Fagor Fagor 8025 for punch presses
Fagor cnc digital servo for metal working machines
FAGOR DIGITAL SERVO DRIVE SYSTEM
With important NEWS in all famílíes
FAGOR AUTOMATION, after more than 20 years of 101 / 102 seríes
experíence offeríng products for machine automatíon - DNC Communícatíons between the CN 0 C worldwíde, presents its range of full-dígital servo-drive and a PC vía RS-232 C.
sýnchronoús Brushless AC mó ors á ndarsynchronous 8025/8030 seríesmotors. - RAM memoгy expansíon to 512 K.
These products together with FAGOR CNCs, make a 800 series
complete Qackage matchíng the state-of-th
- Possibility of executing technologıcal requırements of the machıne stry.
IS0-coded programs.
8050 series
- TCP compensation.
- New CPU.
- Optional Hard Disk.
FAG9R 8050 TC CNC for Lathes
for Mílls
- óperatíon not requiríng
programmíng knowledge.
- lnteractíve graphíc ínterface
- Manual and autoπıatíc operatíon
Great computing power: based on typícal machíníng
- Posítíon ioop < 250 μѕ. operations.
- Velocity and current loops < 64 μs. - Minimum setup tíme for any size
Brushless AC Servomotors: From Nm to 50 Nm. runs.
AC lnductíon Spindlę Motors: From Kw to 30 Kw - Great features and performance.
Optional Compact Ѕervo Drive.
Wíth particular answers for any need
It will be hard for you to find a greater Thís new famíly consísts of 29 models of 1 to 4 axes, selection wíth so many features. whích íncorporate state-of-the-art components such as solutíons for both customízed ASICs .
the end-user and
Fagor DRO Models for Mi11s and Boring A new DRO family ХL1 Mills: the machíne
FAGOR NV to cover the most demanding - Bolt-hole calculation, shrink factor, etc. monufacturer
Е - Programmable models. requirements ín Machíne-Tools. For Lathes:
- Wíłh two-axis couplíng.
Linear feedback
Programmable models with CRT for travels between - lnterface ín 6 languages.
120 mm. 4 inches
For EDM: and 30 m. 98 feet . PAGE O 0
- Wíth one emergency ínput and 6 confígurable - nL output signais.
dígital outputs. - Sínewave sí na1s. з
σ - Current-modulated signals
For Grinders.
Voltage-modulated signals 1 Vpp .
Complyíng with European Uníon Dírectives
- Dírect 1 μm resolution.
CE seal
Rotary Encoders: And a11 the possibillities offered by the Fagor Display Board for a pC. - Standard series: from 50 to 5,000 línes per turn.
- High-Resolułíon seríes: wíth up to Ј І 90,000 lines per łurn.
Fagor Automation NEWS
FAGOR 8025
To control from 2 to 5 axes and ØM
memory expansíon of up to 512 K.
For Mills, Lathes, Punch Presses anci general applicatíons.
Compact 8025 and modular 8030 models.
FAGOR 8025 CNC FAıt OR 8030 CNC
A compact module Three independent modules
Central Control Unít, wíth opłional it consists of:
INTEGRATED PLC PLC1 . Central Control Unít with optíonal
Monitor/Keyboard/Operator Panel to lntegrated PLC PLC1 .
display the information and operate łhe Monítor/Keyboard whích consists of the
CNC. It consisłs of the following elements: following elements:
- 8 Monochrome amber CRT. - 14 Color Monitor.
- Full Alpha-numeric Keyboard. - Full Alpha-numeric Keyboard.
- Funcłion Sofłkeys. - Functíon Sofłkeys.
- lntegrated Operator Pane1. Operator Panel wíth two options: E-Stop
button or Electronic Handwheel.
CNC FAGOR 8025/80301
Optional lntegrated PLC
All models of łhe 8025/8030 CNC series may have an optíonal íntegrated PLC
which includes:
- Programming Modules.
- Programmíng at the CNC ítself or at a PC.
- Program capacíty of up to 2000 ínstructíons.
- 41 lnputs and 24 physical Outputs, expandable vía LAN.
- 2047 marks internal relays and 255 16-bít regísters.
- Executíon time: 3 seconds per 1,000 ínstructions.
- 32 Timers and 16 Counters.
FAGOR 800 SERIES
Símple as a DRO, powerful
Wíth three options as a CNC
COMPACT MODULAR MODULAR WITH 9 MONITOR WITH 14 MONITOR
Simple
Operations defined by Symbol keys.
lnteractive and graphic data entry.
Graphíc simulation of the Ø operatíon 800M .
Fully íntuítive machíne-operator м
Prafitable
All the optíons have a central
Minímum set-up times.
unít and a keyboard with Tool library of up to 99 tools.
Tool data storage even while the operation defíning symbol CNC ís turned off. keys
Operation sequence storage part .
Automatíc part-program repetítíon for batch work. Up to 7 automatíc operatíons whích may be Oпce the operatíons formíng a part are stored, Program uploading/downloadíng selected with theír specific keys havíng a it may be executed to run the part as ofłen as
symbol, thus allowíng a completely íntuítíve needed. from/to a perípheral vía seríal
operatíon. For a turníng operation, for ínstance, the port RS-232 C.
Each operaτіoп has a graphG de for correct followíng must be índícated:
dcta entry. The beginning and end poínts BEGIN/END .
Versatíle Besídes the operatíon s own d ta, íł is possibi The fínal diameter, the íncrement and/or
It is a DRO when operating to set the condítíons for: number of passes and whether íł ís an ínsíde
Excess materíal for the fíníshing pass. manually. or outside díameter.
Machíníng feedrate for the operation. Oпce this dała has been entered, it may be it is a CNC when carryíng out
Too1s to be used for łhe finíshíng pass. executed, by pressing CYCLE START, ín two automatic operations.
modes depending on the settíng of the SINGLE 1t is a Motion Control when
storage of Automatíc Operations mode on the keyboard: operatíng ín semí-automatic mode Since pass.
800T . The 800T CNC can store up to 10 parts Continuous cycIe.
1 O-coded programs may also be each one of whích may consíst of up to run. 20 automatíc operatíons.
Fagor Aubmation 3 NEWS 8030 CNC
For Mílling Machínes, Q For Punch presses
Boríng Mills, : FAGQR 8025/8030P CNC
Machiníng Centers Thi nıodel cf ŕers two basíc operatíons:
and Grínders PUŃCHING for a stroke or a successíc of strokes and NIBBLING for contínuous
FAGOR 8025/8030M CNC purching.
Its main characteristics are:
Its main characteristics are:
Punching canned cycles and User-defined
Parametric Subroutines, which permit canned cycles.
changing the geometry of the part wíthout Círcular and Rectangular cuttíng cycles
having to program ít again. with microfixturing or areas where the
Large selection of canned cycles, such as
Specífíc program for Model Dígíłizíng. part may 6e held once cut.
Deep Hole Drílling, Tapping, Reamíng, Graphíc programmíng assistance, Multíple Machíníng Cycles.
Boríng, Pockets, probíng cycles and User-Símultaneous Programmíng via DNC... Tool compensatíon. Autoindex, which permits an angular defíned canned cycles. Flexíble programmíng with pitch setting, orientation of the tool by means nf the ripple factor, clamp aгea boundary Z axís. settíng. Clamp Protectíon.
Adaptable and versatile on multi-axis applícatíons
FAGOR 8025 GP CN it offers parametríc programmíng and the interpolatíons of a fu11-fledged CNC.
Its number of axes, four, may be expanded vía Local Area Network RS-485 .
For Lathes and Turníng Centers it allows user-defíned canned cycles.
FAGOR 8025/8030T .
Parametríc Subroutínes.
Large selectíon of canned cycles, such as Pattern repeat, Roughíng, Turníng,
Facíng of straight and curved sections, м Longitudínal, face and taper threoding,
Grooving, User-defined and Probing cycles.
Graphic programmíng assisłance.
Símultaneous programming via DNC.
Synchronízed Tool to machíne polygons;
C Axis, JIG GRINDER. CNC
The solution to the automation and control of 1 3, or 2-axis systems.
Adaptable to numerous applications thanks to their 120 machíne parameters:
Automatic Operations whích DNC Communication, via RS-232 C between up
may6e selected by theír to 8 CNCs and a PC:
specıfıc keys - Uploading/downloading of Part-prograrns,
Machine Parameters, etc. Posítíoning. - Monitoring of Position, Arithmetic Parameters Machíníng Operatíons: 1 and Inputs/Outputs.
Center punching, Drilling, Tappíng,
- Keystroke Simulation.
Boríng /Reamíng. - Command Execution.
Millíng: Linear, circular aпd profiling.
Trapezoidal and Sinusoidal
Pocket: Rectangular and Circular both acceleration/deceleration ramps.
with insíde aпd outside machining. Optional Feedrate override switch with JOG
Coгпeг roughíng. outputs. Closed loop control for servo drives or Surface milling. Operatíng Modes: Automatic, Síngle Block, control of standard AC motors via logic
Each operation has a graphic aide for Editor, Teach-In, Manual, Play-Back, Special, signals for contactors.
correct dała entry. Peripherals. Leadscrew backlash compensation.
Besides the operation s own data, it ís Batch programming length, Number of parts . Axis Synchronization G33.
Ρossible to set the conditions for the Linear and Circular Interpolation 102/1025 18 Inputs and 24 Outputs
łiníshíng pass. CNC . according to the application.
Graphic símulation of the operation. Rigid tapping. Feedback correction factor.
storagé of Automatic
Operatıons FAGOR PØrammable Øic Controller
The 800M CNC can store up to 7 parts
each one of whích may consist of up to
FAGOR PLC 64 Optional programrring modules:
20 automatíc operatíons. - First cycle subroutine, 4 periodic and 8 fast
These operations are ímplemented alarm subroutines.
inłuítívely, by means of a graphic - User-programmabie Watch Dog.
assistance. Just enter the machining - Image real values.
conditions and the necessary coordinates Progranпning:
direcłly from the part blue-print. - At the CNC or at a PC via the FAGOR PLC
Once this data has been entered, ít applications software.
may be executed, by pressíng CYCLE General characteristics:
START, in two modes: eíther a single - 64 inputs.
pass at a time or contínuously - 32 outputs.
- 2047 marks. dependíng on the setting of the
- 255 tirners.
SINGLE mode on the keyboard. - 255 counters.
- Programmable at the CNC.
- Con ı ctable co the CNC via Local area Network
LAN .
Fogor Automcıtion NEWS
There ís nowadays, in the Machíne-Tool sector, a wídespread recognition towards the companies supplying to the manufacturers, OEMs, the complete package of CNC and
servo systems for theír machínes.
The new TCP functíon Tool Center Point íntegrated This goes well beyond the obvious advantages, both logistic into the 8050 CNC consísts in maintainíng the tool and economic in general, obtaíned when concentrating the center point always in contact with the part whíle purchasíng volume into a small number of vendors since
moving any of the rotary axes of a swiveling there are considerable technical íncentives, all of them spindle. aímed at assurinς an excelleat dynamic behavior of the
Wíth thís function ít ís possíble, for example, to re- CNC-Motor-Servo Dríve package.
orient the tool always perpendicular to the part Consequently, the OEM demands, in many cases, a medíator when followíng a three-dimensíonal path.
capable of offering a system that deals with thís casuistry and This feature has to do wíth 5-axis machiníng and is solves it. For this reason, one must be deeply involved and especially indicated for 3-D laser cutting machínes wíth a solid experíence in electroníc control and power as we11 as for milling machines and machiníng technologies, velocíty and posítíon transducers, control and centers with swiveling spindle, etc.
servo algorithms as well as in digital comnıunicatíons.
Great Computing Power Fully Configurable for íts FAGOR AUTOMATION, as a member of the SERCOS
Wide Range of Optíons Consortium, has impIemented this digítal communícations
Usíng the VeCon AS1Cs standard in its digital servo drive thus providing an interface The SERCOS digítal communícations is now offered
whích ís coherent, precíse and effícíent for the three basic as standard in the CPU of the FAGOR 8050 CNC.
workíng modes: control of łhe torque, velocity and positíon. The purpose of using SERCOS interface is to transfer
Also, its fiber-optíc ring guarantees total system ímmunity the servo loops to the dígital servo dríves, thus agaínst electrícal noíse and greatly símplífíes installatíon and freeíng the CPU for other CNC tasks.
Eпcodeг simulatíon
Caгd cablíng. Among other things, the followíng deserve specíal mention:
-The analog velocíty and position references are AN ANALOG INTERFACE
Motor Feedback now replaced with SERCOS commands. ca d it ís also possible to work with 10V analog signal as velocíty
-The feedback cables as well as those for log ic command and standard analog interface.
signals of the servo drive are now replaced wíth
Another very interesting characterístic of this interface is its
face markers vía SERCOS: fiber-optícs guarantees total
Caгd analog outputs which can be set by parameters in order to ímmuníty agaínst electrícal noise whíle makíng the simplify the ínstallatíon, monítoring and external cabling in ínter-connectíon extremely simple.
the electrical cabinet.
R5-232 C Ca d A WIDE RANGE Oг MOTORS
The CPU board Central Processíng Unit - which is Caгd Ehe brain oŕ tńe 8050 ńas been completely redesigned . 1ts most outsłandíng features are: -.
- Greater processíng speed.
- Easier software transmission and upgrading thanks to the use of re-programmable flash memoriesinstead of EPROMs.
- Faster seríal 1ine transmíssíon speed. A DIGITAL SERVO DRIVE SYSTEM
- SERCOS interface modules integrated on the same
The FAGOR servo drive system consists of a modular and CPU board.
stackable set of fully digítal servo drives. Some of their most important characteristícs are:
Position, velocity and current loop control by means of digital technology usíng vector control techniques. FAGOR AUTOMATION offers very sturdy brushless motors
Dírect connection to 380 VAC maíns. capable of great acceleration and guaranteeíng a hígh Compliance wíth the EEC dírectives on Electromagnetic degree of precision in position and velocíty control.
Compatíbilíty and Low Voltage CE seal The range oť FAGOR Brushless AC servo-motors for axes This optíon is particularly interestíng when handling State-of-the-art electronics wıth great calculating power: covers a speed range between 1,200 and 4,000 гpm, and large programs as the ones generated by - Last generatíon 1GBTs wíth optımized thermal behavior. provídes a stall torque between and Nm. CAD/CAM packages or those obtained from - Set of AS1Cs: VeCon and SERCON .
dígítízed іггegular parts. - SMD technology. FAGOR AUTOMATION lntegrating a hard dísk dírectly into the CNC offers also offers AC ínductíon the following advantages:
motors for spindles, with speeds ranging from 1,500 and 9,000 rpm. and power
between and 30 Kw.
OPTIONAL COMPACT SERVO DRIVE: wíth constant velocity
This tγpe of drive includes the Power Supply command.
and the Servo drive hardware ín the same FAGOR 8050 TC for Lathes
compact module, thus offering greater savings IN OTHER WORDS, A GREAT SYSTEM FOR THE FAGOR 8050 MC for Mills and easier installation on 1 0г 2-axís machínes. MACHINE-TOOL:
Wíth all the features offered by the modular These models have an Hígh dynamіc response: A bandwídth of up to 100 Hz servo drives. interactive graphíc
Available for controlling Brushless AC motors Dígítal ínterface SERCOS and Analog ínterface. ínterface that make ít and lnduction motors Spindle . Sínusoídal PWM control possíble to operate
Constant speed regulatíon them wíth no previous up to гpm. at rated torque. programming
knowledge. They also Easy ínstallatíon, setup and
ínclude all the typícal maintenance: A DIGITAL COMMUNICAI IONS INTERFACE: graphíc assístance
- Standard soft-start. SERCOS offered by the
- Parameter setting vía RS-232 C.
SERCOS Erial Realtime 8050 CNC.
Advanced optíons whích are COmmunícatíon System ís an internatíonally approved standard technologically complex but
interface. It is oriented to covei ing the easy to real tíme communicatío, needs ímplement: between CNCs and dig ital servo Power regeneratíon to mains Ample seiecłion of słaı
drives and has been developed accordíng to European directíves on cycles grid, aгc etc.
Opeп software for cust according to the specifications of a EMC and Low Voltage. Opeп architecture for possible expansíon. - User cycles.
German work group formed by the Dua1 feedback for mechanical lntegrated PLC. - lnteractive edítor wít
PLC-goveгпed axes indeperident channel . VDW and the ZVE1. backlash compensation. - Guided operation.
Standard, paramełric and modal subroutínes. - Machine trou6leshoc
Fogor Automotion
NEWS CPU-5ERV0
New 32-6ił CPU, wiłh math co-processor.
With this option the following may be achieved:
O 2 millisecond sampling time.
míllisecond block processing time.
Besides, continuous tracing is faster and
bełter up to 500 points per \ second .
With the HIGH SPEED TRACING optíon,the mill model FAGOR 8050 M CNC offers aп excellenł tool for optimizing productívity and qualíty.
LOOK AHEAD
The tracing operatíon is carried ouł by using a
With this option, extremely accurałe high-speed Renishaw SP2 pro6e with 3-D measuring system.
machiníng can be achieved. It is especially
The processíng speed that can be reached with interesting for CAD/CAM programs or with very . this type of probe, 4 m./min., ís sígnífícantly small position increments. .... greałer łhan łhe speed o6łainable with a dígital The CPU knows the path 50 blocks in advance and ít .
touch probe. can calculate the acceleration for full speed machining. With thís tracing feature, ít is possíble to dírectly trace the part or digítize ít sendíng the points to a
CNC program or a PC.
PC MONITOR
The part digitizing program may be run directly
With this o tion, a PC behaves as a graphics or processed 6y specific software programs suctermínol of the FAGOR 8050 CNC, thus becomíng aѕ SMARTCAM or TRACECUT which offer Malean alternałive to the convenłíonal CNC monitor and female conversíons, etc. Unidírecłional, angular or radial tracing.
key6oard. The part łracing may be programmed by means Other available cycles aгe: contouring cycle in the of certain preparałory functíons G codes , by plane and in space as well as tracíng cycle wíth actívatíng the tracing operation along the polygonal sweeping.
perpendicular digiłizing axıs or by deactivating The resulting area is swepł in parallel passes. The the tracing and digítizing operations. inclination angle for łhese passes may be programmed by the operalor. Also by means of :
Gríd pattern łracing and dígiłízing with the Manual Tracing possibility to program:
In this mode, the operator moves the probe by - The ang e of the sweeping path.
hand on and along the surface of the model to - The of the step be traced. Circular pałtern łracing and digitizing with
This mode is very interesting for roughing special cases such as a circular sector and a
operatíons.
Thanks to their Thanks to its Interactive Editor
Profile Editor The lnteracłive Editor is a guided
system or CNC program edíting. The purpose of a Profile Editor is to it also covers the full program facilíłałe CNC programming by making specłrum in CNC language: ít more comfortable ło wriłe a program Canned cycles and miiIfipIe in IS0 anguage directly off the blue- mochíníng cycles; lrregular
pr nt. pockets; Pгog Dígítízing The key concept is the opłion that and Tracing cycles, allows the Prołíle Edítor to enter
Greater part-program storage capacíty. This Interpo ations, Geomełric elements straight lines and arcs having assistance, Machining eliminates the need for seríal líne communication all the necessary information for it. conditions and technological
with an external PC which has a hard disk. The Profile Edítor also provídes other imporłanł programmíng assísłance: data as well as high level language
Greater part-program loading and running speed, Graphic display mnemonics .
no longer limited by the transmission speed of the Its ímmediate advantage is that it allows the operator to visually check the graph A1ѕo, its new feature for 3-D pockets
on the screen against the blue-print being programmed. allows programming complex irregular serial line communícatíon wíth an external PC. 3 D pockets with islands oп Millíng
Options Menu machines with just a few ínsłructíons.
In yhose cases where the Editor detects an ambiguiη, it graphically shows the it is especially useful for mold making operator all łhe possible options. which include incline walls, etc.
Profíle modífícatíon Once a block has been edited; at the selected poínt, the system may generate the
Once the profíle has been completed, it may be modified by adding chamfers, complete program or new blocks may be ínserted.
roundings as well as tangential entries and exíts. These blocks are generated in the standard CNC language and may be edited later on with the general CNC editor.
Their powerful features and Program modifícatíon A friendly interface based on graphícs, explanatory pages and optíons menu, the possibilíty of usíng The result after editíng a full profíle is a convenłional IS0-coded program already allow a quick selection of the desired option.
familiar ło the operałor. The system is open to the customization of useŕ s or manufactureŕ s cycles whose also subroutínes in IS0 This program must be usually modified 6y adding machining instructìons such asassisłed programmíng is then integrated into the lnteractíve Editor.
and High Level tool to be used, feedrate, etc.
languages make them
ideal for users who
want an advanced
CNC wíth minimum
setup tíme to make any
síze runs. Thanks to their Logic Analyzer of the PLC The time base allows sefting the
resolution used to draw the logíc
It makes it possi6le to analyze the behavior of the PLC s logic signals according signals.
to a time base and ło certain trigger conditions set by the operator. Its maín Dynamic display oF the signols rIuring
characterisłics are: the łrace and later trace analyzing
Especially indicated for machine set-up. functions. PAGE Graphíc represenłatíon of the duratíon of the PLC program cycles. Transiłional dała capture wíth up tu
Trigger condition based on logic PLC expressions. 1 millisecond accuracy.
Movement through peripherals.
Electronic pulse generator, program management, and background programming.
Absolute/incremental programming.
Inspection of tools possible during program execution.
Geometric aides, programmable dwell by G04 (from 0 to 100 seconds).
Programmable spindle speed limits (G92).
Display: Monochrome 8-inch cathode ray tube. Text in English, Spanish, German, Italian, or French.
Program Details:
No. of main programs: 250
Up to 99 subroutines, repeatable up to 99 times
99 parametric subroutines, repeatable up to 99 times
Programmable simulation/graphics (optional)
Parameters: 100 parameters, mathematical operations between parameters, conditional and unconditional jumps
Repetition of parts of a program, simultaneous programming of reference values
Display of run time and parts count
Static graphics showing current values and error following enlarged characters
Manual Pulse Generator
Current values of parameters displayed
Display of run time and parts count
They enioy a worldwíde servíce network guaranteeíng
0 the attentíon and effícient response to our customers.
NVP 300 MA5 NVP 400 MRS NVP 300 TRS Wíth a wide range of 1 to 4-axis models.
What s optional for the rest, it s standard for the FAGOR NV:
- Preset.
- Axís coupling.
- Countíng while the DISPLAY is OFF.
- speed and feedback Alarms.
A wide range of 8 models which, apart from the standard features of Seven models make up the most complełe гaпge on the market. - Data backup in EEPROM memory.
the NV range, aгe fítłed wíth bolt-hole calculatíon, tool radíus Apart from the standard features all the models have:
- Absolute and/or incremental compensatíon, part centeríng and shrínk factor. - Hold functíon.
counting per axís. NVP pгogramma6le models have program cycles such as pockełs, and - Two axis coupling.
- shrínk Factor. advanced characteristícs for easíer operatíon: - Operatíon in radíus/díameter mode per axís.
- Tool compensation. Scalíng/mirror factor, multi-poínł compensation, seríal and probe - Tool length compensałíon.
interface, and user ínterface іп 6 languages. - Machine compensatíon. On the programmable models there ís an auxilíary LCD dísplay, a símple
- Etc. interłace in 6 İanguages, and the most advanced performance feałures:
- Dynamic calculatíon of constant surface speed after a tool change.
- Repetitíon of blocks.
- Angle calculation function in taper turníng.
- Up to 10 tool offsets.
DISPLAY On industríal applícatíons or ín laboratoríes where they have to collect Replacíng the DRO by a dísplay board ínstalled ín the PC ítself, ít offers
measurements to be processed later on, the followíng configuratíon would be the followíng advantages:
BOARD FOR needed: lncreased data transmíssíon rate and data processíng speed.
A PC Mechanícal support, íncludíng Feedback devices. Up to 4 axes avaílable.
DRO. lnput for a touch probe contact.
Computer system for data storage and processíng. General purpose dígítal inputs and outputs avaílable.
Thís information is downloaded, via the communicotions serial líne
RS-232 C, from łhe DRO ínto łhe PC whích contains the data processíng programs.
Wherever you are, tell us about CNC your particular need DRO
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Fagor Automation, Ltda. Akomindtou Str
Anything the manufacturer or operator might need Top qualíty and technology to increase the productivíty of your machine whíle guaranteeing maximum profitabilíty.
