Doosan PUMA 400 Turning center

DOOSAN

PUMA 400 Powerful, Heavy Duty Turníng Center
PUMA 400 The PUMA 400 series turning centers are wíthout a doubt the most powerful machínes ín theír class.
Hígh metal removal rates, alongwith rapíd positioníng and fast bí-dírectíonal turret indexíng, guarantee unmatched cycie tímes when real cutting is essential.

Massive yet responsíve turníng centers wíthout
compromíse. The most powerful machínes in theír class.
Maín Spíndle
Maín spindle
The headstock castíng is made of Meehaníte and ribbed on the outsíde to increase the
surface area for better heat díssipatíon. The headstock and maín spíndle aгe manu-
factured ín a temperature controlled environment then assembled and tested in our
clean гoom. Double row of cylindrícal roller bearíngs and duptex anguiar contact ball
bearings, P4 class ofthe spindle ensure the híghest rígídíty and efficiencyto transmit
motor power to the end.
Max. spindle speed
Motor 30 mín
Maín spíndle Drive
The high-torque spíndle motor provídes power for heavy stock removal, greatly reducíng
the number of roughing passes requíred. For 3axís míllíng models, the motor ís a spindle
servo type controllíng both the spíndle in 2axís mode and full contouríng C-axís in the
3axís mode. swítchíng between the two modes is nearly instantaneous.
lsolated Gear Box D1 Gear Box 
Power is delívered to the spíndle through a two speed gearbox allowíng hígh spíndle
speeds as well as powerful low end torque. The gearbox and spíndle motor are
ísolated from the spíndle, elimínatíngtransferof heat and vibratíon.
PUMA 400 A/B/C/LA/LB/LC/XLA/ XLB/XLC 
BF Gear Box
Heavy cuttíng enabled wíth 2-step Baruffaldí Gearbox standard , which is equipped
wíth double bearíngs at the pulley shaft to enhance durabilíty. The high precision
BF Gearbox reduces noíse at hígh speed. The gearbox and motor are separated
from the spindle to ísolate víbratíon, further enhancing workíng accuracy.

FastTurret lndexing
The large 12 and 10 station heavy duty turret features a arge díameter Curvíc coupling
and hydraulíc clamp force. The heavy duty desígn provides unsurpassed rigídity for heavy stock removal, fпe surface finíshes, long boríng bar overhang ratios, and extended tool
life. Turret rotation, deceleration and clamp are all controlled by a relíable hígh torque-
hydraulic index motor. Unclamp and rotation are virtually símultaneous. Turret indexing is
non-stop bidírectíonal wíth a second next station índextíme. Turníng tools are
securely attached to the turret by wedge clamps.
lndextíme 1-station swivel
No. of tool statíon
Precí-Flex Ready RotaryTools Rotarytool power-torque díagram

PUMA 400M / 400LM / 400XLM [ kw Hp / 30rrıín] Precí-Flex ready rotary tool holders are avaílable on the míllíng
versíons. Preci-Flex ís a tooling 5y5tem utilízes the existing ER Torque: N m Ft-1b Power: kW Hp
collet taper in the rotary holders. The spíndle face is precision
ground relative to the taper and there are four drilled and tapped 140 N m Н Ф 10mіп
holders ín thís face. The Precí-Flex adapters locate on both the hѕ11kW 10min
100 95 N-m ftλЬ ѕ3 60
taper and the spindle face for maximum rígídíty. kW Hp 5 60 70 N-m ft-1b 51 Coп
kW Hp S1Con[.

Preci-flex adapter application
c o et appίıcatıon 10
100 750 1000 3000
2250 5p nd1e speed r/min

12 tool statíons turret BMT55P make it possíble to complete complicated
parts requiring many tools in just one set-up. Relíable servo dríven turrets
reduce the total cycle time required to machíne parts.
trпight milling head
Angu1ar milling head
Bed and WayConstruction
Doosan lnfracore precísion machine tools are ínternationally known for theír durabitity, rígidíty and high
accuracy. Onlywell proven and time tested manufacturing techniques can produce machínes of this qualíty.
The PUMA 400 series is a true 45 degree slant bed desígn. The bed ís a oпe piece castingwith both the saddle and taílstockguideways ín the
same pІaпe to elímínate thermal distortíon. The heavíly ribbed torque tube design prevents twistíng and deformatíon. Fíne graín Meehaníte
processed cast iron is used because of its excellent dampening characteństics. Thís ensures high rígídity with no deformatíon duńng heavy
cutting. The slant angle atlows for easy loadíng, changing and inspectíon oftools. A11 guideways are wide wrap-around rectangulartype for
un-surpassed long-term rígidíty and accuracy. The guideways are wídely spaced to ensure stabilíty and fully protected. Each guíde-way ís
inductíon hardened and precísíon ground. A fluroplastic resín, Rulon 142, ís bonded to the matingway surfaces, for íts wear and fńction
characterístícs and then hand scraped for a perfect fit and center heíght. Optíonal long bed enables extra-long shaft machíníng.
Rapid Traverse
16 m/mіп ipm
z-axis
20 m/mіп ipm Puмaц00a/в/c/мл/мв/мc scrapíng of 5lideway Outstanding rígídíty for hígh łeedrat
06
Ergonomic Design
Double-Paneled Safety Wíndow operator s Panel
The operator safety caп be enhanced The operator coпtrol panel is
through the front door wíth its shock mounted on an adjustable
absorbíng lamínated glass and pendant for easy viewíng and
doubie panel construction. The accessibílity duńng set-up
windows wíthout grating also províde and operatíon. The layout and
a clearview ofthe machíne ínside. tocation of the panel is
ergonomícally desígned to be
efficient and convenient
forthe operator
Comprehensive afarm díag-
Résin
Tempe ed glass Meta1 plate nostícs aгe provided for
NBR the machíne, control and
programming errors.
Out side Po car6onate
Axis Dríve Constructíon and Tail Stock
Double Pretensioned Ball Screw Programmable Taílstock
Both the X and Z axes features a The programmable tailstock body ís mounted on
double pretensioned ball screw, the same guídeway surface as the headstock The
supported on each end by precision heavycastíng, large 120mm inch díameter
class P4 angular contact thrust quíll, and precísíon Morse Tapeг 6 líve center
beańngs. Both axes are dńven by pпıvíde outstandíng ńgídíty. The 120mm inch
large diameter, hígh precísion ball quill stroke ís activated by eítherthe program orfoot
screws. switch. Auto lubńcation ís provided to the quíll and
guídeways.
AXís Dríves
Each axis is powered by a maintenance
free dígítal AC servo motor. These high
torque dńve motors are connected to
the ball screws without intermedíate
gears forquiet and responsive slide
movementwith virtually no backlash.
07
Equipment
Collectíon ofWaste Lubrícation Oil No Cootant Leakage
Less waste Iubrication oil extends the lífe tíme ofthe coolantRígorously desígned, manufactured and tested machine covers
water and cut down the gríme and ołfensíve smell ofthe macdhoin neot permit coolant leakage in any condítíon. The factory always
ínsíde. keeps our environment clean.
Hydraulíc Power Unít 0і1 Skímmer
The temperature ofthe The coolant ís kept clean and íts life ís
hydraulic oíl is regulated extended wíth bed casting channels from
by a cooling system. the Z axís to a separate resenıoír. A bett oil
skímmer pícks up and removes waste oíl
from the coolant tankthat is easily draíned.
Metered Way Lubrícatíon Tool Pre-Setter
Automatic lubńcatíon ís provided The automatíc tool setter reduces set-
to a11 guídeways, ball screws and up time by mínimízingthe need for
the taílstock quíll. A maíntenance skim cuts, measurements and
łree píston dístríbutor delívers a enteńng tool offsets.
precíse quantity of oi1 to each The tool settíng amı is moved by an
lubńcatíon poínt. The L gallon electňc motor and can be controlled
reseıvoír lasts up to 80 hours. A low through the program.
1eve1 alamı prevents the machíne frcım
restartíng without lubńcant.
Electríc Torque Límiters Coolant System
Each axis ball screw is protected by electńc torque limíters tTohe hígh pressure flushes chips out of dńlled hotes, reduces the
mínímíze damage in the event oła crash. Upon impact, the lnímeeítde rfor peck dňll cycles, meets the requirements of most ínsert
immedíately stops the machíne. dríll manufactures and sígníficantly íncreases tool lífe.
Tńe separate, large 280[370] L 74[] gallon capacíty coolant
tank and chíp pan are separate from the machíne bed to prevent
heat trans-fer and easy cleaning.
[] : Long bed Long Boring Bar Holder
Maín spíndle power-torque díagram
PUMA400A/LA/XLA- 22kW Hp 3omіп PUMA 400B/LB/XL6 - 26 kW Hp 30mір
Torque : N m ft-tb Power : kW Hp Torque: N m ft-Vb Pewer: kW Hp
1000 995Nm Њ 360 100
837Nm 36kW Ь0
1767 N-m О-Ф 53 609 51 anC
280H ni Ь 536
1000 0
4.ŠΉ 5ĺ Cóπt.
496Nm 366. -1Ь 5360 100 10 m L110.015101516031 . -
0 0 100 1000 300 0 100 1000 2000
2 11 86υ 140 562 F -4 750 3000 500 2000
5pind1e speed r/mín 5p nd1e speed rjmin
PUMA 400C/LC/XLC - 37 kW Hp 30min PUMA 400MA/LMA/XLMA- 30 kW Hp 30mіп
Torque : N m ft-lb Power: kW Hp Torque : N m ft-lb Power: kW Hp
1000 m 100 332
5340 610 Nm 0-1b 51 Cont. 3280 Nm 2420.6ftdЬ 53 40 3 7k . W0 г 4 W 9. 6 4 H 0 p .2 5 H 3 o 4 n 0 t. 3 0 3 7 k k W W4 4 0 9 ; .6H
m o. S1 Cont. 1 399 Nτλ 294-5 Π.1Ь 03 60
22 292Nm п o kW 40:2Hp 60
22kWĺ29 p 51C 09:88 I4 b 18:5
1000 m -1 53 14
7478 м 115Ъ31.lЬЈ 5ІбоПtј 100 10
100 10 10 ІOo - 000 1500 100 1000 3000
708 320 562 44 719 893
йfi3 67 1500 ]19 17ő21 spindle 1peed p/mIn spindlespeed r/mtn Ø
PUMA400MB/LMB/XLMB-30 kW Hp 30min PUMA 400MC/LMC/XLMC - 37kW Hp 30m п
Torque : N m ft-lb Power: kW Hp Torque : N m ft-lb Power: kW Hp
.kW 37kW
30 W 30kW k H 51 Coп 30 kW 40.2д 51 Coпt,
2432 Nm ft-1b 53 40 .
1972Nm Г0-lЬ 51Co 22

993N m Ш 51Co 
859 Nm f1-1Ь 5. 0
Ь 516 1000 10
608Nm 8. λ 5340
49 - 1
100 10 100 1000 1500
178 333 444 667 145 402 758
333 581 1500
spindte speed r/m1n 5p od e speed rJmín
09
Tooίíng System
PuмA400A/в/c/ιA/ιв/ιc/XLA/xιв/Xιc
Un t: пım lıch
St,3ndard
\ 060 в PUMA 400 B/LBXLB 1
в PUMA 400 C/tC/XLC u-or1iI sıeeves
025 Ø
Ø40 050 U-Dri11
PUMA 400 B, c/Lв/ Іc/xιв/xιc
t Ø60 Face Too1 Ho1der 5 Bońng BarSleeves
016 іібю 032 І.3 H6 020 ØØ H6
025 050 M6

Too1 Ho1der
12st Turtet
PUMA 400 A/lA/xІA Dń11 Sockets
- 3 ı MTй2-H6o MT 4 H6o
Too1 ClampeJr MTй3 H60 M7й5-H60 Dλ11
PUMA 400 M/ LM/ XLM Г -\
hλΠdλ d W
Dλ1lSoεkets
MTй2 H60 MTй4λ160
MTй3-H60 M7 5-H60 Dń11
Mí111ng Co11e[5

10
Working Range
PUMA 400 / 400L / 400XL
Unft: mm inch
OD Too1 Holder 1D Too1 holder
Рuмwa0o
vUMA400XL
ZλXöПАКL:105μ .5 13ІЮ 1λьP _ ] .6 1:3 ь 81, čд1U5lXlAVEL t1σ5 - -- έ. l 3:Ю :lc ϋ;
`108 d `I6 .9 109 Δ.


PU MA 400 A/ LA / xLA PuмA400в/c/ιв/ιc/xιв/xιc
Unit: mm inch
PUMA 400 M /LM / XLM
2-axes, outer diameter tooi enables workíng up [o
485 mm ínch ofcross-sectíon.
External Dímensíons
PUMA 400 / 400M
Top View
14.

External Dimensions
PUMA 400L / 400LM
Top View Unit: mm Qnchj

Front Víew Síde Víew
PUMA 400XL / 400XLM
Top View
530
1 3 13 6305 1482
31 491 5055 1990
2 6.
Fro nt Ví ew 5ide View
13
Machíne Specífícations
Features Unìt PUMA400A PUMA4006 PUMA4 PuM uM PUMA PUMA PUMA A P A 00C 400MA 400M6 400MC 400XLA 400XLMA

swing over bed mm ınch 770
Swíng over saddle mm ínch 590
Recom. tumíng díameter mm Qnch 305 380 305 380 305 [380] 
Capacity Max: tuming diameter mm Qnεh 550 560 550 560
Max tumìng length mm ínch 1079I2129j 1043 [2093] 1024 [2074] 1014 ί2064J 978 [2028] 959 [2009] 3150 [3114 / 30951
Barworkíngdíameter mm Onch 90 117 90 117 90 [117 /
ı Traveldistance X-axls mm inch 362 357 362 357
Camiage Z-axís mm inch 1105 12155] ĺ43.5ľ 3150

Min. spindle lndexing ang e deg - 360 360

Feedrate RaP d tıaver5e Qt / η 16/20[16/18j 6299/7874I6299/ 16/10 6299/3937

Chuck síze mm inch 305 380 , 530 305 , 380 530 305 1380 / 530
Spindle ѕpeed r/min 3000 2000 1500 3000 2000 1500 3000 [2000 / 150Ó] 
j Spindlenose A5A A2-8 A2-11 A1-15 A2-8 A2-11 A1 15 A2-8[A2 11/A3 15] 
МSpаíіnпdle 5piпdle through hole mm Qnch 102 132 , 181 102 132 181 102 [132 / 181]

Main spind1e motor kw Hp / 22 ; 22 / 26 í 301 37 22 / 30 30 / 37 [22 / 26, 301371 i 122130, 301371
No. ottool statlon Eq 12 10 Г 12 12 [10] 12
Base holder Base holdet j BMT 75P Base holder 8MT 75P
Too1 Post Boringbardíameter mm inch 60
1 deніпg time 1st sw iveη 5 _ 1Station 5w rve1 
TaílStock Quílldíameter mmQnth 120

Power Electńc power upp ...... [433 05/] kVA 48 [58,1]
Machíne heigtit mm 1nch 2292 [2306] 2439
Machíne size mm Qnch 4582 x 2440 [5702 x 2440] 6978 x 2310
Machine 

Standard Feature Optional Feature
Coolant supply equípment Addítíonal tool holders sleeves Controller; Fanuc 31i-A
Foot 5witch Air blast for chuck Oual chuckíng pressure
Fu11 enclosure chip and coolant sh[eld Air gun Hardened ground jaws
Hand t0o1 kit, includíng sma11 hand toot for operatíons Automatíc door with safety devíce Hydreullc steady rest
Hydraulìc chuck actuatíngcylínder Automatic measuríng system Manual steady rest
Hydraulic powerunit п process touch probe Long bońng bar e 100
Leveling jack screw ptates Automatíc power off Oí1 skímmer
Líve center Automatic work loadíng Pressure swítch forchucking
Lubńcation equipment unloadíng equípment pressure check
soft jaws Barfeederinterface Programmable taíl stock
standard tooling kít tool holders bońng sleeves Chip bucket
Work líght Chíp conveyor
14
NC Unít Specífícatíons
Controls Programmíng Functíons
Fanuc Doosan Doosan Fanuc
ltem Speε. 32і-A Fanuc i Rem Spec. Fanucí
32і-A seńes 5eríes
- Controlled axes 

Directdruwingdimension 
Simuftaneously controlled axSetsd. 2 axes 3 axes 3 axes programming
Conversatíonal - eZ Guíde i O Opt. programming Axis Functìons
O O Maximum program dimensio+n9 dígits 
Backlash compensation 0-:9999 pulses G70-G76 
Csćontouńпgcontrol 00 00 Muhí repetitíve canned cycle
- Muttí repetitive canned cycie 
Follow-up / Chamfeńng on/otf 
O O -Optionalblockskip without Tota19 OnryNC HRV2control 
hardware йuпdіoп
mm / increment system 1/10  Programmable data input 610 
- sequence number M8 N5
mm / - Least input fncrement O 0 - Sub progwm ca11 Nested holds 10 4
-Tape fonnat for FANUC seńes O
10/11
Operation Wońc coordinate system G52-G59 O O
- Stored stroke check 1 Overtravel control 
- 5tored stroke check 2, 3 Overtravel concrot  
TooІ Functíons
Auto tool offset O O
lnterpolation
- Direct ínput of tool o fsetvalue 15t. reference position retumManual, G28 
measured B
2пd. reference position retumGз0
Too1 geometry / wear Geometry wear 
Automatic opetation memory  compensation data
Buffer regfster -T-code function T2 digíts O O
Circularinterpoiatíon G02 0 O - Toollffe management 
- Contfπuous thread cuttíng O O Tool load monitoríng system -Dwell persec G04 O O Too1 nose radius compensatíon O O
-Handlelncrementalfeed X1,X10;X100 O O Too1 ofřset paírs - 64pairs 64pairs
Linearínteφolation 601 O O Too o isetvaluecounteríπput O O
Multiple threadíng / Tfıread cutting O O
retract
Edítíng Op. Functíons Po 8rcoordlπate interpolatioπ O O
5equence N0./ - Background edíttíng O O
- 5earch fundion O Progrram N0. Copy, Move,
Expanded paıt program edittCinhgangeofNC O O
Tłıread cutting / Synεhronous O O program cutt ng - No. of Regístered progØms 500ea 400ea
Part prognum editing / Program Feed Functíons O O piotect
- Feed perminute / Feed per O O - Partrtprogram storage length 640m 1280m
revolution
Feedrate ovemde 0-200 t0 unit O O
5ettíng Dísplay Jog feed oveпide 0 2000 mm/miп 0 O
- Dísplay ołspíndle speed and Rapid traverse oyenide FO / 25 / 100 O O 0 O i-code at a11 screen Tangentfalspeed constantcontrol O O A aтм Operation
- HeІp functíon O O
display
Axuílíary Spíndle Functíons self diagnostíc function O O
- Constantant surface 5peed control O O 5ervo settíng screen / Spindle 00 O
-M-function мз dіgі<5 ó 0 settingscreen
Multi spindle control 00 0
- Rígid tapping O O Data lnput Output
- Mutti-spindie control O 0 Oĺ 1/0 ínterface RS 232C 
5 i πdle ońentation O O Memoiy card input and output 
5pindle seńal output 54 / 55 dig O Readerpunchercontınl O O
Spindle speed override 0-150 O O р пd1e speed oveпide O
Programmíng Functíons Other Functions
-Absolute / 1пαemeпcaі Embedded ethemet O 601 O O Ethemet function O , progıamming functíon
Cannedcyclefordńllíng/TuminGg01 O 0 601 coЈoг co1oг - MDl / DISPLAY unít
Custom macro GO3 O O TFf LCD TFi LCD
GO1 O O Decimal point programming / - PMC system O O
pocket calculatortype decimai point programming 0 5[aпdaгd OPT Option 1 :ontyMtype
pmgøm iength is díBerenton exportcondítion. on the additíon ofoptíonal functions, its length can Ьe reduced