Miller arc welding machine
Miller arc welding machine
Thıs condensed catalog illustrates and riefly describes the basic features of
the complete líne of Miller arc welding equipment.
Míller Electric Mfg. Co. has been supplying worldwide needs for arc welding equipment and special application power sources since 1929.
HOW TO USE THIS CATALOG
1 Refer to the lndex/Selector Guide on pages 2-4 for the models which meet
your specific process and rating requirements. Page number are listed in the lefthand column.
2 Compare the features of the various models you have selected. Then ask your Miller Distributor for the literature covering the equipment you require.
40 A - CORRENTE COSTANTE
PROCESS
Plasma arc cutting system
FEATURES
Operates on single phase power Air as plasma
gas and secondary gas Cuts most ferrous and non ferrous materials from 0.30 to 9.5 mm Preheating is not required ideal for use where portability, economy, minimum distortion and speed is required.
PROCESS
Gas Tungsten-Arc Welding (TIG).
FEATURES
Single Phase Solid state control círcuit Magnetic amplìfier Line voltage compensation Fine
current control Coarse current control Voltmeter/ammeter with recording jacks Standard/remote contactor and amperage receptacle High frequency with adjustable intensity control Postflow timer—adjustable Gas solenoid.
STARTIG 200
200 A - CONSTANT CURRENT
200 A - CORRENTE COSTANTE
PROCESS
Gas Tungsten-Arc Welding (TIG).
FEATURES
Electric amperage control Built-in high frequency Contactor Post-flow timer Gas solenoid
Standard/remote contactor and amperage receptacles On/off switch Voltmeter/ammeter
(optional) Pulser (optional) Electroslope (optional).
BLUARC 200; BLUARC 300
200 AND 300 A- CONSTANT CURRENT
200 E 300 A- CORRENTE COSTANTE
PROCESS
Shielded Metal-Arc Welding (Stick).
FEATURES
Three phases Continuous amperage adjustment (mechanical) lndicator on front panel
shows approximate amperage output value Lubrificated fan motor Forced-draft fan cooling.
GOLD START`" SRH SERIES
200 TO 600 A- CONSTANT CURRENT
DA 200 A 600 A- CORRENTE COSTANTE
PROCESSES
Shíelded Metal-Arc Welding (stick) Air-Carbon-Arc Cuttíng and Gouging Stud Weldíng.
FEATURES
Electríc amperage control Sílícon diode rectifíer Two wide ranges-mechanically reconnectable Remote amperage control receptacle Easy to parallel Complete weather resistant treatment Overload protection ín control círcuit
Can be double-stacked to conserve floor space.
HT-300, HT 400
200 E 300 A- CONSTANT CURRENT
200 E 300 A- CORRENTE ί®STANTE
PROCESSES
Shíelded Metal-Arc Welding (stick) Tungsten
Arc Welding (TIG) (wíth optional TIG-RIG). FEATURES
SCR - Silicon controlled rectifier Líne voltage
compensatíon So1id state contactor Electroníc
amperage control Adjustable arc control High/Low range togle switch Standard/remote contactor and current control receptacle.
GOLD ЅТАRTM SS SERIES
300*, 400, 500, 600* A— CONSTANT CURRENT
300*, 400, 500, 600* A— CORf
PROCESSES
Shíelded Metal-Arc Welding (stick) Gas
Tungsten-Arc Welding (T1G) (with optional T1G-R1G
uníts) Air-Carbon-Arc Cutting & Gouging Submerged Arc Welding Stress Relievíng Stud
Welding.
FEATURES
Solid state contactor SCR-Silicon controlled
rectifier Line voltage compensation Adjustable arc control (soft-medium-maximum) Electronic amperage control Hígh/low range—toggle
switch Push-button on/off swítch with power faí1ure reset (manual reset) Standard/remote contactor and current control receptacle.
CP/CC 1500
1500 A— CONSTANT CURRENT — CONSTANT VOLTAGE
1500 A— CORRENTE COSTAN ;"E — 1 ČΐNS1GNĚ Ğί7S'TйN1"É
PROCESSES PROCEDIMENTI
Aír-Carbon-Arc Cutting & Gougíng Flux Cored
Arc Welding Submerged Arc Welding Stud
Welding Electric Arc Furnace Melting Plasma
ArcApplícations Stress Relieving SprayTransfer.
FEATURES
Solid state control circuit Costant current or costant voltage (can be easily changed with toggle switch) 1 15 V, 15 A duplex receptacle Primary overload protection Weld and start control adjustment Remote control receptacle Prímary contactor
MARK V111°-2
800 TO 1600 A — MULTIPLE ARC WELDING SYSTEM — CONSTANT CURRENT
SISTEMA D1 SALDATURA AD ARCO MULTIPLO DA 800 A 1600 A
CORRENTE COSTANTE PROCESSES
Shielded Metal-Arc Welding (Stick) Gas
Tungsten-Arc Weldíng (T1G) (scratch start).
FEATURES
Includes (8) - 200 A weld modules in one common cabinet Each module can supply 40 to 350
A or 200 A at 60%duty cycle Requires oп1y one
primary cable connection for eight operators
Handling time and cost are reduced because complete unít can be moved and set up together 115
V, 15 A duplex receptacle Remote current control receptacle ín each module Polaríty control.
Each operator can use whichever polarity is requíred (straight or reverse) Modules can be paralleled forjobs requiring higher amperages On/off push-button with pilot light Occupies mínímum floor space.
MULTIPLE OPERATOR WELDING SYSTEMS
SISTEMI D1 SALDATURA PER PIÙ OPERATORI
PROCESSES
Shielded Metal-Arc Welding Gas TungstenArc Welding Air-Carbon-Arc Cuttíng & Gouging
Pre-Heatíng & Stress Relíeving.
FEATURES
Gríds available ín 200, 300, 400, 250/250, and
350/350 A models Full complement of distributíon equípment and accessories Low ínitial cost per aгc Power sources available in 500, 750,
1000 and 1500 A models.
MILLERMATICTM 130 AUTO ARC M
130 A — CONSTANT VOLTAGE
130 A — TENSIONE COSTANTE
PROCESS
Gas Metal-Arc Weldirıg (M1G).
FEATURES
Operates on single phase power Enclosed
wíre feeder system (50-490 1PM) So1íd state contactor So1id state voltage control Wire feed speed control 20 A, 12 V battery chargíng facilities Power on/off switch Fan runs only when requíred reducíng dirt drawn into unit Ammeter
(weld and charging current) Weld/Charge switch
Pilot líght Pulse, spot, burnback control External polarity reversíng capabílities GA-15C
gun, 12 (3.6 m) cable with quick-connect fíttíng
and Miller círcle swítch 6' (1.8 m) powercord and wall receptacle furnished with 200/230 V models
Teп' (3 m) ground cable wíth clamp and jack plug 6' (1.8 m) battery charging leads with clips Runníng gear wíth gas cyIinder rack.
MILLERMATICTM 35 C
150 A — CONSTANT VOLTAGE
150 A — TENSIONE COSTANTE PROCESS
Gas Metal-Arc Welding (MIG).
FEATURES
Operates on three phase power Enclosed wire feeder system Easy to operate Síx voltage
ranges Uses .030" and .035" díameter steel wire
Forced ventilatíon lndependent voltage and amperage adjustment Use with 8" or 12" dia.
spool of steel wíre Running gear and gas cylinder rack M1G spot welding and automatic spot capabilítìes (optional) Gun wíth quick connect fíttíng (optional).
MILLERMATICTM 300
300 A - CONSTANT VOLTAGE
300 A - TENSIONE COSTANTE
PROCESS
Gas Metal-Arc Welding (MIG).
FEATURES
Operates on three phase power Enclosed wire
feeder system 12 voltage range Gun with quick
connect fitting (10 ft. cable) 115 V ac gas solenoid Independent voltage and amperage adjustmeпts Available for use with .030, .035" or .045"
wire Pitot light 115 V receptacle Contactor
Volmeter/ammeter (optional) Use with 8" or 12"
dia. spool of wíre Runníng gearwith gas cylinder rack included.
SPOOLMATE7M 200
200 A - CONSTANT VOLTAGE
200 A - TENSIONE COSTANTE
PROCESS
Gas Metal-Arc Welding (MIG).
FEATURES
High/low range Six position voltage adjustment On/off power swítch 9 ft. (2.7 m) power
cord and wall receptable (Provided wíth 230 V uníts only) 10 ft. (3 m) work cable Receptacle
for Spoolmatic 1 gun Operates on single phase power Receptacle for 50 seríes wíre feeders.
CP-200, CP-300
200, 300 A— CONSTANT VOLTAGE
200, 300 A— TENSIONE COSTANTE
PROCESS
Gas Metal-Arc Weldíng (M1G).
FEATURES
Silìcon diode rectífier Síngle range voltage
control (mechanical) We1d stabilizer. High for stainless steel, low for mild steel and aluminum Voltmeter/ammeter On/off power switch Overload protectíon of control circuít Protected secondary terminals under hinged door Contactor.
CP-250 TS
250 A — CONSTANT VOLTAGE
250 A — TENSIONE COSTANTE
PROCESS
Gas Metal-Arc Weldíng (M1G).
FEATURES
7 slope selections to provide proper arc conditíons for dífferent types of wire (mechanical slope adjustment) Use with aluminum, stainless steel and mild steel wires Single range voltage control (mechanícal) Voltmeter/ammeter Mechanical
contactor On/off power swítch Contactor/wíre feeder receptacles under hinged door Solid
state contactor available-optional.
SIGMA SERIES
250, 350 AND 450 A— CONSTANT VOLTAGE
250, 350 E 450 — TENSIONE COSTANTE
PROCESS
Gas Metal-Arc Weldíng (MIG).
FEATURES
Three phase power Contactor 12 position voltage adjustment (SIGMA 725) Hígh/low range
(SIGMA 735 and 745) 24 positíon voltage adjustment (SIGMA 735 and 745) On/off power swítch 115 V receptacle.
BLUTRONIC 400-600
400, 600 A— CONSTANT POTENTIAL
400, 600 A— TENSIONE COSTANTE
PROCESSES
Gas metal-Arc Weldíng (MIG) F1ux Cored Arc
Welding.
FEATURES
Solid state contactor Line voltage compensation (±10%) Thermal overload protection 1 15
receptacle Volt/ammeter Fan-On-Demand (optíonal) cooling system On/off swítch Pílot
líght Remote control facílíties for use wíth standard or dígítal wíre feeders Síngle range load voltage Contactor and 115 V receptacles Standard remote contactor switch.
MP (MULT1-PURPOSE) SERIES
300*, 450, 650 A— CONSTANT VOLTAGE
300*, 450, 650 A— TENSIONE COSTANTE
PROCESSES
Gas Metal-Arc Welding (MIG) F1ux Cored Arc
Welding Air-CaгЬoп-Arc Cutting & Gouging
Submerged Arc Welding Stud Welding Gasless Wire Welding Hard Facing.
FEATURES
Electric voltage control Single voltage range
(MP-30E, MP-45E) Four voltage range (MP-65E)
Voltmeter/ammeter Remote voltage control receptacle 300 A terminal for use with short circuit process on MP-45E, MP-65E Contactor and wire
feeder receptacles Silicon diode rectifier 1 15
V receptacle Fused control circuits Easy to parallel
DELTAWELD® SERlES
450, 650 A— CONSTANT VOLTAGE
450, 650 A— TENSIONE COSTANTE
PROCESSES
Gas Metal-Arc Welding (MIG) Flux Cored Arc
Welding Air-Carbon-Arc Cutting & Gouging
Submerged Arc Welding Stud Welding Gasless Wire Weldíng Hard Facíng.
FEATURES
Solid state contactor Line voltage compensatioп (±10%) 115 V, 15 A duplex receptacle (for
auxiliary power) Low voltage on/off push-button
Single full range voltage control Remote voltage receptacle Voltmeter/ammeter Contactor
and 115 V ac receptacles Overload protection.
PU LSTARTM
450 A - CONSTANT POTENTIAL
450 A - TENSIONE COSTANTE
PROCESSES
Pulsed Spray Arc Gas Metal-Arc Welding (MIG).
FEATURES
Three positíon mode switch for standard operation (no pulsing), 60 and 120 pulses per second of pulsed current Weld ammeter swítch; selects average or peak reading Background voltage control Peak amperage control So1id state
contactor Líne voltage compensatíon (±10%)
Low voltage on/off push button Power failure reset 115 V duplex receptacle Volt and ammeter
Staπdard/remote contactor control switch
Standard/remote output control swítch Fan-OnDemandTM cooling system.
INTELLIWELDT" 650
650 A- CONSTANT CURRENT - CONSTANT VOLTAGE
650 A- CORRENTE COSTANTE - TENSIONE COSTANTE
PROCESSES PRO CED 1 M ENT1
Shielded Metal-Arc Welding (Stick) Gas Metal-
Weldíng (M1G) Aír-Carbon-Arc Cuttíng & ugíng Flux Cored Weldíng Submerged Arc
Weldíng Stud Weldíng.
FEATURES
Solíd state contactorwíth remote facilíties Líne voltage compensation (±100k) Cooling fan ís
thermostatícally controlled operating only when requíred Two posítíve output terminals Volt
and ammeters Low voltage push button on/off
swítch wíth manual power failure reset Pilot light
Thermal overload protectíon 115 V, 15 A dupIex receptacle
THUNDERBOLT"° 225V
225 A — CONSTANT CURRENT
225 A — CORRENTE COSTANTE
PROCESS
Shielded Metal-Arc Weldíng (Stíck).
FEATURES
Contínuous amperage adjustment (mechanical)
Two weldíng ranges of 30-150 and 40-225 Forced-draft fan cooling 6 primary cord with plug
(plug not íncluded with models above 230 V) Е1 Wall receptacle (not included wíth models above 230 V)
Compact and lightweight lndicator on front of machíne shows approxímate amperage output
value.
DIALARC` 250 AC
250 A — CONSTANT CURRENT
250 A — CORRENTE COSTANTE
PROCESS
Shíelded Meta1-Arc Welding (Stick).
FEATURES
Electríc current control Hígh/low range selector swítch Two welding ranges of 38 to 150 and 105 to 275 A On/off power swítch Lubricated fan motor Forced-draft fan cooling Remote
current control receptacle is available (optional).
"S" SERIES
300, 500 A— CONSTANT CURRENT
300, 500 A— CORRENTE COSTANTE
PROCESS
Shielded Metal-Arc Welding (Stick).
FEATURES
Continuous amperage adjustment (mechanical)
Protected secondary termínals under hinged door Automatíc voltage reducer (optíonal)
Movable coil desígn.
SQUAREWAVETM 1000
1000 A- CONSTANT VOLTAGE (SINGLE PHASE)
1000 A - TENSIONE COSTANTE
PROCESS
Automatíc Submerged-Arc Welding.
FEATURES
Positive arc reígnition on each half cycle No dc magnetic ínfluence on the arc We1d joint can be prepared with minimum included angle and narrow
gaps So1id state contactor Líne voltage compeπsation (±10%) Powerfailure reset 1 15 Von/
off push button Thermal overload protectíon in transformer 115 V, 15 A duplex receptacle Protected secondary terminals under lowerfront door
Single range voltage control Remote voltage
and contactor receptacle AC voltmeter and ammeter Short círcuít protectíon.
150 AC/DC - HF
150 A - CONSTANT CURRENT
150 A - CORRENTE COSTANTE
PROCESSES
Shielded Metal-Arc Welding (Stick) Gas
Tungsten-Arc Weldíng (TIG).
FEATURES
Continuous amperage control (mechanicaI)
High/low range selector switch Built-in high frequency Remote high frequency receptacle AC
or DC welding amperage Contactor AC/DC selector switch Primary cord Cooling fan.
THUNDERBOLT® AC/DC
230 A AC/150 A DC - CONSTANT CURRENT (SINGLE PHASE)
CORR. ALTERNATA 230 A/ CORR. CONTINUA 150 A- CORR. COSTANTE
PROCESS
Shielded Metal-Arc Welding (Stick).
FEATURES
Continuous amperage adjustment (mechanical)
DC welding range of 20 to 150 A Two ac welding ranges of 40 to 230 and 30 to 150 A Forceddraft fan cooling Primary cord with plug (plug not included with models above 230 V) Е] Wall receptacle (not included with models above 230 V) Compact and líghweight lndicator on front panel shows approximate output value.
DIALARC® HF-E
250 A - CONSTANT CURRENT
250 A - CORRENTE COSTANTE
PROCESSES
Shielded Metal-Arc Welding (Stick) Gas
Tungsten-Arc Welding (TIG).
FEATURES
Electronic amperage control AC/DC selector switch High/medium/1ow range switch Contactor/amperage receptacle Water and gas solenoid valves Post-flow gas control-adjustable
Built-in high frequency with start/continuous/off switch 1 15 V ac receptacle Standard/remote
contactor and amperage controls On/off power swítch.
OPTIONALS: Pulser, electroslope, spot time, pre-flow, craterfiller, pulse-continuous.
DІАLАRС® 250 AC/DC
250 A - CONSTANT CURRENT
250 A - CORRENTE COSTANTE
PROCESS
Shielded Metal-Arc Welding (Stick).
FEATURES
Electric current control High/low range selecr switch Two welding ranges On/off power
itch Lubricated fan motor Forced-draft fan cooling Remote current control receptacle is
available (optional).
DIALARC`"' 400 AC/DC
400 A - CONSTANT CURRENT
400 A - CORRENTE COSTANTE
PROCESS
Shielded Metal-Arc Welding (Stíck).
FEATURES
Voltage reducer Solid state control circuit
Power factor corrected Remote amperage control facílities Low voltage push button on/off
power switch with manual power failure reset
Control círcuít overload protection Protected secondary terminals AC/DC selector switch
High/low amperage range switch.
GOLD ЅТАRTM 300
300 A - CONSTANT CURRENT
300 A - CORRENTE COSTANTE
PROCESSES
Gas Tungsten-Arc Welding (TIG) Shielded Meta1-Arc Welding (Stick) Gas Meta1-Arc Welding (MIG) (spray transfer only).
FEATURES
Electric amperage control Primary coпtactor 115 V, 10 A duplex receptacle Three welding
ranges Are start adjustment BuiIt-in high frequency AC/DC selector switch Polaríty switch
Remote contactor and amperage receptacle
Standard/remote contactor and amperage switch
Start/continuous/off hígh frequency switch
Gas and water solenoid valves.
SYNCROWAVE ~
300, 500* A- CONSTANT CURRENT
300, 500* A- CORRENTE COSTANTE
PROCESSES
Gas Tungsten-Arc Welding (TIG) Shielded Meta1-Arc Weldíng (Stick) Gas Meta1-Arc Welding
(MIG) (spray transfer only).
FEATURES
Solíd state contactor Silicon controlled rectifíer Líne voltage compensation Square wave ac
weldíng AC balance control adjustment for maximum cleaning or maximum heat ínto work Start
control adjustment Fast machíne response
Contactor and amperage receptacle Models are avaitable with power factor Standard/remote
contactor and amperage swítch 115 V, 10 A duplex receptacle Polarity swítch Two welding
ranges: Low 5-75, High 15-375 Built-in híth frequency, adjustable Crater control Adjustable
gas post-flow timer.
3YNCROWAVE° PROGRAMMERS
FEATURES
Semiautomatic or fully automatic weld programmíng Models avaílable with Electroslope, pulser, sequencer or combínatíon of any or all three features Líne voltage compensated Convenient up-front controls Avaílable for 50 or 60 Hz operatíon Dígital timers avaitable in SP3 and SP4 models Programs ac or dc weldíng current Pulse
STARFIRE" AND STARFIRETM DIESEL
170 A, AC — CONSTANT CURRENT — GASOLINE AND DIESEL ENGINE DRIVEN
MOTOSAL TR10E A BENZINA O DIESEL — 170 A, CA — CORRENTE COSTANTE
PROCESS
Shielded Metal-Arc Welding (Stick).
FEATURES
100%duty cycle alternator design generator
Welding current range: 45 to 170 A Switch with seven amperage settíngs 5KVA, 120/240 V, 60 Hz ac auxílíary power (KVA whíle weldíng dependent on welding output) Rope or electríc start models TECUMSEH Mode1 OH120, 1 cylinder,air, cooled gasolíne engíne, 12 HP, 3600 RPM
DEUTZ FI L-2080, air coole
ROUGHNECK® 2
200 A AC — CONSTANT CURRENT — GASOLINE ENGINE DRIVEN
MOTOSALUATR10E A BENZINA -- 200 A,
PROCESS
Shielded Meta1-Arc Welding (Stick).
FEA TURES CARATTERISTICHE
100%duty cycle—alternator design generator Welding current range 50 to 225 A Switch with 14 amperage settings Rope or electric start models 7KVA, 120/240 V, 60 Hz, ac auxiliary power (KVA whíle welding ís dependent on weldíng output) TECUMSEH OH140, cast iron síngle cylinder air-cooled engine 16 HP, 3600 RPM.
BLUE STARTM 2
200 A, DC OR AC/DC MOD. — CONSTANT CURRENT — GASOLINE ENGINE DRIVEN
MOTOSALDATRICE A BENZINA — 200 A— CORRENTE COSTANTE
MODELLI IN CC OPPURE CC/CA
PROCESS P
Shíelded Metal-Arc Welding (Stíck).
FEATURES CARATTERISTICHE
60% duty cycle—alternator design generator
Automatic idle device for the weld mode Welding range of 35 to 220 A for both ac and dc Precise heat control by the fine adjustment feature within
seven separate ranges 1 KVA, 115 V, 100 Hz whíle welding. (Dependent on rheostat setting and weld load) 3 KVA, 120 or 240 V, 50/60 Hz auxíliary power when not welding TECUMSEH OH160
single cylinder cast iron air-cooled gasoline engiпe. 14.2 HP, 3000 RPM.
B1G 20TM
200 A, DC — CONSTANT CURRENT — GASOLINE ENGINE DRIVEN
MOTOSALDATRICE A BENZINA — 200 A, CC — CORRENTE COSTANTE
PROCESS PROCEDIMENTO
Shíelded Metal-Arc WeIding (Stick).
FEATURES
100%dutycycle—alternatordesígn generator
40 to 300 A ín 5 separate welding ranges Fine adjustment in each range 2.5 KVA, 120 or 240 V, 50/60 Hz ac auxíliary power Power while welding is dependent on rheostat setting Low oil pressure/
high water temperature and battery charging índicator líghts Automatic idle control for both weld and auxiliary power modes CONTINENTAL
Y-112 "Red Seal" four cylinder water-cooled gasolíne engine. 29 HP, 1800 RPM.
B1G 25T'"° DIESEL
250 A, DC — CONSTANT CURRENT — DIESEL ENGINE DRIVEN
MOTOSALDATRICE DIESEL — 250 A, CC — CORRENTE COSTANTE
PROCESS PROCEDIMENTO
Shielded Metal-Arc Welding (Stick).
FEATURES
100% duty cycle — alternator design generator
45 to 390 A dc in five separate ranges wíth fine adjustment in each 3 KVA, 120 or 240 V, 50/60 Hz, ac auxiliary power while weldíng Automatíc idle device for weld and 3 KVA auxíliary power modes
lndicator líghts for oil, water and battery High water temperature — 1ow oi1 pressure automatic shutdown Spark arrestor/mufflerwith rain cap
Runníng hour meter TELEDYNE-CONTINENTAL TMD 20, 3 cylinder, líquíd-cooled, díesel engine.
29 HP, 1800 RPM.
B1G BLUE-`' 400DX
400 A, DC — CONSTANT CURRENT — DIESEL ENGINE DRIVEN
MOTOSALDATRICE DIESEL — 400 A,
PROCESS
Shielded Metal-Arc Welding (Stick).
FEATURES
40% duty cycle alternator design generator eldíng current range 40 to 400 A Fíve separate
anges wíth fine adjustment in each 3 KVA, 120 or 240 V, 50/60 Hz auxilíary power whíle welding
lndicator lights for oil and battery Automatic shutdown íf cooling fan belt breaks Runníng
hour meter Spark arrestor muffler wíth raín cap
Water trap fuel fílter DEUTZ F2L-912, 2 cylinder, aír cooled diesel engine. 28 HP, 1800 RPM.
BIG BLUE"" 500DX
500 A, DC — CONSTANT CURRENT — DIESEL ENGINE DRIVEN
MOTOSALDATRICE DIESEL — 500 A, CC — CORRENTE COSTANTE
PROCESSES PROCEDIMENTI
Shielded Meta1-Arc Welding (Stick) Air-Carbon-Arc Cuttíng & Gougíng Stud Welding.
FEATURES
60% duty cycle—alternator design generator
45 to 500 A, dc in fíve separate ranges wíth fine adjustment in each 3 KVA, 120 0г 240 V, 50/60 Hz,
ac auxіlіaгу power while weldíng Runníng hour meter Low oil pressure and battery chargíng
lights Automatíc shutdown if coolíng fan belt breaks DEUTZ F3L-912 three cylinderaír-cooled díesel engine, 41.5 HP, 1800 RPM.
BIG BLUETM 400D A1R PAK M
ARC WELDING GENERATOR/A1R COMPRESSOR
All features for B1G BLUE 500 DX apply
MOTOSALDATRICE + COMPRESSORE D'AR1A
Motosaldatrice tipo BIG BLUE 500 DX
ADD1T10NAL FEATURES
Built in ATLAS COPCO AE7R Aіг Compressor Air output 25 cfm at 80 psi (1 1.8 liters/sec at 551.6 kPa) Pressure gauge mounted on front panel 12 gallon receiver tank with pressure relief valve and waterdrainpetcock Drytypeheavy-dutyair filters and precleaners with service indicators for engine and compressor Bypass valve recirculates air when desired pressure in tank is reached.
TRAILBLAZER® 44G, 44D
300 A, AC AND DC — CONSTANT CURRENT — GASOLINE OR DIESEL
MOTOSALDATRICE A BENZINA O DIESEL — 300 A, CC/CA — CORRENTE CONTINUA
PROCESSES
Shielded Metal-Arc Welding (Stick) Gas
Tungsten-Arc Welding (TIG) Air-Carbon-Arc Cutting & Gouging Stud Welding.
FEATURES
100% duty cycle-alternator design generator Welding current range-ac - 35 to 400 A, dc - 30 to 350 A Five separate ranges with fine adjustment
in each 3 KVA, 120 or 240 V ac, 50/60 Hz ac auxiliary power whíle welding 7.5 KVA, 120/240
TRAILBLAZER® 55G, 55D
GASOLINE OR DIESEL ENGINE DRIVEN
55G: 300 A, DC, CONSTANT CURRENT — 400 A, DC, CONSTANT POTENTIAL
55D: 350 A, DC, CONSTANT CURRENT — 400 A, DC, CONSTANT POTENTIAL
MOTOSALDATRICE A BENZINA O DIESEL
55G: 300 A, CC, CORRENTE COSTANTE — 400 A, CC, TENSIONE COSTANTE
55D: 350 A, CC, CORRENTE COSTANTE — 400 A, CC, TENSIONE COSTANTE
PROCESSES PROCEDIMENTI
DC Gas Metal-Arc Weldíng (M1G) (Spray Arc) Shíelded Metal-Arc Weldíng (Stick) F1ux Cored
Arc Welding Submerged Arc Welding Air-Carbon-Arc Cutting & Gouging Stud Welding.
RUNNING GEAR
FOR TRANSFORMER AND ENGINE DRIVEN UNITS
TYPES AVAILABLE
Four wheel with towing handle Two wheel A quattro ruote con timone A due ruote con
wheelbarrowtypewith handles Carttype Solid maniglie A carrello Con gomme piene Con
tire models Pneumatíc tire models Gas cylin- pneumatici Portabombole a richiesta.
der racks optional.
"50" SERIES W1RE FEEDERS
ALIMENTATORI SER1E "50"
PROCESSES
Gas Metal-Arc Welding with hard and/or flux cored wire Semi automatic submerged arc welding.
STANDARD FEATURES FOR ALL MODELS
Gear motor utílízíng permanent magnets and inlíne spur gearíng for hígh torque and hígh efficíeпcy "Quíck Connect" gun attachment incorporatíng weld power, shielding gas and wire in one connectíon.
Wire feed speeds:
Standard Contro1-70-750 ínches per mínute (1.8 m-19 m/min.).
Dígítal Contro1-50-780 inches per mínute (1.3 m19.8 m/min.).
Tіme proven solíd state speed control Low voltage gun trigger circuit Feeds .30" (0.8 mm)
through 1/8" (3.2 mm) díameter wíre insulatíng base Dual groove reversíble dríve rolls províde extended service lífe Dríve motor protected by an overload circuít breaker (Reset button on front panel) Wire speed control On-off switch Overload reset button.
M O D E L S
S-52E, S-54E
Economy Models. All standard features above.
S-52A, S-54A
Deluxe Models. All standard features plus: Wire inch control Gas purge control S1ow/fast start control Remote/standard controI and receptacle.
S-52D, S-54D
Dígítal Control Models. All standard features plus:
Wire feed speed can ben preset Dígital readout meter displays preset speed and, when operating, the actual wire speed Maintaíns set speed if line or load variatíons occur Wire ínch control Gas purge control Dírect piug-in for (optíonal) dígítal voltage control Dual schedule capabílítíes
(DDSC control—optíonal).
D-52A
Dual wire feeder wíth standard control. All standard features p1us: Síngle dríve motor feeds two wíres to two separate guns. Only one gun may be used at a time Wire inch control Gas purge control.
D-52D
Dual wire feeder wíth dígítal control. All standard features plus: Síngle dríve motorfeeds two wires to two separte guns. Only one gun may be used at a time Wire feed speed can ben preset Digital readout meter displays preset speed and, when operatíng, the actual wíre speed Maintaíns set speed íf line or load variations occur Wíre ínch control Gas purge control Dírect plug-in for (optíonal) dígítal voltage control Dual schedule capabilities for one or both sídes.
SWINGARC®
BOOM MOUNTED W1RE FEEDERS
BRACCIO PORTA-ALIMENTATORI
PROCESSES PROCEDIMENTI
Gas Metal Arc Welding (MIG) with hard
or flux cored wire Semi-automatic submerged arc welding.
FEATURES
Avaílable ín single and dual feed, standard or digital controls Counterbalanced 12 or 16 foot
Ьoom 360° turning radius 60° líft angle inboom cable routíng Bodíne gear motor utilizing
permanent magnets and in-line spur gearing for high torque and high effícíency "Quíck connect" gun attachment íncorporating weld power, shielding gas and wire in one connectíon Solíd state speed control 70-750 inches (1.8-19 m) per minute wire feed speed with standard Swingarc 50-780 inches (1.3-19.8 m) per mínute wíre feed
speed wíth dígital Swíngarc Dua1 schedule capabílítíes For .030" (0.8 mm) through 1/8" (3.2 mm) diameter wíre Circuít breaker protects motor from overload Wire ínch control Gas purge
control.
The Dígítal 1 and 2 have all the standard features plus: Wire feed speed can be preset Dígítal readout meter displays preset speed and, when operating, the actual wire speed Maintains set speed íf line or load varíations occuг Direct plugin for (optíonal) Dígítal Voltage Control.
S-32S, S-32P
SEMIAUTOMATIC VOLTAGE SENSING W1RE FEEDERS
Flux cored welding with self-shielded wire Gas Metal-Arc Welding (MIG) wíth optional gas solenoíd valve.
FEATURES
Small, líghtweight For use with CP or CC dc power sources Solíd state controls Feeds .30"
(0.8 mm) through 5/64" (2.00 mm) hard and flux cored wire 24 V dc high torque permanent magnet motor Quick-connect gun hookup insulated gun holder.
S-44GL
PORTABLE WIRE FEEDER ALIMENTATORE PORTATILE
PROCES S
Hard facing using self-shíelded electrode.
FEATURES
Varíable speed hígh torque permanent magnet motor Operates on arc voltage. Does not require
1 15 V ac Speed range capable of runníng 1/16" (1.6 mm) through 1/8" (3.2 mm) wire Easy hookup Motor has dynamic brake to prevent wire overfeed "Quick connect" gun attachment
Reel holds 60 1b. (27 kg) coil of wire lnch switch to advance wire Switch to operate control from either polarity Castors for mobility Heavy-duty welded case protects wire supply and controls
Cool tray for small parts storage Lìfting eye.
PORTA-MIGTM
PORTABLE W1RE FEEDERS
Gas Metal Arc Weldíng (MIG) with hard or flux cored wire.
FEATURES
Suítcase type, weather resistant case wíth skíds
Hinged cover for easy access to operating controls
Control includes on-off switch, reset button and wíre feed speed control 10 ft. (3 m) multi-conductor control cord connects wire feederto power source
Dual groove reversíble drive ro11s for extended service lífe Wíre sizes .030 (0.8 mm) through 5/64" (2 mm) Wíre feed speed 50-575 1PM (1.3-14.6 m/ mіn.) 8" (203 mm) or 12" (305 mm) diameter spools
"Quick connect" gun attachment incorporating
weld power, shieldíng gas and wire in one connectioп Handles on each end of case Metal case fíts through 18" (457 mm) manhole ABS type case fíts through 17" (432 mm) manhole Case, frame, motor and control ísolated from weld current and electrically grounded.
W1RE FEEDER ACCESSORIES
ACCESSORI PER ALIMENTATORI
Remote wíre speed controls Wire reel assembly Turntable assembly Carryíng cart Water
control kit Reel and spool covers Hanging bail
Feeder cart Burnback control Dual schedule controls Spot controls Extension cables interface controls Trígger hold controls Preflow/ postflow controls CB-8 Telescopíc boom.
SPOOLMATIC FEEDER/GUNS
PISTOLA/ALIMENTATORE SPOOLMATIC®
PROCESS
Gas Metal-Arc Weldíng (MIG) with fine aluminum or hard wire.
FEATURES
Models for use with constant potential and constant current power sources Portable, self-contaíned Feeds .030" through 1/16" aluminum and .30, .035" aпd .045" hard wire Dual groove drive roll feedes all size wires Trigger control starts feeder and provides mechanical pre and post gas flow 30 foot (9.1 m) control leads, welding power
cable and gas hose Speed control located conveniently on gun Uses four ínch wíre spools
Barrel assembly adjustable in Iength to suit welding condition 200 A rating with 100% duty cycle with argon or argon mixture shieldíng gas Spot weldíng options available.
SPOOL PAKTM CANISTER - Expands capacity of Spoolmatíc 1 C gun
CANESTRO SPOOL PAKT' - Amplia 1a capacità de11a pistola Spoolmatic 10
FEATURES
lectrically controlled braking system Ten foot connduit from Spoo1 Pak to gun Wíre spool dustcover with viewing window. Protects wire from dirt and moisture Lightweight and portable 25 foot brake cable from Spool Pak to control Lift handle wíth eye hook allows suspension over work area
Manually operated brake release knob for ease of loading and threading wire Quick connect feed cable connection between Spool Pak and gun.
AFT-100
PRESSURIZED FLUX DELIVERY SYSTEM
SISTEMA PRESSURIZZAT® PER LA SPINTA DEL FLUSSO
PROCESS
Semiautomatíc Submerged-Arc Weldíng.
FEATURES
100 1b. (45 kg) capacity flux tank includes aír
pressure regulator and gauge Operates on any
60 to 120 PS1 (414 to 828 kPa) air line Filter to remove moisture and other impuritiesfrom airsupply
Optíonal FT-1 cart available
WATER COOLANT SYSTEM
GRUPPI D1 RAFFREDDAMENTO
COOLPACK 1 AND 2
1 15 V ac motor Standard fittíngs Rust protection Tank capacity: 7.5 1 O Sma11, lightweight
High efficiency.
COOLMATE 12 AND 22
115 V ac motor Standard fittings Rust protection Tank capacity: 45 1 Power source
mounts on Coolmate For use with SINCROWAVE 300 and 500 power source.
AUTOMATIC 1
PROCESSES
Gas Meta1-Arc Welding Flux Cored Arc Welding Submerged Arc Welding.
FEATURES
Solid state speed control and timers Plug-in
PC boards Wíre speed control 0-600 dc ammeter and 0-100 dc voltmeter Run-in speed, full
range adjustment Gas pre-flow time, adjustable to 5 seconds Gas post-flow tíme, adjustable to 5 seconds Crater fill time, adjustable to 2.5 seconds We1d burnback time, adjustable to .25 seconds Spot tíme, adjustable to 2.5 seconds
Purge button Wire inch up/down Hígh torque permanent magnet motor with inline spur gearing
2 and 4 drive roll wire drive assemblies For .030" through 1/8" diameter wire (For larger sízes consult the factory) 70-7501PM minute wíre feed speed Quick connect gun attachment (power, gas and wire).
AUTOMATIC 1 D-DW
PROCESS
Gas Metal-Arc Welding Flux Cored Arc Welding Submerged Arc Welding.
FEATURES
Same as Automatic 1 plus:
Digital meters display preset voltage and wíre feed speed. When welding the actual values appear Tachometerfeedback circuit insures highly accurate feed speeds Will feed 50" (1.3 m) to 780" (19.8 m) per mínute.
AUTOMATIC 2
ØOcεss
Submerged arc Weldíng.
FEATURES
Solid state speed control and timers Plug-in
PC boards Ac/dc voltmeter 0-100 V Ac/dc ammeter 0-1500 A Four turn dials to adjust voltage and wire feed speed Start/stop push buttons
lnch up/down control Pre-flux time 0 to 5 sec
Run-in voltage control (0 to 2.5 sec tímer optional)
Run-ín speed control, full range adjustment
Crater fill voltage control Crater inch and fill speed control Crater fill time 0 to 2.5 sec Wire
burnback tímer 0 to 0.25 sec Post flow timer 0 to 5 sec (optíonal).
Hígh and 1ow speed wíre dríve assemblíes
Low A2-2L 12" (0.30 m) to 288" (7.3 m) per min.
High A2-2H 46" (1.2 m) to 1,125" (28.6 m) per min.
High torque permanent magnet motor Feeds .030" (0.8 mm) to 1/4" (6.4 mm) diameter wire.
