Schiess ASCAMILL portal millling machine for 5 side machining

PRECISION SPEED POWER EFFICIENCY

Red Dot Design Award Winner 2012

Portal Milling Machine for 5-Side Machining

The ASCAMILL machine has a highly stable concept with a moving table, combining high precision and excellent dynamics. It offers flexible solutions for all your 5-side machining tasks, with table sizes up to mm x mm and maximum workpiece weights up to kg. The Schiess machines are known for their stability, precision, and durability.

The new ASCHERSLEBEN product line provides medium-sized machines that are powerful, well-priced versions of the established large machining centers, developed according to the latest engineering guidelines. All machines in the ASCHERSLEBEN line follow the SMART principle:

S = Simple

M = Maintenance Friendly

A = Affordable

R = Reliable

T = Timely to Market

The German engineering and optimized manufacturing costs offer the following advantages:

Highest Flexibility

Highest Reliability

Highest Precision

Stable, Precise, and Durable

Maximum Productivity

New Efficient Housing Concept

Cost-Effective

Modular System T-Series

Unrivaled Quality

Precision Parts

Advanced Control Software

Service Maintenance

Low Total Costs of Ownership

Dimensions - Floor Plan

Standard Equipment Options

Technical Data

The ASCAMILL series was developed in close cooperation with the University of Magdeburg for use in demanding production applications. The joint development project used engineering and design methods of heavy-duty machine tools, with the latest software applications.

The ASCAMILL machine's columns, connection parts, and cross rail are made of high-quality casting, with the cross rail being steplessly adjustable. All CNC axes are based on centrally lubricated linear guideway systems, and the proven Masterhead System allows for flexible and technology-specific application of different machining heads. The automatic tool changing system with a chain magazine is vertically mounted on the left-hand column of the machine and can be loaded or unloaded during the machining process.

The machine is equipped with CNC control Sinumerik 840D s1 and energy-efficient servo drives, and direct absolute measuring systems eliminate the need for reference runs. The slim design of the ram is the result of a detailed finite element analysis, enabling powerful machining, and ram and ram housing are made of cast design. The C-axis, integrated into the ram, can be positioned steplessly.

The new table is based on bionic design principles and manufactured as a special honeycomb structure. It is highly inherently stable and weight-optimized. The table feed in the X-direction and the support saddle representing the Y-axis are driven by servomotor, gears, and double pinion/rack, guaranteeing maximum stiffness and accuracy. The drives of the linear axes X and Y are electronically pre-loaded.

The machine housing is designed around the columns with good access to the head and tool, and electrically lowerable doors enable fast and efficient loading and unloading procedures. Chip conveyors and many access doors around the machine ensure excellent maintainability. The operator platform and machine control are on the right side, with electrical cabinets, coolant unit, and the hydraulic unit integrated into the machine housing.

The CNC milling machine offered comes with several head options and is equipped with the latest technology to provide easy operation. The machine can be controlled using Siemens 840D solution line, which includes safety integrated features. Additionally, Fanuc or Heidenhain controls can be added as an option. The machine has graphical displays for setting up and monitoring the machine. It also supports programming of peripheral devices such as chip conveyors, and provides monitoring of machine functions and lubrication cycles. In case of default analysis, hydraulic and pneumatic circuits, and a telediagnosis system called Autinity is available to collect and store data from the production process, machine status, and fault reports. This data can be evaluated locally or via the internet by the SCHIESS Service Department.

To prevent unexpected breakdowns, we offer numerous standardized and customized service and maintenance solutions for the entire life cycle of the machines. We recommend proactive maintenance to reduce service costs, increase availability, and ensure maximum efficiency. Our experienced service personnel and spare parts team can provide assistance in case of non-operation periods. We offer general remote maintenance, help-online, operation diagnosis systems, spare part services, customer portals, program optimization on PLC NC, monitoring of working areas, vibration analysis, geometry laser measurement, production supervision, commissioning, application, and efficiency consultancy, modernization of used machines, and training services.

The machine has a floor plan with dimensions of F L O O R P L A fl REcRmILL т-2560w. No special foundation design is required for installation on the floor level. The machine can be installed via fixators and comes with a head changer.

The machine also has various options, including table size, table load, clearance between machining head GB1 and table surface, travel, maximum spindle speed, workspace lighting in LED design, passage height increase, camera system for workspace monitoring, linear guides in X, Y, and Z-axis, electronic pre-loading on X and Y-axis, ball screw in Z-axis, stepless adjustable cross rail, increase of max feed rate in X, Y, and W-axes, C-axis as positioning axis, linear guides, guiding slide bearings, automatic head and tool changer, additional control station for tool magazine, storage for three heads, additional storage for one head, tool taper, SK50, H5K, BT50, CAPTO, fully electronic tool changer, tool magazine with 40, 60, 80, 100, 120, or 180 tools, straight head GB1, angular head WB1, universal head UB1, extended straight head GB1X, extended angular head WB1X, straight facing head, angular facing head, T-51ots 28H7 x 250 mm 1x aligning 51ot, twin tables, pallet changer, embedded faceplate, connection for hydraulic clamping system, coolant system internal/external, and paperband filtration system.

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