Gleason total gear cutting tools for cylindrical gears

Gleason TOTALGEAR Solutions Gears PROVER 1 Hobs Gleason hobs significantly improve productivity of pre-finishing and finishing gears in the green, pre-hardened state. Premium high-speed steels and advanced carbide materials enhance performance, providing additional specialized flutes for swift metal removal before finishing operations for gears module DP 4 or coarser. This design adds specialized flutes, increasing cutting edges at the upper third of the depth. Feed rates are increased 43 to 185. PDQ Hobs offer a 3-4-week delivery for any hob choice. Gleason provides a complete range of hobs to improve hobbing efficiency in various applications, wet or dry, from very large sizes to fine pitch, rough cutting to highly accurate finishing. Hob Data: Module Range to 40 DP, Outside Diameter 12 to 430 mm, High-Speed Steel or Carbide, Coatings of TiN, TiCN, TiAlN, and AlCrN. Opti-Gash Hobs Designed with a small diameter and a high number of gashes to increase output with higher feeds, speeds, and longer uptime between sharpenings. The increase in gashes produces a higher accuracy profile. Opti-Cut Tools Opti-Cut Hobs, Gashers, and Shaper Cutters have replaceable tungsten carbide inserts for high-speed machining of coarse-pitch gears with excellent tool life. Edge preparation and coating technology optimize performance, reducing manufacturing cost per part by up to 60% over conventional HSS tools. Shaper Cutters For pre-finishing and finishing non-hardened internal gears or gears next to shoulders. Gleason offers a complete range of highly productive and cost-effective shaper cutters, all produced with maximum precision and consistent high quality. Shaper Cutter Data: Module Range to 17 DP, Outside Diameter 12 to 310 mm, Helix Angle 0 to 50. Deburring Tools Rotary deburring is a combined forming and metal-cutting process for chamfering and deburring gears. Suitable for large-scale production, it provides extremely long tool life and high efficiency. The chamfer shape, size, and angle are defined by the tool, giving it key significance in the rotary deburring process. Shaving Cutters Soft shaving of gears is an economical and reliable finishing method. Gleason has decades of experience in designing high-quality shaving cutters. About 60 to 70% of all gears worldwide are shaved. Opti-Edge shaving cutters offer significantly higher tool life performance, with PDQ Express delivery within three weeks. Honoring and Dressing Tools Gleason is a leading supplier of honing technologies. Customers benefit from many years of experience in designing honing wheels and associated dressing tools. Tools designed for both spherical honing and conventional strategies. Threaded Wheel Grinding and Dressing Tools Gleason offers a range of grinding wheels and dressing tool systems for hard finishing and grinding of cylindrical and bevel gears. Different systems offer advantages depending on the application. CBN Grinding Wheels Gleason is one of the world's leading sources for plated CBN grinding wheels used in hard finishing and grinding of cylindrical and bevel gears. Cylindrical Gear Cutting Tools Solutions SRS Grinding System: Concentrated expertise for regrinding complete profiles with a plausibility check for data integrity. Cutting Tool Resharpening/Recoating/Reconditioning Gleason offers customers the option to return any existing gear cutting and finishing tools to like-new condition and performance. Resharpening centers can sharpen any straight or spiral fluted cutting tool, including the smallest fine-pitch hob to the largest hob manufactured today. Information and specifications in this publication are subject to change without notice. Visit Gleason's website for Sales Locations and Additional Information.