Emco Hyperturn 45 universal turning center

Emco Hypertyrn 4

Main Spindle
The 15 kW motor spindle with its integrated water-cooling system provides high dynamics and low thermal displacement. It delivers dynamic performance and high levels of precision. A high-resolution shaft encoder ensures optimal conditions for accurate contour milling and drilling.

Work Area
The generous work area provides space for several tools on both turrets and ensures consistent chip flow, even with minimal technician presence. The standard machine is equipped with a coolant-fed parts ejector, which places finished workpieces in the parts catcher and simultaneously clears the clamping surface of chips. Additionally, a flexible coolant pipe is mounted above the counter spindle for cleaning.

Counter Spindle
A 15 kW water-cooled spindle motor ensures dynamic performance and precision machining, making it suitable for a variety of tasks in high-demand applications.

Parts Catcher
The HYPERTURN 45’s pneumatic parts catcher is controlled using M functions. When needed, it traverses to the front of the work area and moves to the spindle center. The finished part is removed from the clamping device and transferred to the catcher tray. The parts catcher then returns to its initial position, tipping the part into a catching box or onto a conveyor belt.

Y-Axis
The Y-axis is integrated into the basic machine structure and is oriented at 90° to the X-axis. Its extremely short projections form the basis for solid turning, drilling, and milling operations without interference contours.

Tool gauge
The tool gauge allows tools to be measured quickly and accurately on both turrets in the work area It is mounted manually in the holder in the work area and after use is replaced in a storage space in the machine housing

Finished part conveyor
The finished part pick-up device places the parts on an accumulating conveyor The conveyor is timed to prevent the parts some of which are very complicated from falling on top of each other

EMCO tool breakage monitoring system
The tool status is monitored by evaluating the load on the various axis drive motors Excessive loads point to wear or broken tools Too low a load indicates a tool is missing

Band filter system with high-pressure coolant pumps
A coolant pressure of 25 40 60 80 bar can be set as necessary This enables coolant-fed drilling and milling tools to be used to their best advantage

Unloading through the counter spindle
Long thin workpieces with diameters of up to 45 mm can be removed from the machine using the counter spindle Parts are mostly stored on a sloping surface or if necessary also on a controlled conveyor to prevent any kind of damage occurring

High-capacity timed conveyor system for correct directional loading of pre-formed blanks
Multiple infeed chutes for loading rotationally symmetrical blanks the length of the blanks determines the number of infeed chutes

Multiple infeed chutes for loading rotationally symmetrical blanks
Shaft gripper for automatically loading pre-formed shafts Fully automatic shaft loading feed-in via a conveyor belt removal via the finished parts pick-up device

EMCO LM7200
Infeed of profile bar stock using a chain feeding system option

Compatible with the machines EMCOTURN E65 MAXXTURN 65 HYPERTURN 45 HYPERTURN 665

Bar diameter 8 to 65 mm
Maximum bar length 1200 mm
Minimum bar length 150 mm
Material support approximately 550 mm
Feed rate 0 to 60 meters per minute
Bar change time approximately 12 seconds
Dimensions length by width 1700 by 1100 mm
Weight approximately 535 kilograms

Indications in millimeters

Place great value on high stability, rapid indexing turrets with adjustable swivel speeds and milling drives. Good damping characteristics and a thermoneutral design are achieved through high headstocks, which are two of EMCO's core competencies. During engineering, the focus is on precision, robustness, high rigidity, precise rotational characteristics, and a long service life. Innovative, fully developed tool holder systems form the basis for cost-effective machining. High changeover accuracy and stability result in short setup and cycle times.

Clamping cylinders and chucks guarantee the precise, safe clamping of workpieces. Programmable sensors are used for stroke monitoring, eliminating the need for time-consuming adjustments of contactless limit switches.

Compact dimensions, quiet operation, and high energy efficiency are just some of the advantages of the hydraulic assemblies used by EMCO. Monitored pressure switches prevent the need for time-consuming manual pressure adjustments.

Highly precise and generously dimensioned guide rails and ball screws with optimal pretensioning form the basis for the machining of precision parts. Slat band conveyors allow for flexible implementation and the safe removal of chips. A monitored overload clutch prevents damage from improper use.

Kinetic energy is converted into electrical energy and fed back into the grid. Thanks to its accumulator charging system, the pump only runs when required. If the pressure accumulator is full, the pump switches over to closed-loop circulation.

Savings of up to 10 percent can be achieved by optimizing relevant components in terms of rigidity while simultaneously reducing weight. The use of energy-efficient motors (IE2) in the coolant preparation area guarantees highly cost-effective operation. Programmable interval times enable optimal use of the chip conveyor independent of the machining process.

Reduced consumption is achieved by automatically switching off auxiliary units and machine space illumination after a defined period of inactivity. Significant reductions in setup and running-in times are possible through the use of highly developed simulation and programming software.

HYPERTURN 45

Swing over bed: Ø 430 mm
Swing over cross slide: Ø 300 mm
Distance from main spindle to counter spindle: 720 mm
Maximum turning diameter: Ø 300 mm
Maximum part length: 480 mm
Maximum bar capacity: Ø 45–51 mm
Number of driven tools: 2x12
Slide travel in X/X2: 160/150 mm
Slide travel in Z/Z2: 510/510 mm
Feed force in X-axis: 4000 N
Feed force in Y-axis: 5000 N
Feed force in Z-axis: 6000 N
Speed range: 0–7000 rpm
Spindle torque: 100 Nm
Tank volume: 200 L
Machine height: 1985 mm
Total weight of the machine: 4200 kg

Technical modifications reserved.