Profiroll PRS Thread and profile rolling technology

Profiroll PRS Thread and profile rolling technology  

THREAD AND PROFILE ROLLING TECHNOLOGY

TECHNOlOGIES

THE ECONOMICAL
Rolling Force (kN)
Workpiece Díameter (mm)
Díe Mountíng Length max.
Spíndle Diameter (mm)
Die Diameter max. (mm) 
Speed (RPM)
Swivel Angle (Degree)
Connectíng Load (kW/A) 
Wídth (mm) 
Length (mm) 
Heíght (mm) 
Weight (kg)
Central Lubrícatíon 
• One and two slíde desígn
• lnfeed and throughfeed rollíng
• Easíly adapted to automatic
• Electroníc programmable stroke and díameter adjustment
• Centrallubricatíon
• Pre-set rolling curves
• Calculatíon of pitch correctíon
• Desígn of rollíng tíme
• PRS executíon
• Comfort packages

ISO and UN threads
• Whítworth threads
• ACME threads
• Round threads
• Worm profiles
• Knurls RAA and Díamond knurls RGE
• Serratíons
• Burníshing
• Grooves
• Specíal profıles

The uníque system of pítch correctíon enables the set-up and changeover in just a few mínutes. Wíth thís development, the common method of adjustíng the die angle posítíon
By declutchíng the dríve shaft is no longer necessary. The control system
calculates the necessary value of pítch correctíon according to the operator
measured pítch displacement. The operator can then easily make this adjust
ment from the front of the machine via the hand wheel. The time savings
realízed by the use of these systems can dírectly contribute to cost reductions in
the manufacturing of your products.

The constant velocíty drive shafts guarantee precíse synchronisatíon of
the rollíng spindles. Thís optíon ís recommended for various applicatíons
that have hígh quality requírements.

Our process control optíon offers in creased process monitoring capabílítíes.
Parameters crucial to part quality such as force, capacíty of spindle drives and
axіal movement are monitored. Additíonally we also monítor the hydraulíc
system level, temperature and filter and the lubrícatíon system level as well as
coolíng system level.

To assíst ín evaluating the necessary pítch corrections, we offer the Set up assistance optíon. After ínput of die data, workpiece data and after the pitching of the díes, the pitch correctíon angle wíll be calculated. The ínternal computer calculates the optímum rollíng tíme based on the input parameters (die and workpíece data).