PBT AG Profile bending machine

PBT AG Profile bending machine 

Solutions, not just machines
It's not the machines that supply customers with the right solutions, but the people who develop them. Our team meticulously researches; tinkers with new bending techniques and develops new machines. We aren't guided by the competition or what is currently feasible. Rather, our work is targeted at the needs of the customer.
For a long time it was thought that many components were not bendable, or that their processing was too costly. Today's market proves otherwise: anything is possible. And we prove it every day — with high-performance machines, advanced controls and durable specialised tools.
These revolutionary developments have made us the market leader. Profilbiegetechnik AG machines are used in moгe than 60 countries around the world. What gives us our good name is a passionate team that never gives up, but drives developments łorward with technical skill.

Tasks, not problems
Customers tell us what they need, and we provide it or develop something suitable for them, regardless of the sector, shape or dimension. Factors that set us apart are: economical bending technology, fast turnaround timeś and versatile use of machines and tools.
Customers usually talk about problems; we talk about tasks. At PBT, there are no problems — only customizable solutions. That's why we take plenty of time for discussions, development and demonstration, machine set-up and customer training.
Profilbiegetechnik AG produces high-performance bending machines, specialist machines and special tools for aluminium, staínless-steel and steel profiles. The machines are quick to program, the tools are simplé to change and the controls are easy to use.

Machines for soLutíons
Our innovative solutions have already won over numerous well-known companies in the automotive, construction, aerospace technology and furniture industries, as well as
maпy other sectors. Our customers' opinions of our machiпeѕ are our best references.
Thanks to triple-roller bending technology, profiles are
cold formed in an economical and energy-efficient manner. Another PBT advantage is our versatility in meeting customers needs across many industries.
Our machines and controllers are very easy to use and last for ages. Even their functionality is unique. With our high-performance machine program, we are able to
tackle almost aпy bending task. True to the motto: don't copy it — improve it!

Arkus 12®
The Arkus 12 is a compact and powerful profile-bending machine that bends even small steel and aluminium profiles to extremely small radii with the highest quality.
It is ideal for delicate aluminium and steel profiles in vehicle, window or metal manufacturing.

Control systems
Manual continuous setting / PC50 / PC250 / PC300
Features
• lnfinitely adjustable front roller spacing: min. 256 mm (optionally 80 mm!)
• 3 individually driven rollers, up to 30 rpm
• Bending direction away from the operator
• Movable with a lift truck
• Minimum oil volume 7 litres
• 130 mm high rollers (optionally 230 mm)
Technícal data
Power, x-axis 12 t
3 individually driven rollers, infinitely variable: 1-30 гpm
Front rollers infìnitely adjustable 256-518 mm
Hydraulic drive
Max. torque per roller
Tool holder Ø(optionally 105 mm)
Travel (controlled x-axis)
Resolution and positioning, x-axis
Roller drive, electrical
Power supply
Control systems
PC50 / PC250 / PC300
0.75 kW
500 Nm
40 mm
200 mm
1/100 m m
3 x 0.37 kW
400V, 16A

Bendo®
A superlative profile-bending machine in terms of performance, ease of use and quality. Especialίy for industry, job shops and series production.
ldeal for the smallest radìi with perfect transitions in plant construction, automotive, material handling, metal and steel construction.

Features
• lnfinitely adjustable front roller spacing: min. 280 mm
• 3 individually driven rollers, up to 24 гpm
• Roller support/bezel standard for all three shafts
• Bending direction away from the operator
• Minimum oil volume 18 litres
• Side support rolls with digital indicator,
vertically adjustable by hand wheel
• 250 mm high rollers
Technícal data
Power, x-axis 20 t
3 individuallydriven rollers, infinitelyvariable: 1-24 гpm
Front rollers infinitely adjustable 280-860 mm
Hydraulic drive x-axis
Tooί holder Ø ĺoptionally 105 mm)
Travel (controlled x-axis)
Resolution and positioning, x-axis
Roller drive, electrical
Power supply

РВТ25®
The PBT25 is a profíle-bending machine of the highest quality and cost effectiveness. It bends standard-dimensíon profiles up to 300 mm in height, with very quick changeover.
The machine supports many varied applications in automotive manufacturing, material handling, metalworking, metal and steel construction, and space technology.

Control systems
PC50 / PC250 / PC300
Features
• lnfinitely adjustable front roller spacing: min. 200 mm
• 3 individually driven rollers: up to 22 гpm
• Roller support/bezel standard for all three shafts
• Bending direction away from the operator
• Working on both sides possible
• Movable with drawbar
• Minimum oil volume 18 litres
• 300 mm high rollers (optionally 400 mm)
Technícal data
Power, x-axis 27 t
3 individually driven rollers, infinitely variable: 1-22 гpm
Front rollers infinitely adjustable
Max. torque per roller
Hydraulic drive x-axis
Tool holder Ø
Travel (controlled x-axis)
Resolution and positioning, x-axis
Roller drive, electrical
Power supply

РВТЗ5® HYDRAULIC
The PBT35 provides uncompromising performance and quality, with plenty of power reserves and technical possibilities.
Its modular expansion possibilities allow for almośt limitless applications in plant construction, automotive industry, material handling, metal and steel construction.

Control systems
PC50 / PC250 / PC300

Features
• lnfinitelyadjustable front rollerspacing: min. 360 mm
• 3 individually driven rollers: hydraulic
• Bending direction away from the operator
• Roller support/bezel standard for all three shafts
• 300 mm high rollers (optionally 400 mm)

Technícal data
Power, x-axis 35 t
3 individually driven rollers, infinitely variabίe: 3-16 гpm
Front rollers infinitely adjustable 360-1100 mm
Max. torque per roller 3000 Nm
Hydraulic drive x-axis 12 kW
Tool holder Ø 105 mm
Travel (controlled x-y-axis) 390 mm
Resolution and positioning, x-axis 1/100 mm
Roller drive hydraulic
Power supply 400 V, 32 A

РВТЗ5® SERVO
Uncompromising performance and quality. Plenty of power reserves and technical possibilities. Modular expansion possible.
Almost limitless applications in plant construction, automotive, material handling, metal and steel construction.

Control systems
PC300
Features
• 70% less energy consumption compared to the hydraulic
version
• Very low noise emission
• lnfinitely adjustable front roller spacing: min. 360 mm
• 3 driven rollers: servomotor
• Servo drive with constantly full load torque
• Roller support/bezel standard for all three shafts
• Bending direction away from the operator
• 300 mm high rollers (optionally 400 mm)
• Servo hydraulic, minimum oil volume 9 litres
Technícal data
Power, x-axis 35 t
3 individually driven rollers, infïnitely variable; 0-16 гpm
Front rollers infinitely adjustable 360-1100 mm
Max. torque per roller 3000 Nm
Nominal output 15 kW
Tool holder Ø 105 mm
Travel (controlled x-axis) 390 mm
Resolution and positioning, x-axis 1/100 mm
Roller drive servomotor
Power supply 400 V. 32 A

HeLix®
Heavy-duty, user friendly machine for even the toughest requirements. Espećially suitable for large-sized profiles. ldeal for bending the largest profiles into the correct shape
(aluminium and steel supporting structures in architecture and technology).
Control systems
PC300
Features
• 3 individually driven rollers: up to 8 гpm
• lnfinitely adjustable front roller spacing
• Digital display of the x-axis; resolution and positioning
1/100 mm: controlled and monitored
• CNC-controlled side support rolls
• 500 mm high rollers
Technícal data
Power, x-axis 65 t
3 individually driven rollers, infinitely variable: 1-8 гpm
Front rollers infinitely adjustable 630-1330 mm
Max. torque per roller 9000 Nm
Hydraulic drive x-y-axis 22 kW
Tool holder Ø 130 mm
Travet (controlled x-axis) 445 mm
Resolution and positioning, x-axis 1/100 mm
Roller drive hydraulic
Power supply

PC300 Controller
The PC300 Controller is designed for complex bending operations, with a database for an unlimited number of programs of any length. The mobile control panel has an
integrated industrial PC and 15" infrared touch screen. Setup wizards guide users to easíly create spirals, ellipses and S-bends come standard with the controller. There is
even a function to check whether the input calculations aгe possible. The entire program sequence with in feeds (optionally one or more in feeds) and transitions, etc., is
calculated automatically. If there are deviations during the bending process,the actual curved radius can be entered, from which a correction value is calculated and
the execution is automatically adjusted. Updates and remote diagnosis via the lnternet are possible.
PC250 Controller
The PC250 Controller is designed for complex bending operations and the easiest operation. The operating scope has been reduced to the essentials to reduce complexity.
The mobile control panel has an integrated industrial PC and 10" infrared touch screen. The PC250 Controller includes the simple radius programming of the PC300, as
well as the program calculation (with either one or moгe in feedsl. Spiral bending of tubes is a special feature. Data backup is via a USB port on the control panel.

PC50 Teach-ín Controller
The PC50 Controller is designed for simple bending with
only one radius of profiles. The mobile Siemens control
panel comes with a resistive 5.7" touch screen. Programming ïn teach-in mode. Existing data can be accessed via
the program directory. In this way, existing data can be adjυsted at any time. The x- and y-axes are infinitely adjust- able. The x-axis has a positioning accuracy of 1/100 mm.
Retrofitting to the PC250 is possible.
Manual settíng, contínuous
Controller for simple bending (with only one radius) of profiles. Mobile control panel with manual operation and 5.7 screen. Manual control is particularly suitable for one-off jobs. The x- and y-axes are infinitely adjustable.
Thé x-axis has a positioning accuracy of 1/100 mm.