MicroStep IMSNC Control system 1

Control System
Control system iMSNC from MicroStep Group is one of the most advanced multí-taskíng control systems ín CNC cutting machinery nowadays. It was designed to provide extremely easy, user friendly and reliable operation of cuttíng machines via modern user interfaces: standalone operator console wíth TFT touch screen and control panel with LCD display on the gantry. To achieve maxіmum utílization and flexibilíty of machine operation, standalone operator conso/e offers possibility to prepare cutting programs simultaneously with cutting process.

lntegrated parameter databases for diflerent technologíes ensure high efficíency and stable quality of cuts, interactive elements wíth bubble help allow real-time control of the machine. Machíne can be comfortably íntegrated into company ś workflow with a range of
lntranet applícatíons and accessed via SQL databases and web services. Advanced Remote díagnostics too/s ensure fast and cost-saving maintenance of the system via internet.
Besides standard features automatíc setting of cuttíng parameters, torch height control of p/asma via arc voltage, test run, mirroring, scalíng, rotatíon of cutting plans... iMSNC íncorporates advanced functíons: preparation of cuttíng plans during machine operation, jog mode, reverse motion, global markíng, dynamic piercíng, kerf, compensation, automatic plate alígnment wíth laser sensor or CCD , camera, restart of cuttíng from point of ínterruptíon after voltage breakdown, vïrtual tool magazine- customized database of para meters  for all technologies a. o. Zone management feature al/ows to dívide table ínto 2 índependent zones with pre-defíned cutting plans for each zone to prevent delays and increase product efficiency.
Complex and yet unífíed structure of iMSNC allows to control a variety of technologíes in a very símilar manner from the same user ínterface and also to switch technologies within a síngle cutting plan. Besides controlling machínes own devíces plasma, laser, oxyfuel, waterjet, 3D mi11, drill, camera, marking wíth plasma, inkjet, zinc, water, micropercussion it can be equipped with ínterface to control various external devices cranes, exchange tables in customer premíses. With CCD camera the system\ provides capability to scan non-trivial shapes of templates and convert them to DXF files, or scan poínts on processed sheets for positioning.

íMSNC includes a novel web-basedínterfacethat allows to access eachmachíne from companyíntranetbysimplyinsertingmachinenameinto webbrowser.Each machine has its own home page whích serves as gateway for internet applications.
Ekolnfo - applícation for evaluation and analysis of operation costs for a particular
cutting program
Machíne lnfo -applícation formonítońng ofmachine operatíon withín user-defıned time range wíth possíbílity to assign operation ínfomıatíon to índividual work shífts, creationof technology specífic neconols (e.g. consumable consump6on)
Manuals- access to all electronic documentatíon relation to the machine.

AsperWin
MicroStep CAMsoftware„AsperWin" provides tools for easy and fast creation of NC programs for difierent cutting technologies.Basic pack dedícated to straíght-head cuttíng can be extended by a variety of specialized modules designed for concrete cuttíng applications
wíth additional devíces and eventually fitted to actual customer requests. Wřth íts trans parent menu structure and enhanced functions
„AsperWin"represents a modern and powerful tool for NC programmíng.

AsperUVfм Basic
AsperWin „Basic"is essentíal CAM module of MicroStep machines. It provídes processing
of part drawings ín DXF and other formats, ínteractive nestíng function and automatic generation of NC code.

AsperWin Network licence allows to install AsperWín on network drive wíth enabled
access from several workstations. Licence ís herewíth not limíted to just one user or
computer whíle cost is signifícantly reduced.

Multi-torch cutting module allows to perform simultaneous cuts with several torches
with possibilíty of parallel, tapered and also non-parallel tapered cutting (in case of long
trapeziums).

AsperWin macro líbrary „WSelect" contaíns extensive collection of macros of adjustable standard shapes whích can be exported to DXF or loaded directly ínto Asper for processing. W Select offers the majority of commonly used components from simple geometrícal shapes to complicated flanges, tags a. o. Each macro can be saved in as many confígurations as requíred for later quick ímport into CAM, without the necessity of using a CAD program. Furthermore, MícroStep as a producer of control system and all related software ίs able to supply also customer specific macros on demand.

AsperWin „Nest" - automatic nesting module enables effectíve creation of nests with a big number of different cut parts to achieve best possíble utilization of material with minímum waste. The module uses several geometrical nestíng methods and has ability to process
separate part groups on defined areas of plate as well as whole sheets while respecting defined critería like material properties or information from database system.

AsperWin "Database" module extends AsperWín Basic to an íntegrated production management and planning tool with abílity to create and store information about each product shipped from factory to customer + provide information about stock status and
processing of each order. Wíthín standard version the production receíves orders with part lísts whereby material types, thicknesses, sheet dímensions and relevant cutting parameters can be stored in database and prioritíes can be set according to delivery times or
availability of material in stock. lntegration into exísting PPS and ERP systems can be províded on demand.

Software module "AirSelect" for ductwork manufacturers enables fast and comfortable desígn of HVAC components. Extensive library contaíns adjustable shapes of all commonly used parts. Besidesbasíc shapes - rectangular and round fittings are included a/so pipe elbows, symmetric and asymmetric toes, offsets etc. Rectangular sectíonparts
are included in the líbrary in complíance wíth D1N 18379.

AsperWin „PípeCut" module was designed for machínes equípped wíth straight head and rotary pipe positioner (RSV) from MicroStep Group®. The module provídes instruments for convenient díviding of pipes and profíles and easy creation of circular or rectangular ho/es
in 2-axis or 3-axís modes (X-, Y- axes and rotation of pipe by RSV). User simp/y defines positions and sízes of holes while cuttíng plans are generated automatically. For better optical representation of the process a comfortable step-by-step 3D símulation is available.

MicroStep „PipeSel" is a líbrary based applicatíon for fast programmíng of pipe cuts, pipe intersectíons and transitions developed for machínes with straigh the adandrotary pipe positioner(RSV). Through userfriendly ínterface allow easy input and adjustment of parameters for defíned tube connection types it íspossible to create repeated íntersections of circular pípes or circular pípes and oval pipes, rectangular profiles, spheres and pipe crossíngs whereby a/so programs for branches of
severa/ pipes are created automatícally. Axis of intersecting object can be as well shifted against axis of main pipe.

AsperWin „Bevel cuttíng" module ís dedicated for machines equipped with MicroStep Group®Rotator which enables movement in 5 axes: X, Y,Z, A(rotation 800°) and B(tiltíng of torch +/-50°). The module supports 3 methods of starting of the beveled cut which can be chosen to best fit custom applícation: piercíng with angle, tilting of torch after píercing at piercing point and tiltíng of torch during initial part of lead-in. The module supports besides simple beveled edges a/so Y-cuts. Bymeans of„Bevel ATHC expert" the module can
select and parametrize appropriate torch heíght control methods for individual parts or group of parts accordíng to their size and shape. Besides símplebeve/ed edges also Y-cuts are supported.

MicroStep bevel pipe and dome cutting library „SolidSel" is an advanced applícatíon designed to províde full range of pipe based solutions on machines equípped with pipe cutting device (RSV) and
MicroStep Group® Rotator. 1ts extensive libraries and user fríendly environment allow creation o fprecíse multíple íntersections of pipes, or pipes and domes, creation of non-rotary conical shapes,pipecross beams as well as markíng of synchronízation lines and theoretícal outlines when bevel cut above 45° (50°) is required. Module enables
creation of constantbeve/s for V welds and constantwelding volume for weldíng automats and cuttíng of pípes with intersections incl. brídges from plane sheets for later bending.

„Dome cuttíng" module fromMicroStep provides extended possíbillties for processing of domes on machines epuipped wíth MícroStep Group®
Rotator and dome cuttíng zone. Va unified user interface it offers convenient creatíng of precíse multíple intersections of domes with pipes, creation of beveled welding volumes indomes,creation of diverse cutouts aswell as complete dividing of domes. Library contains several modules with fully adjustable macros for easy and fast preparatíon of cutting plans ín compliance wíth D/N 28011 and D/N 28013.

Hydraulíc vulcanisíng press-machines with the pillar construction are used for pressing of products from technical rubber in the mould and TM. Pressing is realised in the stage between the heating platens. The construction of thepress machine together wíth the contro/ system and hydraulíc aggregate enab/es easy operating, optimal workíng power and
stable quality.
Where the mechanics is still ín good condition, but the control system is already rusty, there is also possibility wíth
retrofit to increase and optimise efficiency of your press machine. Retrofit of the injection moulding presses for rubber, rubber-metal and plastics increases a/so the quality, reliability and performance of the moulding press.

Everywhere we need high accuracy, reliability and high performance by assembling of products from rubber and rubbermetal, our automatic assembly lines can become your solid partner. If you want to use the original system for mounting of new products, we can offer the right solution for you. We pay attentíon to the collection, archiving and processing of
the data about assembling process and also to the exploitatíon of ineasuring data from the check-out.

In automation field we project and deliver lines for producing and processing of rubber foils, we cooperate by the realisation of workplaces with industríal robots for measuring and testíng of tire parameters, we deliver control systems for disk saws for wood and also machines for wide area sewing of textíle.In every application we concentrate on quality,
exactness and precision of controlled process.

High-speed tester LHST ís a precise, high-quality machine, which allows tire research at extreme speeds and loading. lncluded measuring systems allow the measurement of force, moment and all range of geometric qualitíes and parameters of ineasured tires with laboratory accuracy. Purpose: To measure forces and geometric qualítŕes of tires in all
range of speed up to 320 km/h.

Measurementmode
> Continual speed growth by the given profile
> Measurement at predefined speed levels
> Regulationofpressure ŕn tire
> Regulatíon of pressing force
> Simulation of dríve ín the road
Measurement of forcesand moments
> Radial force
> Lateral force
> Tangential force
> Torque

Measurement of geometrŕcal parameters
> Runout of tire suıface
> Bog1e and depressions tracking
> Profŕle tire measurement
> Measurementof statíc suıface undulatíon
> Detection and searching of surface vibratíon at high speeds

MiMaTUR tester ís a complex, precŕse, high-qualíty machine, enablíng to its user control quality production of tíres. Measuring systems involve forced measurement of unífoпnity and2D geometryof tires. Advanced testing capacity and repeatabílity of in easurement with índustrial robot.

> 2D Laser measuríng of tíre sidewall
> 2D Lasermeasuríng of tire crown
• Max height of boulge
• Maxdeepof depresy
• Geometric run-out
> Harmonŕc analysis
> Measurement of statíc forces
• Radíal forces
• Laterar forces
• Konícíty
• Influance of self constraction (PLYS)

Retrofíts of existíng testors unŕformŕty with purpose to inprove the accuracy and the repeatíbŕlŕty of ineasurement, testing capacŕty and their integration to
the S factory control of production.
> Retrofits Akron, Hofman single or double testers
> Exchange of pneumatic a electric components
> Repass of inechanícparts
> The posíbílŕty of changing control system of movements of machine
> 01d measurement systems exchange
• Forces measurement
• 1D or 2D geometry
• Recŕpebook
• Using of bar code
• Local database
- Recípes
- Measuremen tresults
• lntegrationtoERP production ínformation system of the factory
• Statŕstíc control of qualŕty
• Díagnostíc of maín rotatory parts of machine

The VarioRoll measuring system fs possib/e to be used for all types of balancing machines, for balancing of electro motors, disks and tires, parts of rotary machines, motors, generators and in other industrial fíelds.
Balancing machfne types:
VarioRoll is an universal measuring systemable to handle all balancíng machines constructions:
> Balancíng machine wftha sfng/evfbrationsensor for static balancfng
> Balancing machine with two vibration sensors for dynamic balancíng
> Hońzontal balancing machine wíth two stands-up
> Orthogonal balancing machíne or a balancing machine of dífferent construction
> Hard-bearing balancing machine
> soft-bearing balancing machine
Vbratíons sensors.•
> lnductíve sensors
> Pfezoelectric sensors
> Sensors of different type with linear transfer
>Characteňstics signal / víbration amplitude

MiMaRoΠ is balancing machine special-useable in tíre industiy for balancing of the tires.
> lnput conveyor
> Lubrication station
> Standfor measurement of unbalance of tíre
> VarioRoll measuring system
> Marking statíon
> Output conveyor
> Tfrebeats distance 14" - 22"
> Max. free diameter 1000 mm
> Wřdth of tire beats max/min 14"/4"
> Wŕdth of tíre max/mfn 16'5"
> Max. weíght 35kg

Complexcontrol system forcontafners, weightíng parłícularcomponents (lfqufd,
loose), cutting caoutchouc and compounds of 1. grade, weighting chemicals, controlling mixer, extruder, kalander, cooler, filer. The systemcontains consoles for operator of partícular technological points and super visor system as well as íntegratedbar codereadeıs and pňnters and export of data for plant information system.
Control system of devfces for producing rubber composítfons of 1. all.Grades

Administration of recipe databases
> Recípes
> Materíals
> Productíon
> Balances
> sPC methods
> Backups
> Administration of users
Control of extruder and coo/er
> Alarms
> Extruder
> Parameters
> Cooling tunnel
> Tempeńng station
> Wetłíng equípment
> Calibration of extruder

In present days the trend of robotics in companies of all kínds ís growing rapídly. Therefore the MicroStep - HDO, a daughter company of MícroStep which ís world known by íts cuttíng machínes has started actívítíes ín this field. From many, we would like to mention at /east
robotíc weldíng, gluíng, fíníshíng and manipulation. Further we will take a closer look on offered welding, paletizing and robotíc tracks.

Advantagesof robotics
> High repeatabílity
> Híghseamquality repeatability
> High productivity (working 24/7)
> Recoveryof investment in 2-3 years
> Workíng life around 10 years, mínímalcosts for maintenance
> High productíon flexíbility
> The same products quality form the startuntíl the end of production
> Harsh envíroment and monotone work ís very suitable for robotics

Robotized weldíng
> MIG/MAG weldíng
> TIG welding
> Spot welding
Robotized manipulatíon
> we can go up to 1000kg
> 30% decreaseof manípulation tíme
> repeatabílíty up to 0.05 mm.
Manufactuńng of robotic tracks

Complex monitoňng and control system of factory power management provides measurementsof energíesproductíon (generatíon) and consumptíon, power consumption monitoring, dispatching of all energetíc systems,operatíve
control through by ínformation systemand íts íntegrated database.It helps to
decrease the energy consumptíon.
Electrícal energy, thermal energy,gas,water, 
> Monítoríng electńc energy of the maín and backup power supply
> Energy consumptíon measurements of more than 100 electrometers
> Monítoring of one quarter maximum
> Monítoríng of power statíon performance (production)
> Monitoríng of powerstatíonpeıformance
(production)
> Data collectíon fromgas-meters
> Monitoring of dailygasmaximum
> Monitoňng and actuatíon of water system
> SMS alarm notificatíon

Supeıvísońng centre of city heating networks íncludes regular data collection
and controlling of more than 100 junction exchange stations, heat sources
(heating plants), data collection from heatmeters and gas meters and provides the eactuation and telecontrol, interactíve monitoňng of the whole dispatchíng systemand of all its parts.
Visualization products a/soinclude:
> Oveıview of se/ectedvariables for díflerent dívísions of theenterprise
> Process graphíc displays
> Warning and alarm management
> Rea1-tíme and hístońcal trends
> Motohours of pumps
> Mu1ti-axis and interactíve trends
> Process report and analysís
> Statístical calculations
> Export of the data
> User management
> Direct access to MS Excel

Comprehensive software solution for energy traders. The package of analytícal, forecasting and optimizatíon tools for a decision support for tradíng at the open energy market. System's modularity guarantees that user receives a tailor made product according to hís/hers indivídual needs. Stab/e system core based on Oracle Database

OPM Bílling moduleoffers full support for end-customer invoícíng and covers whole process of invoice management.
The module provides following functíonalities: management of products and contracts, definitíon of computation, calculation of invoice values.
> product management
> contract management
> invoices and invoíce cycle

Risk Management System is built on top of several Xenergíe modules using profile structure,
arithmetic and plug-ins.
Fíltering contracts an arbitrary trading portfolío can be defíned. For each portfolio íts tota/
purchase, sa/es, posítion, acquísition cost and realízed Profit and Lost are calculated
automatícally. At the same time specialized importer downloads current future and spot prices from EECmarket exchange. Combiníngthese two,specialízed pricing and UaR modules curate

Xauron is a system based on c/íent/seıver architecture for rŕpple control management. Using telegram transmission a user ís able to control switchíng on and swŕtching off any receŕvers. System is able to control 256 transmitters.
Simple user ínterface, u s e r friendly control of classŕc and radío receívers and versatility were our maín objectíves duríng the Xauron desígn proıess. Xauron controls the transmissíon, allows to create a variety of data vŕews, transmissíon statistics and transmŕssŕon status . All user and control seıver operatíons are logged. The receívers are controlled usíng various protocols (ZPA 11, ZPA 1S, Versacom, Semagyr...)

> Radio ripple control is supported using Semagyr and Versacom protocols
> Applíances controlling
> Transmitters controlling
> Automatic transmíssŕon controllíng using timelíne plans
> Retransmissíon
> Possíbŕlíty to configure the system in STAND BY regíme using SA and SB servers and communicatíon seıver S K
> Support of a number of workstatíons
> Work wíth online data
> Occurred events generated alanns 
> Data export to other applŕcatíons
> SMS and emai1 notífícatíons 
> User fríendly environment
> Swítching statístícs 
> Data are shown in easy-to-read
> Transmissions logging wíndows

L o a d Sheddíng ŕs an application for decreasíng or increasing the el ect ńc power
take-offín electric distributions y s t e m. The system is used duńng energetíc crŕsis
as the blackout preventíon. This application s o / v e s elfieıtŕvely the problems
wíth energy s y s t e m. It allows the selectíon of transmítters for load sheddíng
and gives the list of applŕances to switch off. Network unloadíng ís done by
switching off appliances.

Automatic applíances signal for reductíon accordíng to theŕr power
Return from sheddíng without enormous network loading
Possibility for immediate ending of sheddíng peńod
The appliance load ís consídered duńng starting and endíng of the sheddíng
The power cuıve setting
Automatíc update of the power ıuıve from applícatíon
Definition of the range of reductíon accordíng to a group of transmítters or accordíng to power
Work wíth online data
Groups creation according to areas and voltage levels

Semagyr and Versacom protoco/s are íntegrated for radio ńpple control. These protocools are fully implemented in Xauron system. The maín advantages of a radio ripple control system are: low ŕnvestment costs , faster transmissíon the an standard ńpple control, possíbílíty to set the address for concrete applíance.
Radío ripple control reıeívers are programmable and they are runníng on local
loop, what results in a símpler control using a control se ıve r.
> Remote programmíng of Semagyr and Versacom receivers
> Command status control
> Radio ńpple control
> Coverage of vast areas
> Automatíc transmíssion of tŕmelíne changes to the receíver
> Automatíc and manual transmíssíon control

The ripple control transmitter ofFers reliable and flexible solutíons for the most vańed load management applications.lt can be implemented at different network voltage levels.
> MV output up to 250kVA
> HV output up to 800kVA
> Para11e1 coupling to network
> Three phase static converter
> Compactsolution
> lnput power 400 V or 525V
> GPS synchronízatíon
> Wide range of operating modes
(manual, automatíc,local, centralized)
> Ready to connect

On-líne meteńng and load management functíons
> Dígítal inputs up to 128
> Digital outputs up to 64
> Ana/og inputs up to 36
> SO counter inputs up to 32, sharedwith digital inputs
> Data recorder
> Event recorder
> measured conveıters for ripple control transmitter monitońng
User andcommunícation functions
> General alarm
> Communicatíon alamı
> Userdefíned outputs
> Advanced counter registers
> Remote supervisor
> Bui1d in diagnostics and service interface
> Bui1d ín dígítal vo/tageand cun•ent meters with memory ce11s
> SCADA interface over 1EC 870.5.101 or 1EC.870.5.104protoco/s
> GSM/GPRSor analog modem support
> Ethernet 100/10Mbit
> Up to 4(RS232/RS422/RS485/CL20mA/Optícal) predefíned seńa/ poıts
> GPS clock
> Emergency operation via display unit wíthout external devíce
> Protocol storage up to 10.0001ast events

Ripple control functions
> Controller for all ripple control codes
> Loca/ controller for ńpple control instaΠatíons
> Ripple control data processing
> Check-back from LV/MV/HW transmitter
> Pílot frequency generatorwith GPS receíver
> Build in check-back 3 phases receiver up to 4 couplíng

TonFreq ís the system for transmitted signal quality control and management. This system allows data views creation. TonFreq is capab/e of displaying transmission records,raster detection, telegrams and signals showing, parallel telegram and oscílloscopíc records
recognítíon, interpretation of recorded and transmitted data. The system consísts of recorders, servers, database and clíent applicatíon.
> Recording the telegrams on severalphases símultaneously
> Recording the noises, telegrams,cross talks
> Oscílloscopíc data dísplay
> Hardware solution based onRSCX architecture
> Communicatíon wíth recorders usíng LAN and GSM
> Connection to applícation XenG1S
> Userfńendly environment.Data are displayed in easy-to-read windows