracy. The unique control method known as "Tapping Tornado" enables helical tapping operations without the need for centering and pre-drilling, making it highly efficient, especially in high-speed machining scenarios where sudden starts and stops are frequent and feed rates change rapidly. This control method also guarantees a high-quality surface finish, even in the presence of sharp corners during machining.

The process turning feature is a game-changer as it requires just one machine setup to complete workpieces, offering significant time and cost savings compared to conventional machines that often necessitate multiple setups. Additionally, the process turning feature ensures high accuracy, making it an excellent choice for precision manufacturing.

Accurate workpiece transfer is achieved through in-phase radial orientation control between the main spindle and the second spindle. This control method simplifies the transfer of hexagonal rod workpieces and irregularly shaped workpieces, leading to improved efficiency in machining.

The machine's capabilities extend to highly accurate in-phase radial orientation control, allowing for seamless 1st/2nd process machining even for box-shaped workpieces. This advanced technology ensures that long and thin workpieces can be machined without chatter, leading to precise and stable results.

Moreover, the machine's capacity to handle bar materials of various shapes and sizes, such as hot-rolled, square, hexagonal, and irregular shapes, further enhances its versatility and suitability for a wide range of manufacturing requirements.

The extensive range of factory automation equipment, including rotary conveyors, pitch-feed conveyors, and gantry robots, is available to cater to diverse production demands. This equipment enables high-speed handling of heavy workpieces, enhancing the overall efficiency of the manufacturing process.

To simplify teaching and programming, the controller incorporates various operation patterns in its memory, allowing operators to interactively input numerical values to achieve the desired results. Safety is paramount, and the machine features a well-designed enclosure with safety fences to ensure the operator's working area and the robot's operating range are effectively separated.

Tool life management is efficiently handled through the automatic tool measurement and compensation system. The machine automatically detects tool breakage and measures the tool's dimensions, making appropriate offsets for consistent high accuracy during unmanned operations.

Finally, the innovative MAZATROL FUSION 640 controller, a fusion of a personal computer and a CNC system, takes productivity to new heights. Not only does it offer simplified conversational programming, but it also suggests optimization of cutting conditions, leading to enhanced productivity and better operational reports. This powerful and intelligent system marks a significant step forward in the evolution of machine control technology, delivering unprecedented performance and efficiency.

Conversational data input: By inputting answers to questions displayed on the CNC display, such as type of material and required surface finish, cutting conditions and tool paths are automatically created for each machining feature. Unlike E1A/1S0 format programming, details and feedrate of each tool pass do not have to be entered, resulting in much smaller programs. The powerful Mazatrol conversational programming system allows even an inexperienced person unable to determine cutting conditions to make productive programs in less than 5 of the time required by the conventional system. In addition, automatic cycles for the latest available tooling - such as tornado tapping and planetary tapping, are available for the maximum machining efficiency.

Machining navigation: Displays the load graph by tool, generated through simulation. Using this graph, an operator can easily judge which tool's cutting time should be shortened. It suggests how the cutting time of the selected tool can be reduced. It suggests information regarding the latest tools. Reports indicating the number of parts produced daily/weekly, operation status, and spindle load on a daily/weekly basis and workpiece lot details are generated. These reports provide a convenient method of monitoring details and providing data to determine if any changes are required.

Standard specifications: Mazatrol specification: Option, EIA/ISO specification: Option Number of controlled axes depends on the machine model Additional controlled axes depend on the machine model Least input increment mm, inch, 0.001 Max. programmable value mm, inch High precision control smooth high gain control, Scale feedback, Absolute position detection Positioning Independent axes control, Linear interpolation, Circular interpolation Interpolation Polar coordinate interpolation, Cylindrical coordinate interpolation, Helical interpolation Polygon machining no Multitasking 2-path machine control Continuous control of two spindles, Synchronized control, In-phase radial orientation, Cross control, etc. 1-path machine control Subspindle control, In-phase radial orientation, Feed axis torque control Rapid traverse, Cutting feed per revolution, per minute, Feedrate clamp, Override Feed functions cancel, Automatic acceleration/deceleration feedrate Linear, Exponential acceleration/linear deceleration switching, Dry run Number of programs: 256, 512, 960 Program registration Program size: Max. 16865 blocks Display inch color TFT NC display languages English, German, French, Italian, Spanish, Dutch, Norwegian, Swedish, Finnish, Danish, Portuguese, Chinese, Japanese One-touch language switching Windows languages English, Japanese, Chinese Data Input/Output IC memory card, Micro disk, PCMCIA, Floppy disk Protocol Mazak protocol, Network protocol, etc. Interface Keyboard, Mouse, Printer, Tool, RS-232C, Ethernet, etc. S code output 8-digit binary output, Analogue output, Actual revolution speed binary output, Constant surface speed, etc. Spindle functions Spindle revolution control RPM clamp, High-speed reaching/speed change detection, Rotary speed display, Spindle override 0 - 150 T code output 8-digit binary data, next tool, used tool, etc. Tool function Spare tool exchange, Tool management, Group No. Tool compensation Tool tip R compensation, Tool tip shape compensation, Tool position compensation, Tool wear compensation, Tool radius compensation Tool registration Max. 512 tools, etc. Tool offset pairs 64, 128, 256, 512 Miscellaneous functions M code output M3-digit, Simultaneous output of four 3-digit M codes, Second miscellaneous functions B 3-digit output, High-speed MSTB interface Machine coordinate system machine coordinate system, machine coordinate system shift, zero-point shift Coordinate system control Work coordinate system, work coordinate system shift, Absolute position detection Rapid traverse, Cutting feed, Handle feed, Zero point return, Manual control machine lock, gear shift, barrier cancel, etc. Manual operation Manual spindle control spindle start, stop, reverse, jogging Memory operation, MDI operation, Cycle start, NC reset, Single block, Feed hold, Single process, Optional block skip, Optional stop, Machine lock, etc. Automatic operation Barrier cancel, Feed override, Spindle control, Dry run, Manual handle interruption, Tool path storage TPS Thread cutting retract, Thread re-finishing, etc. Large capacity hard disk memory, etc

Versatile vertical turning centers designed for machining large workpieces found in the construction machinery, aerospace, and energy industries. Optional automatic tool changer eliminates interference of boring bars with large workpieces.

SUPER QUICK TURN 200M-1000U SUPER QUICK TURN 250M-1000U SUPER QUICK TURN 250M-Y SUPER QUICK TURN 250MS-Y SUPER QUICK TURN 250M SUPER QUICK TURN 250MS

Capacity: Max. swing / swing over carriage Max. machining diameter Maximum machining length Distance between chuck jaw faces both spindles Maximum bar material diameter

Travel: X-axis travel Z-axis travel Y-axis travel

Spindle: Spindle speed Number of spindle speed ranges Spindle nose / spindle bore Minimum spindle indexing increment with C-axis

Second Spindle: Spindle speed Spindle Second headstock stroke B-axis Second headstock positioning speed

Spindle, turret type 12-station drum turret, number of tools 12 tools, turning tool shank, boring bar shank, rotary tool spindle speed, feedrate, rapid traverse rate X-/Z-/C-axis, Y-axis, taiistock, tailstock/tailstock quí11 stroke, tailstock quí11 diameter/taper, with built-in live center, 1st spindle motor 30-minute/continuous rating, 2nd spindle motor 10-minute rating, rotary tool spindle motor, coolant pump motor, power source, required power capacity continuous rating, air source pressure, tank capacity, height, required floor space, machine weight.

Hydraulic chuck through-hole chuck with set of tools. Machine safety measures. Through-hole power chuck. Gantry robot system. Drum turret. Spindle overload detection. Gantry robot system. Tool spindle. Hydraulic pressure interlock. Coolant system. Chuck double-pedal footswitch. Chuck jaw air blast. Machining completion indicator light. Chuck jaw open/close position confirmation. Chuck jaw air blast. Chuck jaw open/close. Machine status indicator light. Coolant/chip disposal. Automatíc power on/off. Chip conveyor. Automatíc power off. Large capacity coolant system. Splash guard. Oil skimmer. Automatic chuck jaw open/close. Automatic power off. Automatic front door open/close. Front door interlock. Magnum coolant system. Absolute position detection. Digital manufacturing solutions.

YAMAZAKI MAZAK CORPORATION. YAMAZAKI MACHINERY LTD. YAMAZAKI MAZAK EUROPE. YAMAZAKI MAZAK GmbH. YAMAZAKI MAZAK FRANCE. YAMAZAKI MAZAK ITALIA. YAMAZAKI MAZAK DANMARK A/S. YAMAZAKI MAZAK SINGAPORE PTE, LTD. YAMAZAKI MAZAK TRADING CORP. SEOUL BRANCH. YAMAZAKI MAZAK TAIWAN CORP.

Specifications subject to change without notice. These products are subject to all applicable export control laws and regulations. The accuracy data and other data presented in this catalogue were obtained under specific conditions. They may not be duplicated under different conditions. Printed in Japan.