Trumpf Trulasercell laser cutting machine

TRUMPF Trulasercell laser cutting machine  

Giving you the Contents: Page 4 The most versatile tool in the world. Page 6 Why TRUMPF laser systems are captivating. Page 8 TruLaser Cell Series 7000 Page 14 TruLaser Cell Series 3000 Page 18 TruLaser Cell 1100 Page 22 TruLaser Robot Page 26 TruLaser Weld Page 30 TruLaser Station Page 34 TruServices: We are there for you. The TRUMPF Group ranks among the world's leading manufacturers of laser and production technology. We develop many solutions in close communication with our customers, which is why you can count on us for any project. Our comprehensive services range from configuration planning to workflow optimization. Even if you only want information about the latest trends and developments, we hear you.

The first five-axis machines in 1986 and the combination of laser and robot technology in the 1990s were milestones in laser processing. Today, TRUMPF is a global and technological leader in industrial lasers and laser systems. But we consistently strive for technical improvements: Through continuous research, we refine proven systems concepts and improve existing methods in the interest of our customers and their demands for quality, flexibility, and productivity.

The most versatile Countless applications, countless benefits. TRUMPF's laser technology is used in a wide variety of areas: Laser cutting is economical because the results are so precise. For example, the processing of transmission and precision parts, gears, sensors and regulator components, tailored blanks, tubes and profiles, hot formed workpieces, or components from the sheet metal process chain. In addition, our lasers repair and coat tools and molds, and they mark not only pacemakers but even apples. Whether metal, plastic, glass, ceramics, wood, or paper, our products provide you with completely new possibilities.

Laser welding is usually faster and more efficient than alternative methods. Distortion is minimal due to low thermal entry. In addition, many seam geometries can be welded at high quality. Reworking is virtually eliminated.

Services from the very start. Our lasers are used for many purposes in surface processing. Our services begin even before you decide on a TRUMPF laser system. We test the feasibility of your desired applications in one of our worldwide application labs and demonstrate the performance of our laser systems for your production process. Of course, our application specialists will assist even after you have purchased a TRUMPF laser system, whether to answer questions on applied technology, laser-compatible component design, or how to optimize your production workflow.

Regardless of what you do with them, TRUMPF lasers work in a wide range of applications with a high degree of process reliability and parameter stability. The non-contact and effortless processing eliminates wear and tear. Your automated production line will benefit from high system availability, and when producing small batches, you will have the advantage of minimal tooling and programming times.

Why TRUMPF Reliable processes, high quality. Always the right laser. With TRUMPF, you benefit from decades of experience in all laser-related areas. As machine tool builders, we have extensive knowledge about integrating beam sources in complex systems, whether this involves complex laser processing centers or simple beam guidance systems. With software made by TRUMPF for our laser systems, all components easily work hand-in-hand. TruDisk solid-state laser. TruFlow CO2 laser.

Perfect coordination with systems. Everything for automation. Our products have a modular design so that you can perfectly tailor the laser system to your application range. This feature and a wide array of standardized optics for cutting and welding offer you a great deal of processing flexibility. Our LaserNetwork offers special benefits. You can use it to connect multiple solid-state lasers to up to six processing stations, giving you constant control of which beam source will deliver what power to what station. Beam management with powersplitting or timesharing function allows you to power several processing stations with one CO2 laser.

Your goals and we will help you achieve them. We will advise you on the TRUMPF standard components needed for your system's specific configuration.

Cell 7040 Cell 7020 Cell 7040 Cell 7020 TRUMPF Laser Precision Max. power of CO2 lasers 15,000 W 15,000 W Max. position scattering range Max. power of YAG lasers 6,000 W 6,000 W Linear axes X Y Z mm mm Rotary axes B C Precision Max. position deviation 5 smallest programmable Linear axes X Y Z mm mm path measurement mm mm Rotary axes B C The achievable accuracy in the workpiece depends in part on the workpiece, its pretreatment, sheet size, the material, and the position in the work area. Due to the modular program of the TruLaser Cell Series 7000, the technical data is based on a variety of component variations, which result from the options selected. Pure mechanical precision without control compensation, measured in accordance with VDI 3441 through the total length of axis travel. Magnetic coupling.

Prepared for every need. More productivity. The compact TruLaser Cell Series 7000 equips you perfectly whether you want to process a wide variety of 3D components or a high-volume run. This is made possible by a completely modular design, well-thought-out components for automation, and extremely short setup and processing times. In addition, you can start out with a basic configuration and later expand your system as needed or adapt it to new production conditions.

Simply operating faster. The control unit detects which processing optics are mounted during setup. A handy Teach Panel and a 6D mouse make it easy for you to teach a run-through and move the axes. You can perform other tasks directly with a control console attached to the enclosure. The console can be rotated, used from within the enclosure, and as an option can be moved to the optimal position. And everything is faster with the TruTops Cell software, simple data support, and embedded technology parameters.

Two-station mode. Linear changer. Automatically finish sooner. A number of options allow you to put together the best package that will help you meet deadlines and keep part costs in check. Dynamic cutting optics increase not only process reliability but also minimize positioning times. The TruLaser Cell 7040 enables simultaneous tooling and laser processing in two-station mode. A partition divides the working chamber into two areas, each measuring 2 m x m. You can request an easy-to-integrate linear changer to move work tables in a number of directions, or a rotation changer up to 4 m in diameter for easy component handling in a loading and unloading position. Anything is possible.

Rotation changer. TRUMPF Siemens Siemens Siemens Siemens CNC control Sinumerik 840D Sinumerik 840D Sinumerik 840D Sinumerik 840D SM 300 Footprint Width Depth Height Precision based on VD1/DGQ 3441. Mobile phone case. Sensor. Many options, even more benefits. Small parts, large scope of applications. Among the options are processing optics that are easy to ex- 1t doesn't matter whether you produce medical tools, measure- change and can partly be swiveled as well as having rotating ing and adjusting components, IT hardware, or entertainment pivoting axes for the workpiece. You can request a video system electronics, the right equipment keeps both prototypes and including CCD camera for positioning, teaching, observing the small series production economical. Except for the component process, and verifying the result. Pneumatic and manual clamps size, there are almost no restrictions. The rotating axis is de- systems are integrated as well as simple clamping functions. signed for compact, mid-sized components up to 200 mm in You can add additional functions at any time. Programming is diameter. quite simple, thanks to TruTops Cell. Both the universal and com- pact solutions are feasible. simply tell us what you have in mind and we'll put together the right TruLaser Cell series 3000. Bone cutter. All-around specialists. Because the TruLaser Cell series 3000 is so versatile, you can find a laser machine for every need, regardless of whether you want to weld, cut, or drill. Do you want to process two-dimensional or even three-dimensional metal components using additional CNC-programmable axes? Would you like to create complicated work- piece geometries with up to six axes? Or manufacture a million parts a year in two-shift operation? A TruLaser Cell Series 3000 always gives you the features you're looking for.

TruLaser Cell 1100 TruLaser Cell 1100 Working range Length approx. 2,600 mm Control Predefined interfaces for easy integration of the TruLaser Cell 1100 Width approx. 1,200 mm with lasers and production system Height approx. 2,800 mm Axis travel X axis ± 100 mm Z axis ± 100 mm Z axis, lifting stroke 100-200 mm Positioning precision X axis mm Z axis mm Technical data version compact tube. Customized. Twice as economical. The system features customized configurations. You can inte- The system is particularly flexible with two processing optics. grate the laser or use a mobile-system setup. The beam can be In conjunction with the sophisticated powersplitting or time- positioned parallel or perpendicular to the processing directions, sharing beam management, you can weld two seams at the depending on the application. The specific application is opti- same time. The seams are continuous with the powersplitting mized with additional adjustable axes for the optics. function, whereas the seams are stitched with the timesharing function. When beam switches are used, a beam source serves multiple workstations—you can't get any more economical. Perfect for coils, tubes, and profiles. The TruLaser Cell 1100 is a universal beam guidance system that you can easily integrate in a production line. You can choose to join coils, profiles, or tubes with the continuous welding method as well as trimming them, or you can process individual parts. TruDisk 4002 Power at the workpiece 2,200 W 3,300 W 2,000 W 4,000 W Beam quality 25 mm mrad 25 mm mrad 8 mm mrad 8 mm mrad Dimensions Laser Robot 5020 Robot Workpiece positioner Number of axes 6 Rotate/tip positioner Manual rotary table Repetition accuracy ± mm Number of axes 2 Number of axes 1 Load 30 kg Rotating axis ± 190 Rotation range ± 178 Tipping axis ± 90 Operating mode manual, Operating mode automatic pneumatic support Working height 850 mm Working height 800 mm Load 400 kg Load per side 250 kg Repetition accuracy with Max. component dimensions 500 mm radius ± mm Width 1,400 mm Height 800 mm Depth 1,200 mm 24 Simply plug in and start processing. All-inclusive know-how at no extra charge. When you order a highly integrated system from one source, Your TruLaser Robot is customized from standard elements. suddenly everything gets a lot more convenient. In the case of All components have repeatedly proven themselves in tough the TruLaser Robot, laser, optics, robot, and protective enclo- industrial conditions: The robot, lasers optimally coordinated sures all come from TRUMPF. so there is only one electronic for model and power, optics adapted to your needs, the po- interface, one media supply, one control platform, and one con- sitioner with workpiece support and holder, handling systems, tact person. That means that you get a turnkey system. Just protective enclosure, door scheme, rotation changer, and the plug it in, program it, and start producing. It couldn't be easier DepositionLine technology suite. And TRUMPF's experience to supplement the sheet metal process chain. The precise ensures that the entire system will work reliably. manufacturing of TRUMPF machine tools allows you to finally Many more possibilities. weld the parts with a laser. And laser deposition welding and laser cutting are also possible with the TruLaser Robot. One of the many benefits: You can always add additional machines to an existing network consisting of a laser and system. In addition, we offer you highly integrated production technology options such as a camera with crosshair, sensors, collision protection, motorized focus adjustment, forming gas nozzle system, or filler wire. TruTops Cell is also available to you as a TRUMPF product for off-line programming and simu- lation. Faster on the edge. Easy, programmable. You can find a cost-effective solution at TRUMPF for simple Using the handy, portable control panel is also quick and easy. welding tasks. A TruLaser Weld machine allows you to complete You only need to consider a single CNC axis for programming frequent standard tasks quite economically—for example, weld- the welding optics. A height-adjustable support table lightens ing corner seams on housing parts, short tubes, or simple rota- the workload for large workpieces. And you can retrofit a ro- tion seams. tation unit for workpieces with a circular cross-section. Eliminate tool setup time. Low volumes are economical, especially when tooling setup times are eliminated. Therefore, a universal clamping system is integrated in the TruLaser Weld, which ensures the rapid repro- ducibility of uniform seams. When the geometries of various workpieces to be welded are the same—for example, 90 corners— you can use the same clamping device. The clamps are designed for variable workpiece lengths, different seam geometries, and possible disruptions of the welding geometry. TruLaser Station 5010 & TruLaser Station 3002 TruLaser Station 5010Z TruLaser Station 3002 Working range X axis Y axis Z axis B swivel axis optics manual C rotation axis ± x 360 ± x 360 Position tolerance TP X Y mm mm Max. axis speed x 1 Y I Z m/min 10 m/min Max. rotation speed C 12 1/min 750 1/min Control PC SM 300 Max. controllable servo axes 4 3 Footprint Width Depth Height Precision based on VD1/DGQ 344 No protective housing, laser class Optoelectric housing. The way you want it. From space-saving to unique. The smallest version is not only space-saving but is also sensibly equipped. The protective hood, inert gas feeder, and welding fume exhaustion are integrated. The NC module allows you to program your TruLaser Station from an external PC. Additional options are the two-station mode and automatic doors. An additional rotation axis is also possible. axes, welding tables supporting up to 600 kg, and positioner aids can be chosen for your workpieces. As a supplement to wire-based deposition welding, there is also DepositionLine for powder deposition welding. Just tell us your needs, and we will gladly advise you. Laser deposition welding on aluminum. Laser deposition welding on beryllium copper. ABS Sensor. Efficient, versatile laser workstations. From tiny workpieces weighing a few grams to heavy parts weighing more than 20 tons, from individual prototypes with complex geometries to small-scale series, a TruLaser Station is your best bet for a wide variety of tasks, both for joint welding and laser deposition welding. TruLaser Station 5010. Our services begin even before you decide on a laser system. Your laser system is ready for operation almost immediately We will consult with you to find out exactly what you need. upon delivery: There are no interface problems because the laser, beam guidance, processing optics, programming, control, and automation components are all developed by TRUMPF. Support around the clock. We will support you during the entire life cycle of your system. We keep on-site downtimes and service calls to a minimum with our customized services: We will service the machine and because our specialists, with your approval, can access upgrade additional options you choose. We will train you and your control system online from a remote location and solve your employees so that you can use the full potential of your the problem. And if you ever need a spare part, you can reach laser system. Our services also include an optimization of your us round the clock, 365 days a year. Parts are usually delivered machine parameters on-site and, therefore, support you to lower within 24 hours. part costs while increasing the speed and quality